eti 14 DieselEngines - University of...

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Engine Testing and Instrumentation 1 Diesel Engines

Transcript of eti 14 DieselEngines - University of...

  • Engine Testing and Instrumentation 1

    Diesel Engines

  • Engine Testing and Instrumentation 2

    The Diesel Engine

    • Invented by Dr. Rudolph Diesel (1893).• Inject fuel to highly compressed air, where it ignites.

  • Engine Testing and Instrumentation 3

    Diesel Emissions

    • CO2, H2O• CO• unburnt hydrocarbons• nitrogen oxides (NOx)• particulates (carbon and polyaromatics)• sulphur oxides• noise

  • Engine Testing and Instrumentation 4

    Diesel vs. Gasoline

    Emission Type Diesel

    Hydrocarbons Advantage

    Carbon Monoxide Advantage

    Carbon Dioxide Advantage

    Nitrogen Oxides Disadvantage

    Particulate Matter Disadvantage??

  • Engine Testing and Instrumentation 5

    Diesel vs. Gasoline: EfficiencyDiesel vs. Gasoline: Efficiency

  • Engine Testing and Instrumentation 6

    Diesel Exhaust Aftertreatment

    • Lean NOx catalyst (LNC)– rather inefficient, with almost no NOx reduction activity.

    • Continuously Regenerating Trap (CRT)– Incorporating a wall flow filter

    • Selective Catalytic Reduction (SCR)– NOx + NH3 (inject reductant to exhaust gas, i.e. urea)

    • Lean NOx trap (LNT)– NOx adsorbed under normal conditions and later reduced by a short fuel

    rich pulse.

  • Engine Testing and Instrumentation 7

    NOx Reduction: SCR

    • Urea Selective Catalytic Reduction (SCR)Urea hydrolysed to ammoniaNOx + NH3 = N2 (inject reductant to exhaust gas, i.e. urea)Requires i) new infra-structure

    ii) anti-tamper measures

    • Hydrocarbon Selective Catalytic Reduction (SCR)Somewhat reduces the efficiency of Diesel

  • Engine Testing and Instrumentation 8

    Selective Catalytic Reduction

    • Reduce NOX with NH3 or CO(NH2)2 over a catalyst

    • Selective Reactions– 4NH3 + 6NO → 5N2 + 6H2O– 4NH3 + 4NO + O2 → 4N2 + 6H2O– 8NH3 + 6NO2 → 7N2 + 12H2O– 4NH3 + 2NO2 + O2 → 3N2 + 6H2O– 2NH3 + NO + NO2 → 2N2 + 3H2O

  • Engine Testing and Instrumentation 9

    SCR: Problems

    • Need separate reductant

    • NH3 slip

    • Unselective Reactions– 2NH3 + 2O2 → N2O + 3H2O : N2O is a pollutant– 4NH3 + 3O2 → 2N2 + 6H2O : Wastes NH3– 4NH3 + 5O2 → 4NO + 6H2O : Produces NO

    • Explosive NH4NO3 produced at low temp (

  • Engine Testing and Instrumentation 10

    Urea SCR System for Mobile ApplicationsUrea SCR System for Mobile Applications

  • Engine Testing and Instrumentation 11

    NOx Reduction: Lean NOX Traps (LNT)

    • Store NOX under normal running conditions (Lean)– NO + ½O2 → NO2 over Pt catalyst– BaCO3 + 2NO2 + ½O2 → Ba(NO3)2 + CO2

    • Periodic regeneration under rich conditions– CO/HC/H2 + Ba(NO3)2 → BaCO3 + NOX– NO + CO → ½N2 +CO2 over Rh catalyst

    • Problems– SOX trapped more strongly than NOX– Regeneration results in fuel penalty– Engine design is technically difficult

  • Engine Testing and Instrumentation 12

    NOx Reduction: LNT

    NOx Storage - Lean

    NOx Release - Rich

    NOx Reduction - Rich

  • Engine Testing and Instrumentation 13

    Introduction to Particulates

    20 40 60 80 100 120

    1E11

    1E12

    1E13

    1E14

    Speed (km hr-1)

    Num

    ber E

    mitt

    ed (k

    m-1)

    Gasoline

    Diesel

    020406080100120140160 Mass E

    mitted (m

    g km-1)

  • Engine Testing and Instrumentation 14

    Diesel Particulate: Health EffectsDiesel Particulate: Health Effects

  • Engine Testing and Instrumentation 15

    Wall-Flow Filters

    Current Technology

  • Engine Testing and Instrumentation 16

    Temperature at which NO2 and O2 Combust Soot

    0

    5E-12

    1E-11

    1.5E-11

    2E-11

    2.5E-11

    0 100 200 300 400 500 600 700Temperature (°C)

    CO

    2In

    tens

    ity

    O2NO2

  • Engine Testing and Instrumentation 17

    Continuously Regenerating Trap Schematic

    NO + O2 = NO2 PM + NO2 = NO + CO/CO2

  • Engine Testing and Instrumentation 18

  • Engine Testing and Instrumentation 19

    JM’s MacRobert Award Winner 2000

    Exhaust OutExhaust Out

    Exhaust InExhaust In

    PtPt--Based Oxidation CatalystBased Oxidation CatalystHoneycomb FilterHoneycomb Filter

    Continuously Regenerating Diesel Particulate Filter

  • Engine Testing and Instrumentation 20

    Effect of CRT

    HC(g/kWh)

    CO(g/kWh)

    NOx(g/kWh)

    PM(g/kWh)

    Engine out 0.162 0.989 7.018 0.163

    Engine + CRT 0.003 0.002 6.874 0.008

    Euro IV targets 0.460 1.500 3.500 0.020

    *

    * meets Euro I standards

  • Engine Testing and Instrumentation 21

    Other Filter Technologies

    • Catalysed DPF or Catalysed Soot Filter (CSF)– Oxidation catalyst supported on a filter– NO2 converted to NO during soot oxidation can be reoxidised to NO2

    • Catalysed CRT– Consists of a standard CRT system (oxicat + filter), with oxidation catalyst

    added to the filter component

    • Diesel Particulate-NOx Reduction (DPNR) [Toyota]– LNT supported on a filter

    • PSA filter system [Peugeot]– Uses a fuel additive (ceria) to lower the soot oxidation temperature

  • Engine Testing and Instrumentation 22

    India Mumbai Transit (BEST) Hino Engine Bus with CRT

  • Engine Testing and Instrumentation 23

    India Mumbai Transit (BEST) Hino Engine Bus with CRT

  • Engine Testing and Instrumentation 24

    CRT™ on Ralphs Grocery Truck – DDC Ser. 60

  • Engine Testing and Instrumentation 25

    CRT™ on Ralphs Grocery Truck - Ser. 60

  • Engine Testing and Instrumentation 26

    Off-road Construction - CAT 824 Dozer with CRT

  • Engine Testing and Instrumentation 27

    SCRTTM Concept

    CRTTM System 2 x SCR Catalysts +1 x Pt Clean-up Catalyst

    Urea Injector

    FLOW

    NOx(g/kWh)

    PM(g/kWh)

    Engine out 6.9 0.16

    Engine + SCRT 0.95 0.008

    Euro V targets 2.00 0.02

    * 12 litre turbocharged (310 kW)

  • Engine Testing and Instrumentation 28

    50 Gallon Urea Tank with IntegratedSteps

    CRT

    Oval SCR

    Exhaust Pipe

    SCRT System Configuration

  • Engine Testing and Instrumentation 29

    Truck with SCRT System Installed

  • Engine Testing and Instrumentation 30

    After-treatment for Light-duty Diesels/GDI

    LNT

    • HC conversion

    • CO conversion

    • NO2generation

    • NOxReduction

    CRT

    • PM conversion

  • Engine Testing and Instrumentation 31

    Meeting 2005 HDD Standards

    NOx (g/kWh)

    PM (g/kWh)

    2 64 108

    0.05

    0.08

    0.02

    Starting point

    EUIVEUV

    1

    2

    CRT

    Cooled EGR

  • Engine Testing and Instrumentation 32

    Meeting 2008 HDD Standards

    NOx (g/kWh)

    PM (g/kWh)

    2 64 108

    0.05

    0.08

    0.02

    Starting point

    EUIVEUV

    1

    SCRTTM

  • Engine Testing and Instrumentation 33

    Status of Emissions Control for vehicles

    • Advanced emission control systems for ICE’s can help substantially. They are needed now and for the next 50 years

    • State-of–the art emissions technology can reduce emissions to very low levels in all vehicle classes

    • Increasing numbers of vehicles and congestion undo the good effects in urban areas

    • The only good level for pollutants is zero ie. don’t produce them in the first place.

  • Engine Testing and Instrumentation 34

    WESTERN EUROPE Historical & Forecast Diesel Passenger Car Sales & Market Penetration to 2006

    0

    1,000,000

    2,000,000

    3,000,000

    4,000,000

    5,000,000

    6,000,000

    7,000,000

    8,000,000

    9,000,000

    1978

    1979

    1980

    1981

    1982

    1983

    1984

    1985

    1986

    1987

    1988

    1989

    1990

    1991

    1992

    1993

    1994

    1995

    1996

    1997

    1998

    1999

    2000

    2001

    2002

    2003

    2004

    2005

    2006

    Die

    sel S

    ales

    Vol

    ume

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    Die

    sel P

    enet

    ratio

    n

    SOURCE data from Schmidt's Diesel CarProspects to 2006

    Diesel Car Sales

    Forecast Diesel Car Sales

    Diesel Penetration Introduction of Common Rail Technology

    Recession in Europe

    WorldRecession

    2nd OilCrisis

    $24 $20$57 $37 $15$22 Crude Oil Price (1995$/barrel)$44

    Diesel Passenger Car Sales

    • Diesel road-car penetration is increasing rapidly

  • Engine Testing and Instrumentation 35

    Demands for higher performance

    2006 Prediction

    Segment StyleRating(kW)

    Torque(Nm)

    NVH1-10 Engine Map

    Eco 45 150 4Main 55 200 5Eco 55 200 5Main 70 220 6

    Premium 100 300 6Eco 70 220 6Main 75 255 7

    Premium 100 290 6Sports 100 290 5

    MPV - Eco 75 225 6MPV - Main 100 290 7

    Eco 90 340 7Main 105 370 7

    Premium 125 390 8Sports 125 390 7

    MPV - Main 105 370 8MPV - Premium 125 390 8

    Main 125 390 9Premium 150 450 10Sports 150 450 10

    Premium 150 450 10Sports 200 600 10

    Luxury Premium 200 / 280 600 / 650 10Sports cars/coupes Sports 280 650 9

    Main 100 290 7Premium 125 / 200 390 / 600 8

    Main 100 290 9Premium 125 / 150 390 / 450 10

    Mini-buses Main 125 390 7Utility Main 125 390 6

    40 55 70 85 100 115 130 145 160 175 190 205 220 235 250 265 280Rating (kW)

    Near-Executive

    Executive

    Sports Utilities 4x4

    People Carriers

    Basic

    Small

    Lower-medium

    Upper-medium

    0.9 L3

    1.2 L4

    1.6 L4

    2.0 L5

    2.0 L5

    2.4 V6

    3.2 V8

    2.4 V6

    3.2 V8

    4.8 V10/V12

    1.6 L4

    1.2 L4

    1.6 L41.2 L4

    1.6 L4

    1.6 L4

    1.6 L4

    1.6 L42.0 L5

    2.0 L5

  • Engine Testing and Instrumentation 36

    Premium Diesel Engines

    Mercedes 4.0l DieselV8184kW (46kW/l)560Nm (140N.m/l)S Class, G Wagon, MLProduction 19993000 units/year

    Audi 3.3l DieselV8165kW (49.6kW/l)480Nm (144N.m/l)A8Production 20001000 units/year

    BMW 3.9l DieselV8175kW (44.9kW/l)560Nm (144N.m/l)7 SeriesProduction 19993000 units/year

  • Engine Testing and Instrumentation 37

    Premium Diesel Engines

    • VW 5.0l• V10• 230kW (46.7kW/l) @ 4000 rpm• 750Nm (152N.m/l) @ 2000 rpm• Production 2003• 18.5:1 compression ratio• Reinforced Aluminium Block• Balancer Shafts

  • Engine Testing and Instrumentation 38

    Diesel Market Conclusions

    • The diesel passenger car market is a dynamic market that is being driven by new technologies

    • Consumers are looking for cars that are good to drive• Opportunities to increase market share with latest generation products

    – Broaden diesel coverage to all segments• eg a diesel GT? (BMW now have first diesel coupe)

    – Update engine ranges using latest technology• Increase specific and absolute power levels to remain competitive

    – Ensure diesel vehicles have best possible NVH and driving characteristics• Diesel passenger cars expected to be 50% of car sales by 2005

  • Engine Testing and Instrumentation 39

    • Why is motorsport attractive?– Speed– Noise– Danger/risk– Competition– Team spirit– Technology

    • Today’s challenge…….– Equating excitement with energy-efficient image

    • A possible solution…….– Diesel racing?

    Can Motorsport be Energy-Efficient?

    – Human skill/bravery– Celebrities– Social grouping or

    common interest– Association

  • Engine Testing and Instrumentation 40

    Diesel Motorsport History

    • Historical track record– Cummins entry at Indy 500 in 1931 –

    other Indy entries in the 1950s– Diesel entries at Le Mans in 1949, 1950

    & 1951– Diesels raced by Volvo, VW, BMW in

    recent rally and endurance events– ACO set new regulations for diesel

    LMP900 class in 2004

  • Engine Testing and Instrumentation 41

    Some Recent Race Successes

    • VW

    – 1996 – first entered 2 Golfs in endurance events

    – 1997 – 1st victory for a diesel at Vallelunga 6 h race, winning by 8 laps with 2.3 litre 5 cyl Golf

    – 1998 – first and second places at Vallelunga

    – 1999 – 1st at Vallelunga - 2nd in Manx International Rally

    – 2003 – 1st & 2nd in class with VW Tarek in Rallye Telefonica Dakar

    • BMW

    – 1998 – first diesel victory at Nurburgring 24h with 320d

  • Engine Testing and Instrumentation 42

    Diesel Motorsport in the UK

    • The work of the UK MIA and Energy Efficient Motor Sport (EEMS)• EEMS initiative started Jan 2002

    – Areas explored• Short term and longer term

    – Short term concentrated on Diesel– Longer term on alternative fuels and powertrains

    – UK DTI Competitiveness Panel• Diesel options being considered

  • Engine Testing and Instrumentation 43

    Classes for Diesel Racing

    • Le Mans • GT• Rally• Touring Car• One-make Series

  • Engine Testing and Instrumentation 44

    Le Mans

    • Immense history– Started in 1923

    • Traditionally the showground for premium brands– Ferrari, Jaguar, Bentley, Audi, Porsche

    • Large audience– 200,000 spectators– Television coverage in 160 countries

    • Tangible benefit of competing ...

    "The Audi brand continues to grow in North America, thanks in part of unique product offerings and our motorsport activities. Audi, as well as our competitors BMW and Mercedes, have fine-tuned their brand images in North America with motorsport participation. Proof of the brand performing on the track lends itself to performance in the showroom as well. We have seen the excitement from Audi owners and especially our dealer body that witness the rewards of racing everyday with increased showroom traffic."

  • Engine Testing and Instrumentation 45

    2004 ACO Diesel Regulations

    • 2004 ACO regulations now published• Diesels only allowed in LMP 1 (former LMP 900 class)• 4 to 5.5 litre capacity• No change in fuel tank size• “The engine must not produce visible exhaust emissions under race conditions”• Conformity by airflow restriction (currently the ACO’s preferred method):

    • Restrictor (single 55.9 or twin 39.9 for all capacities – 50% larger than equivalent gasoline class)

    • Boost pressure limit (varies with capacity from 3.87bar for 4 litre down to 2.94 bar for 5.5 litre)

  • Engine Testing and Instrumentation 46

    Performance Issues

    • Diesel engine must be able to compete on top speed with the “equivalent” gasoline engineand hence produce the same power

    • Will be highly boosted– Greater inter-cooling area

    required• Powertrain will be heavier (so

    carry less ballast)– Less optimum weight

    distribution• Transmission capacity

    • More fuel efficient – Less fuelling stops

    • Torque characteristics– Better driveability

    Merits De-Merits?

  • Engine Testing and Instrumentation 47

    LMP900 Diesel Concept

    • Ricardo concept 600bhp diesel engine vs a current 600bhp LMP900 gasoline engine

    – 2x32.4mm restrictors on gasoline engine– 2x39.9mm restrictors on diesel engine

    0

    200

    400

    600

    800

    1000

    1200

    1400

    0 1000 2000 3000 4000 5000 6000 7000 8000 9000

    Engine Speed /(rev/min)

    Torq

    ue /(

    Nm

    )

    100

    200

    300

    400

    500

    600

    700

    800

    Pow

    er /(

    hp)

    Gasoline TorqueDiesel TorqueGasoline PowerDiesel Power

  • Engine Testing and Instrumentation 48

    Alternative LMP900 V10 Diesel

    • Conversion of existing race V10 gasoline engine• Project started with Engine Developments Ltd• Design helped by no emission or cold-starting constraints or long-term durability

    requirements • Smoke-free engine essential and can be achieved by Ricardo combustion system

    design• Novel approach means running to high speed to restrict Pmax and save weight• …..but may be some compromises on:

    – Fuel economy

  • Engine Testing and Instrumentation 49

    V10 Conversion Judd V10

    • All aluminium V10– Based on Judd V10 – 5 litres displacement – Diesel rating: 110hp/litre = 550hp

    • Common rail fuel injection equipment– Twin high pressure pumps

    • Compression ratio 15:1– Engine pre-heating to avoid start issues

    • Maximum cylinder pressure capability up to 130bar• Max Boost pressures of 2.5bar absolute

    – High efficiency single stage boosting system

  • Engine Testing and Instrumentation 50

    GT• Closest to current production engines

    – Marketing potential for premium diesel car

    – First diesel coupe offered by BMW– Must produce > 400hp

    • Minimum of 4 litres – probably a V8

    • May need special dispensation likely to put engine in a suitable vehicle

  • Engine Testing and Instrumentation 51

    Other Diesel Categories

    • Rallying– High profile at top level WRC (and Super 1600)

    • Touring cars– National or European level

    • One make series– National or international– Can be closely regulated by manufacturer– F4000 diesel???

  • Engine Testing and Instrumentation 52

    Benefits for OEM Why Diesel ?

    • Raises profile of diesel products in strong European market• Supplements any existing racing image generally – wide choice of formulae to

    target• New topic – hence keen interest – novelty attraction• High profile promotion of image worldwide – eg increasing diesel interests in

    USA• Promotes company’s environmental conscience

  • Engine Testing and Instrumentation 53

    Engine Testing

    for Research and Development

    - Heavy Duty Application -

  • Engine Testing and Instrumentation 54

    Engine Testing

    Requirements defined by legislation

    14,40

    0,02

    0,1

    0,15

    0,36

    1,1

    5 7 9

    Euro 0

    Euro 1

    Euro 2

    Euro 3Euro Euro 4/II 4/I

    2,0 3,50

    US2007

    Year EURO PM NOx1990 0 1,1* 14,41992 1 0,36 91995 2 0,15 72000 3 0,10 52005 4/I 0,02 3,52008 4/II 0,02 2

    2007 US 0,01 0,5

    Year EURO PM NOx1990 0 1,1* 14,41992 1 0,36 91995 2 0,15 72000 3 0,10 52005 4/I 0,02 3,52008 4/II 0,02 2

    2007 US 0,01 0,5

    Part

    icle

    [ g

    /kW

    h ]

    NOx [ g/kWh ]

    Development of legislation for Heavy Duty Engines in EuropeDevelopment of legislation for Heavy Duty Engines in Europe

  • Engine Testing and Instrumentation 55

    European Stationary Cycle (ESC)

  • Engine Testing and Instrumentation 56

    European Load Responce Cycle (ELR)

  • Engine Testing and Instrumentation 57

    European Transient Cycle (ETC)

    Engine Speed

    Engine Torque

  • Engine Testing and Instrumentation 58

    Engine TestingHeavy Duty Application

    • Application packages for automatic

    execution and evaluation of

    emission tests ( EURO III, IV: ESC,

    ELR, ETC, ISO 8178, EPA HDTC)

    • Full Integration of Exhaust Gas Analyzer

    and particulate measuring devices

  • Engine Testing and Instrumentation 59

    Over view engine test stand

  • Engine Testing and Instrumentation 60

    Engine TestingTypes of Dynamometers

    Tandem

    Hydraulic

    Eddy Current

    AsynchronousDYNAS

  • Engine Testing and Instrumentation 61

    • Compact design

    • High speed gradients

    • Low wear and tear

    • Robust, low-maintenance

    • Torque measurement with flange

    Dynamometer Series Dynas

  • Engine Testing and Instrumentation 62

    Subsystem Dynamometer

  • Engine Testing and Instrumentation 63

    Power Ranges for Diesel Commercial Vehicle Applications

    Torque (Nm) Leistung (kW)

    Speed (rpm) 2500 3000 3500 4000 4500200015001000500

    250

    500

    750

    1000

    5000

    4800

    2400

    1200

    3600

    600

    1800

    3000

    4200

    670

    670 kW

    4400 Nm

    570 3200 Nm

    570 kW

    2100 Nm400400 kW

  • Engine Testing and Instrumentation 64

    Torque Measuring Flange

    • Dynamically correct measurement

    • Bearingless flange with IR signal transmission

    • Frequency output60kHz ± 20kHz

    • High overloadcapability (5x)

    • Accuracy class0.1%, optional 0.05%

    • Temperature range 0...70°C,optional –25°...80°C

    • Deviation < 0,1% / 10K,optional < 0,05% / 10K

  • Engine Testing and Instrumentation 65

    Calibration of Torque Flange

    • True torque calibration

    • Measurement not influencedby mounting

    • Electrical calibration check

  • Engine Testing and Instrumentation 66

    Inverter Configurationfor Engine Test Stands

    Mains Mainsinverter

    Machinesinverter

    Load

    Dynamo-meter

    M3~

    PowerFilter

    Current

    Absorbing Driving

    Mechanical Power

    Absorbing Driving

    Electrical Power

    Absorbing Driving

    Engine

  • Engine Testing and Instrumentation 67

    Frequency Inverter

    4-Quadrant Inverter Unit

    Incomingsupply Power filter

    Mainsinverter

    Machinesinverter

    Machinesconnector

    • Energy-recoveringIGBT inverter

    • Fast vector control

    • Standard power filter for best compatibility (EMC)

    • Numerous surveillance and protection devices (for machine, cooling van etc.)

  • Engine Testing and Instrumentation 68

    Engine Testing Dynamometer and Engine Controller x-act

    • Open standard interface to Automation Systems (CAN, Ethernet, RS 232)

    • Variable Engine Control:- 0 ... 10V for mechanical throttle actuators- Electrical simulation of a pedal sensor- CAN Engine Interface including error detection

    • Extensions (e.g. RLS) possible• Realtime Interface to Simulation Tools(MATLAB / SIMULINK)

    • Drivers for AC, DC, Eddy current and Hydraulic Dynamometers. Tandem applications supported

    • Optimized and approved control algorithmus• Remote Service

  • Engine Testing and Instrumentation

    x-actDE – Engine Control Modes

    Standard-Modes:• Idle: Idle• α / n: Engine: Throttle / Dyno: Speed• α / Md: Engine: Throttle / Dyno: Torque• α / Md(n): Engine: Throttle

    Dyno: Md = a0 + a1*n + a2*n2 + I*dn/dt• Md / n: Engine: Torque / Dyno: Speed• n / Md: Engine: Speed / Dyno: Torque• n / Md(n): Engine: Speed / Dyno: Md(n)• X / n: Engine: user value X / Dyno: Speed• X / Md(n): Engine: user value X / Dyno: Md(n)• Start: starter control, starter simulation (AC)• Stop: engine stop sequence

    RLS-Modes:• P / RLS Postion / Road load simulation• V / RLS Velocity / Road load simulation

  • Engine Testing and Instrumentation 70

    Engine Testing Dynamometer and Engine Controller x-act

  • Engine Testing and Instrumentation 71

    Engine Testing

    Automation system x-mot

    • PC-system with Windows-2000 operating system• multi-processor capable VME real time system• data base MS-ACCESS• evaluation with MS-EXCEL, ...

    • up to 2000 channels (demand-/ actual values)• measuring rate 1 - 200 Hz/channel• powerful standard-I/O (analog/digital)• standard-driver for AK, SCPI, ASAM-protocols• standard-driver for special measuring systems

    • CAN Bus -I/O module (max. 100Hz) formeasuring module for voltage, current, temperature (PT100, thermocoupler), pressure

    • digital in/out, counter• parameters set by software• module diagnostic• CAN Bus interface (CAN open)

    CAN-Bus

    X-ACT

    X-MOT600-system

    CAN-I/O

  • Engine Testing and Instrumentation 72

    x-mot- system structure

    CANBus

    CANBus

    RS232

  • Engine Testing and Instrumentation 73

    Software structur x-mot

    Dec..CAN-I/O module

    ASAM-ODS

    ASAM-GDI*

    CAN-Bus

    High levelInterface

    AK

    RK512

    ProfibusL2-DP *

    ODBDDE

    X-ONE-software platform

    Test run- measurement- controlling- recording- displaying/reporting- monitoring- calculating

    Test standconfiguration- configuration of.. periphery.. Channels

    Systemconfiguration- projects- access rights

    Testpreperation- edit/print.. demand values.. limits.. Visualization

    Testresults- select- print- display- export- calculate

    test dataExportVEGAcalibration

    Enginecontrol unit

    Ext. Datameasurement

    Dec..Measuring modules D

    Specialmeasuring system

    EvaluationEXCEL

    Test standcontrol PLC

    EvaluationUNIPLOT

    ACCESS-data baseWINDOWS2000

    ASAM-ACI(ATF)

    Serialsystem spec.Protocols

  • Engine Testing and Instrumentation 74

    ASAM / x-mot Integration

  • Engine Testing and Instrumentation 75

    Test Data Management

  • Engine Testing and Instrumentation 76

    Operator interface

    • visualization of all process data

    • configurable process visualization

    • control via mouse and hotkeys

    • message system for events

    • controllable by test shedule

    • monitoring limits gaded into the display objects

    X-MOT

    Load point

    Actuel values

    Test managerMenue and hotkey

  • Engine Testing and Instrumentation 77

    Test shedule (steps, loops, conditions)

    Program stepsfür each load pointdemand values,step time,subroutines,loops

    Conditions for each step

  • Engine Testing and Instrumentation 78

    Evaluation

    • Easy access to selected test data• Structured test data archiving• Open for ASAM-ODS evaluation tools

  • Engine Testing and Instrumentation 79

    Calibration System

    • Special calibration tool at the test stand– Guided dialog to check and ajust all analoge inputs and devices

    – Display of actual values before/after ajustment for each checking point

    – Monitoring of maximum allowable measuring inaccuracy

    – Logging all important data ( measuring value, unit, measuing point, worker name, date/time, frequency of checks, calibration reference, calibration regulation)

    – Calibration logbook (who, when, what, was changed)

    – Generating of a calibration identifier as a reference for the test report

    – Generating of a calibration report/channel in Excel

    – Structured archiving of the calibration results and logbook

    – Expandable for a calibration management of an test field.

  • Engine Testing and Instrumentation 80

    Calibration Tool (Dialog)

    Diaplay of thecalibration dialog

    Kalibrier-Tool

    Struktur-Bereich1

    For Help press F1 (Status)

    Logbuch-Bereich

    Status Datum/Uhrzeit Meldung Meßwert Benutzer Parameter

    Dialog/Eingabe/Anzeige Bereich

    Datei Bearbeiten Ansicht Extras Hilfe

    Symbol-Leiste (Button)

    Info 05.01.00 13:00 Login MaierInfo 05.01.00 13:17 Meßwert kalibriert T_Öl Maier

    Prst005

    T-ÖlT_KW_inT_KW_outp-Öl

    CAN-I/O

    Smoke

    p-Abg

    Struktur-Bereich2

    Prst005

    T-ÖlT_KW_inT_KW_outp-Öl

    CAN-I/O

    Konfiguration Prüfstand

    Konfigurieren, abgleichender Prüfstandshardware mit der

    Kalibrierkonfiguration

    X-mot test standconfiguration

    Calibration logbook

    Window with all measuringchannels

    Ajustment of the test stand configuration with the calibration structur

  • Engine Testing and Instrumentation 81

    Universal Measuring Modules Type D

    Universal Measuring ModulesUniversal Measuring ModulesType D (8 channels)Type D (8 channels)for the measurement of

    .. pressures DP, .. temperatures DT,

    .. voltages or currents DCV

    Universal Measuring Amplifier Universal Measuring Amplifier Type LAM002 (8 channels)Type LAM002 (8 channels)

    for the measurement of .. Temperatures*,

    .. voltages or .. currents (e.g. pressure)

    (* thermocoupler need LKK, max 7 channels)

    • Signal processing near to the sensor > higher accurancy• Setup via software > more flexibility• Digital input filter > better quality of the input signals• Calibation data stored in the module > fast exchangeability

  • Engine Testing and Instrumentation 82

    CAN I/O Modules

    4 digital inputs

    4 digital outputs

    2 analog outputs 10V or 20mA

    2 frequency counter 100kHz or pulse counter

    Supply terminal block 24VDCCAN-coupler

    - CANopen to 1MB/s

    End terminal block

    • Easy mounting in the cabinet

    • Flexible and scalable

  • Engine Testing and Instrumentation 83

    SCHENCK RICARDO HORIBA (SRH)Global Development with a Local Face

    • More than 100 Software-Engineers available worldwide• Platform and all Automation System products developed and supported by SRH• Special applications built for local markets

    => best fit to market and client needs• Local support through local application engineers• Application know-how from Ricardo and HORIBA

    – > Engine application knowledge– > Emission measuring knowledge– >Engineering/Project management/– Service knowledge

    – >> already prepared for future requirements

  • Engine Testing and Instrumentation 84

    HDD facility with CVS system

    Dilution air filter rack

    Exhaust inlet

    Insulated primarydilution tunnel(insulation is option)

  • Engine Testing and Instrumentation 85

    Multiple CFV´s

    HDD CVS systems are now more likely to use multi-CFVDesign to give a wide variation in CVS flow rateand dilution.

    A typical installation for suchA multiple CFV is shown here.

    Such an arrangement would give 8 possible CVS flow rates.

    Sample probes for bag samplesand other compounds areshown before the CFV section.

  • Engine Testing and Instrumentation 86

    HDD CVS Components

    CVS CalibrationFlow meter (LFE)

    Heat exchanger

  • Engine Testing and Instrumentation 87

    Secondary Tunnel and PM Filters

    The smaller seconderydilution tunnel can be seen leading to theparticulate filters