Ethiopian Scenario in Textile Machinery...Range of machine manufacturing year Trutzscheler Blow...
Transcript of Ethiopian Scenario in Textile Machinery...Range of machine manufacturing year Trutzscheler Blow...
Ethiopian Scenario
in
Textile Machinery: Current Status and Future Prospects
Presented by: Eshetu S.
Textile Engineer (BSc & MFM)
15th February 2020
ETIDI
Addis Ababa, Ethiopia ISO 9001:2015 Certified
ISO/IEC/17025 Accredited
By: Eshetu S. Nigat B. & Demisaw K.
15th February 2020
ISO 9001:2015 Certified ISO/IEC/17025 Accredited
CONTENTS
1. Introduction
2. Existing Machineries available in Ethiopia
3. Challenges in the Sector
4. Future Prospects
2 February 2020
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• Textiles and clothing plays a vibrant role in the development and industrialisation
process of countries and their integration into the world economy.
• The global textile industry was estimated to be around USD 920 billion in 2018, and
it is projected to witness a CAGR of approximately 4.4% during the forecast period to
reach approximately USD 1,230 billion by 2024.
• Thus, the growth and all round development of this industry has a direct bearing on
the improvement of Ethiopia's economy.
Introduction
February 2020
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• The sector is one of the leading provider of job opportunity for the citizens.
• To realize the economic growth objectives of the country from this textile and clothing
industry the advanced machinery and equipment's is the basic parameter.
• Improvement required for every 10-15 years in textiles due to the rapid technological
advancement in highly productive, high quality and automated equipment.
• However, Ethiopian textile companies face a problem with obsolete machines and
equipment's
Introduction …
February 2020
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Ethiopian Textile product profile
February 2020
Fibers in
Use Spinning
Traditional
Weaving-
Handloom
Weaving & woven
Processing
Knit & Knit
Processing Home Textiles
• Cotton
• Polyester
• Cotton yarn
• Ring Spun
• Rotor Spun
• Carded
• Combed
• Blended yarn
• Melange yarn
• Dyed yarn
• Air jet yarn
• Sewing threads
• Cultural
Clothes
• Plain
• Twill
• Poplin
• Denim
• Dyed and printed
• Sheeting
• Terry fabrics
• Abujedid
• Coffee/Grain bag
• Hessian cloth
• Knitted Fabrics
with and
without Lycra
• Single jersey
• Rib
• Interlock
• Pique polo
• Bed sheet
• Bed cover
• Bath robes
• Blanket
• Carpet
• Towel
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Production Capacity
February 2020
Production
Technic/ Process
Description
UOM
Attainable
Capacity/year (‘000) Utilization %
Ginning • Saw Ginning- 15 factories
• Roller Ginning- 6 factories Ton 52 50%
Spinning • Spindles- 284,302
• Rotors- 20,644 Ton 76.5 65-68%
Weaving • Shuttle less- 2,500 m/c
• Shuttle- 42 m/c m 207,000 65%
Knitting
• Weft Knitting- 1402 m/c
• Socks Knitting- 1519 m/c
• Warp Knitting- 98 m/c
Ton 125 64%
Processing • Woven Fabrics
• Knitted Fabrics
m
Ton
225,000
135 61.5%
Garment • Woven Fabrics
• Knitted Fabrics
Pcs
Pcs
170,000
246,000 55%
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2. Existing Machineries available
in
Ethiopia
February 2020
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Machinery Brands in Ring Spinning
February 2020
Make & Model Country of
Origin Year of Manufacture
Zinser/ Saurer Group Germany 2003 & 2004
Rieter, Benninger Switzerland 1989-2012
Marzoli
Filatoio (Mptn), Csm Italy
1965-2006
Toyoda- Toyoda, Ry
Toyoda Hara- Ry Japan 1981-1982
Textima, Texmaco Czeck 1954, 1955, 1982
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Machinery Brands in OE & Air jet Spinning
February 2020
Technology Make & Model Country of Origin Year Of
Manufacture
OE
• Schlaforest/Saurer Group
• Autok-312 Germany 2003
• Schlaforest/ Saurer Group
• Autocoro Germany 2007
• Rieter
• Shalaforst Switzerland 1996-2012
• Elitex, Schlaforest
• Bda-20, Se9,se11,se8, Czeck 1987 -2004
Air Jet • Vortex, Muratic Germany 2003 - 2004
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Spinning- Age of the Machineries
February 2020
Make Machines Range of machine
manufacturing year
Trutzscheler Blow room, Card, Draw frame 1987-2012
Zinser/ Saurer Group Roving and ring frame 2003-2004
Schlaforest, Oerlikon Roving, ring, open end and winding 1989-2007
Muratec Automatic winding, cone winding, Twister, Doubler 1981-2012
Rieter Blow room to open-end and Blow room to Ring frame 1988-2012
Marzoli Card up to Ring frame 1987-2006
Lakshimi Draw frame 2013
Vouk LAP FORMER to Draw frame 1996-2002
Doge Tech Draw frame 2007
Savio cone winding, Autoconer, cheese winding, Twister, Doubler 2004-2007
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Weaving - Preparatory Machineries
February 2020
0%
10%
20%
30%
40%
50%
60%
70%
Direct Warping Sectional Warping Ball/ RopeWarping
32%
65%
3%
Warping % M/C
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Age of Weaving Preparatory Machineries
February 2020
Warping Sizing
Make & Model Year of Manufacture Make & Model Year of
Manufacture
ELTEX, Ramallumin,
GAMATEX 1989 -1999
Rotal (380/7 MEZZOLOMARDO-
TN) 1989 - 1994
BENNIGER (CH-
9240), Succker muller (nzb-
d999
1997 - 1998 Ramallumil-legnano 2000
COZGU, JIE JINGJI 2004 Succker muller ( wn322) 1997
Pashant 2010 Tiwan 2019
DEVAN,YH-805 2000 - 2006 Beninnger 1997
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Weaving- Machinery Technology
February 2020
0% 10% 20% 30% 40% 50%
Total Air jet Loom
Total water jet Loom
Total Rapier Loom
Total Projectile Loom
Total Terry Loom
Total Jacquard Loom
Total Narrow Weaving Loom
Total Shuttle Loom
Total Hand Loom
14%
24%
46%
1%
4%
[VALUE]
2%
2%
7%
% M/C
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Weaving- Machinery Brands
February 2020
0%
5%
10%
15%
20%
25%
30%
35%
Picanol Somet Versamet Tsudakoma Other Brands
32%
26%
14% 12%
16%
% M/c
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Knitting- Machinery Technology
February 2020
0.0%
10.0%
20.0%
30.0%
40.0%
50.0%
60.0%
Weft Knitting m/c Warp Knitting m/c Socks Knitting m/c
46.4%
3.2%
50.3%
% M/C
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Weaving & Knitting- Age of the machineries
February 2020
Weaving- Looms Knitting
Make/ Model Year of Manufacture Make & Model Year of Manufacture
Picanol 1989, 2002 Pilotelli JVC, Unitex 1999 - 2011
Somet 1997,1981, 2000 Orizio, Terrot,
Vignoni Penta 2014
Versamet 1997 Mayer & CIE,
Pailung 2014
Tsudakoma 1991 Fukuhara/Monarch,
Karl Mayer 1992
SGD788A 2009
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Weaving & Knitting- Major machinery suppliers
February 2020
Warping Sizing Weaving-Looms Knitting
Italy Italy Italy China
China Germany China Taiwan
Germany Germany Germany
Belgium
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Processing- Brands of the machineries & their Ages
February 2020
Type of Machine Make and Model
Year of
Manufacture
Singing M/c Reggiani, Ostoff-senge 1982-2004
Scouring-Bleaching M/c Textim, Gollera 1972-1983
Mercerizing M/c Textima, Gollera, Comerio 1964-1982
Continuous washing M/c Erbateck, Gollera, 1972-2009
Yarn dyeing M/c Dilmenler, Longclose, Obeim, Galvani,
Obermayer 1972-2009
Fabric Dyeing M/c Thies, Fongs, Beneks, Brazoli, Dilmenler,
Sclavo, Benninger, Henerikson, Monfort 1959-2009
Drying M/c Longlose, Fongs, Omez, Goller,
Unitechsantaluzia, Galvani 1965-1997
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Con’t …
February 2020
Type Of Machine Make and Model Year Of
Manufacture
Stenter M/c Bruckner, Monforts,Textima 1969-2004
Calendaring M/c Poltecks, Monforts, Comerioercole 1969-2008
Sanforizing/ compacting M/c Bruckner, Santeks, Tube-tex 1975-1998
Raising m/c Lafer 1987-2004
Shearing m/c Lafer 1987-2004
Printing M/c Reggiani,Rijiecon 1970-2009
Quality Inspection M/c Guvencelik,Simat 1964-2004
Role winding M/c Menschner, Textima 1962-2007
ISO 9001:2015 Certified ISO/IEC/17025 Accredited
Sewing Machine Brands in Garment Industries
21 February 2020
Juki, 32%
Brother, 18% Golden Wheel,
13%
Daewo, 9%
Typical, 9%
Pegasus, 6%
GEMSY, 4% Kansai , 3%
Unicorn, 2% Rimoldi, 1% Others, 2%
ISO 9001:2015 Certified ISO/IEC/17025 Accredited
Major Suppliers of Garment Machineries
22 February 2020
Japan, 46%
China, 34%
S/Korea, 17%
Italy, 1% Others, 2%
ISO 9001:2015 Certified ISO/IEC/17025 Accredited
Challenges
24 February 2020
• Lack of spare parts & m/c consumables supply (Almost all are imported)
• Incompetent local accessory/ spare part manufacturers/ modification service center
• Poor maintenance Practices
• High stoppage of machinery by waiting parts from abroad
• Too much waiting time for OEM intervention
• Inability to identify quality spare parts/ accessory sourcing bodies from abroad
ISO 9001:2015 Certified ISO/IEC/17025 Accredited
Con’t …
25 February 2020
• Limited Trims & garment accessories manufacturers/ suppliers with in the country
• Not aided with software for design, data monitoring & processing (CAD/ CAM/ CIM/ SCM/ ERP)
• Limited full-fledged laboratory testing technology set up
• Inadequate consulting & research institutions in textile machinery technology
• Dependence on cotton based machinery set up
• Obsolete machinery technology base
ISO 9001:2015 Certified ISO/IEC/17025 Accredited
Future Goals of the Sector
27 February 2020
• Maintain above 9.87 % CAGR of the sector to earn the revenue of USD 1.96 billion
at the end of 2025
• Tooling 25% of the sector with state of the art technology machinery
• Achieve 85% machine utilization of the sector
• To achieve 30 % Uster statics yarn quality
• To establish 5 well equipped research institutions with researchers
ISO 9001:2015 Certified ISO/IEC/17025 Accredited
Machinery Technology Demanded
28 February 2020
Spinning
Machinery for Man-made Filaments & for
Filaments Treatment Machinery For Web Formation, Bonding &
Finishing of Nonwovens & Felting
Bast Fiber Spinning Systems (Jute, Ramie,
Hemp…) And Machines For Wool, silk. Yarn Steaming, Heat Setting & Moistening
& Coating Machineries
Texturizing & Crimping Machineries Machinery related to Technical Textiles
Sewing Thread Machines Recycled Fibers & Yarns Regeneration
Reeling Silk Machinery
ISO 9001:2015 Certified ISO/IEC/17025 Accredited
Con’t …
29 February 2020
Weaving Knitting
Terry Fabric Weaving, carpet Fabric Weaving,
Jute Fabric Weaving, label Fabric Weaving
Preparatory Machineries For Warp
Knitting & Hosieries
Electronic Dobby, Tufting Machineries Warp Knitting Machines
Automatic Exchange Systems Of Warp & Cloth
Beam & Loom Harness (Quick Style Change) Medical Gauze Knitting Machines
Velvet & Narrow Fabric Weaving Lycra Attachment Base In Knitting
Indigo Warp Dyeing Set Up
Mechanical Jacquard Machines & No Electronic
Jacquards
ISO 9001:2015 Certified ISO/IEC/17025 Accredited
Con’t …
30 February 2020
Processing
Mercerizing Machines For Yarns & Fabrics Cutting Machines For Velvets & Velveteens
Fiber And Yarn Dyeing Machines Pile Finishing & Air Jet Finishing Machines
Continuous Dyeing & Finishing Machines
For Narrow Fabrics Yarn Printing Machines
Raising Machines For Fabrics Computerized Printing Machines
Heat setting & Carbonizing Machines Digital Printing Machineries (Ink Jet)
ISO 9001:2015 Certified ISO/IEC/17025 Accredited
Con’t …
31 February 2020
Garment
Automatic Spreading Machines
Automatic & Laser Cutting Machines
Shrinking Machine For Garments
Garment Supplies & Consumables (Sewing Thread, Buttons, Fasteners, Interlinings,
Hangers, Labels, RFID Labels…
Machinery For Garment Finishing ( Stone & Enzyme Washing Machines, Sand
Blasting Machines)
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February 2020
• Upgrade/replace obsolete machinery technologies phased by phase
• Establish Polyester manufacturing set up
• Establish Trims & accessory manufacturing factories
• Manufacture/ modify major machine consumables with in the country
• Set up a well organized laboratory facilities
What is expected from Investors side
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February 2020
• Strengthening duty free machinery & spare parts privilege
• Restricting duty free access for used machinery based importation
• Promoting the local machine part manufacturers
• Giving due emphasis for bonded input supply warehouse schemes
• Financial support for investment in rehabilitation/ technology upgradation
What is expected from Government side