Ethical Productivity · 2020. 8. 4. · MTM Instructor is a person who has completed training in...

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Ethical Productivity Tips and Advice for Prospective MTM Users, Prospective MTM Coaches and MTM Instructors ”What is measured is improved, what is not measured expires "

Transcript of Ethical Productivity · 2020. 8. 4. · MTM Instructor is a person who has completed training in...

  • Ethical Productivity

    Tips and Advice for Prospective

    MTM Users, Prospective MTM

    Coaches and MTM Instructors

    ”What is measured is improved, what is not measured expires "

  • Content

    18/07/2020 IMD EWD 2

    Page Description

    3 Purpose of method and value-adding work - EWD4 Use of MTM systems country by country5 Objectives for training in MTM-EWD6 Qualifying ladder MTM roles7 Description of practitioners and MTM Coach8 Description of Instructor and Master Instructor9 Significance of METHOD10 Rörelsekonomi11 Material handling and logistical thinking12 MTM system present - vision - ideal 13 MTM system and method level14 A real profitability and efficiency15 IMD-EWD founder16 Description of IMD-EWD abbreviations17 Different timing systems18 IMD-EWD Organization19 IMD-EWD methodology platform20 Videos - Examples

    Page Description

    21 The significance of the method22 Exercise 123 Exercise 124 Exercise 125 Exercise 226 Exercise 227 MTM Time Building Block28 MTM-Lean coupling29 IMD EWD philosophy30 Lean Focus31 Improvement of the workplace32 The difference between MTM and Lean33 Details of work instructions34 ILO recommendations35 Comments on the ILO recommendations36 Hierarchy of the workplace37 Accuracy in MTM system38 Method Improvement39 Examples of savings in time and money

    Page Description

    42 Accuracy with different time measurements44. How do I think about profit?46. Line Balancing mindset47. Critical performance indicators MTM48. IMD-EWD Summary50. Tips on pedagogy for teachers55. Description of all MTM techniques60. MTM's future (timing)61. How time is used62. IMD-EWD regulations for the use of MTM63. MTM systems in brief64. Background to MTM 1 (and other systems)

    Ethical Productivity

  • Founder of IMD-EWD defines job analytics: Exclusion of operators' participation in connection with work analyzes leads to reduced productivity (France, Spain, Turkey, Nordic countries, Switzerland )

    Tim

    e sp

    ent

    Value-adding time

    Do a little Do better

    Do not Do more

    Ethical Workplace Planning is about finding the BEST The method of work , health and ergonomics for the person performing the work.Elementary time systems take care of time, distance, weights and normal performance (100% MTM)

    Ethics is about: • {0 / {1} Shelf /}• Value Increasing • Person oriented • Person focused • Person sinnad

    Ethical Productivity

  • Ethical Productivity Use of MTM systems worldwide

  • Ethical Productivity

    4 hrs

    16 hrs

    40 hrs

    16 hrs

    120 hrs

    80 hrs 34.5 days education

  • Ethical Productivity

    All MTM trainings have the same purpose and goals:

    • Classification of MTM in management work of productivity and personal efficiency• Structures within MTM training and how different MTM systems are built• Education and Examination for the various systems• Course materials and effective use of these• Types of teaching and learning, how to prepare for an MTM course• Different media that can be used in connection with training• Course participants with different backgrounds receive relevant support as needed

    • Participants in courses for teachers can systematically plan, prepare and implement a course• Participants in courses for teachers can set goals and follow up the students' learning process• Participants in courses for teachers can explain MTM educations and MTM process building blocks

    • Skill - The ability to follow decided method• Performance - The will to work• Fitness - General surroundings in the workplace• Stability - Even performance over working hours

    MTM The systems are based on the operator's and workplace's:

  • Ethical Productivity Education, Tests and Rules

    MTM Technician (Practitioner) MTM Technician is a person who has completed an official MTM course and may be limited to one technique (eg MTM SAM).MTM Technicians must pass an approved theoretical test and complete a practical timing of a work that lasts at least one minute. The practical timing can be a video, workplace or a method description. Passed tests qualify for a license, Blue Card. The issuer of the Blue Card is the National MTM association.

    MTM Coach MTM Coach is a person who has completed an official MTM course and is limited to one technique (eg MTM SAM).The MTM Coach must pass an approved theoretical test and complete a practical schedule of work that lasts at least one minute. The practical timing can be a video, workplace or a method description. MTM Coach will also go through an IMD-EWD teacher training on pedagogy and a brief introduction to other MTM systems. MTM Coach teaches employees the technology for which he / she is licensed. Passed tests qualify for a license, Blue Card. The issuer of the Blue Card is the National MTM association.

  • Ethical Productivity

    Education and Test Rules

    MTM Instructor MTM Instructor is a person who has completed training in all MTM courses in the IMD-EWD Methodology Platform. (MTM 1, MTM 2, MTM 3, MTM SAM, MTM UAS, MTM Logistic, Ergonomic).MTM Instructor must pass an approved theoretical test in all MTM systems and complete practical schedulesin all systems on a job that lasts at least one minute. The practical timing can be a video, workplace or a method description. Passed tests entitle to an Instructor license, Green Card. The MTM Instructor is entitled to train within his company internationally (Company Instructor), otherwise within the area of the National MTM association. The issuer of the Green Card is the National MTM association.

    IMD-EWD Master Instructor IMD-EWD Master Instructor is a person who has completed a course in all MTM systems and all courses in the IMD-EWD Methodology Platform. IMD-EWD Master Instructor trains MTM Instructors.The IMD-EWD Master Instructor is eligible to train internationally, worldwide.The IMD-EWD Master Instructor is approved by the IMD-EWD board through an oral knowledge test and CV where it is clear that the person has sufficient qualifications. Passed tests qualify for a license, Gold Card.

  • Ethical Productivity

    Meaning of the method

    Accuracy in times is not more important than how the working method is completed and followed.

    If the goal is to increase productivity, reducing the content of work is more important than measuring time to every centimeter.

    Imagine that times are extremely accurately measured and the operator follows the method to 80%, what have you won then?

    Method analysis by eliminating non-valuable work is the first thing to do. Then a new method description and timing.

  • Ethical Productivity

    "Movement economics" MTM studies movements and postures

    • Every hand movement must be coherent, continuous and harmonious• Two-handed movements should be as compact as possible - hands close together• Light lifting should be done with hands and wrists rather than arms and shoulders• Movements should be compliant and smooth, not jerky• Work must be performed in as small a semicircle as possible in front of the operator• Postures should be natural and ergonomic• The hands must be free from colliding with objects, open workplace

    • Layout must be flexible regarding product changes and adapted for long and short operators• Move items horizontally, avoid vertical moves• Use gravities to move materials (sloping racks)• Make a choice between clockwise and counterclockwise how the operator's movement is in relation to the machine (s).

  • Ethical Productivity Logistics and material handling is a clear method issue

    Handle material 3 or repeatedly

    Handle material 2 times

    Direct delivery to work

  • Present - Vision - Ideal - Ultimate

    {0 / Present} {Vision 1 /} {0 / Ideal}

    MTM 1MTM 2MTM - UASMTM - SAMModaptsMostMTM - MEKMTM - SDMTM - VMTM - MModaptsMostWF

    Work Measurement

    PTS - AdvancedPTS - MediumWM - Easy

    EWD - AdwancedEWD - Easy

    Line balancing - AdvancedLine balancing - Easy

    One PTS

    One EWD

    One Line balancing

    Ultimate

    E-learning trainingVirtual trainingSimulationSensorsUltra NoiceDigitalConnectivitySoftware investigationspictograms

    Software One Software

    WF = Work FactorPTS = Predetermined Time systemWM = Work Measurement (Stopwatch)EWD = Ethical Work DesignIdeal = Not always reachable

    Ethical Productivity

  • Ethical Productivity Different MTM systems have different applications and time required to analyze

    MTM 1

    MTM2

    Tim

    e re

    qu

    ired

    to

    an

    alyz

    e 1

    min

    wo

    rk

    MTM UAS

    MTM SAM

    15 min

    MTM 3

    MTM X

    Trai

    nin

    g

    80 tim

    16 tim

    40 tim

    40 +24 tim

    40 +24 tim

    24 hours

    MTM 1 is the oldest MTM system and times are very accurate and detailed. MTM 1 is suitable for short cycle times and mass production of large volumes. 1600 codes with times.350 min

    20 min

    40 min

    130 min

    MTM 2 is a Swedish MTM system. Analyzes can be done for both hands at the sametime. Relatively easy to use, has 39 unique codes.

    MTM UAS is a Swiss German Austrian system. Suitable for small batches, requiresSimilarity between products. 77 unique codes. Not suitable for non-repetitivemovements.

    MTM SAM is a Swedish system. Analyzes in the sequence in which the activities are performed. Provides a very good job and method description directly. 12 codes. 1995 reworked.

    Developing

    Developing.

  • Understand the importance of the working method

    It is extremely important to first create a working method that is effective, before Work Measurement takes place.

    The best method should be without losses, without unnecessary movements, without unnecessary steps, twists,without disturbances and stops and have good ergonomics and ethics.

    Only after everyone who works at a workplace is satisfied with working methods, a work measurement must be carried out.

    A TRUE Profitability and Efficiency

    True efficiency means that we only manufacture the number of parts or products that can be sold with the least possible number of human resources and machines / equipment.

    True profitability is only possible when we adapt our resources and follow demand as linearly as possible.The linearity is created by correct times for all activities.

    Ethical Productivity

  • France Spain Sweitz Turkey

    Code of Conduct (IMD)

    Good Practices (IMD)

    Code of Ethics (EWD)

    • Educations, Content and length• Certificate• Development of the systems• Ratifications and validations• Design of the work (method)• National associations, Large companies,• Stamp, Blue Card, Green Card, Gold Card

    Nordic

    Ethical Productivity

  • IMD EWD 16

    IMD EWD International Motion Time Measurement Development - Ethical Work Design

    IMD EWD: Name of the organization

    MTM EWD: Global philosophy. In general, MTM - EWD performance is multiplied by Distribution Time

    MTM: Technical tool to determine Standard time

    EWD: Various facts that are added depending on the nature or forms of work in order for the work to take the

    greatest possible account of human well-being.

    Ethical Productivity

  • IMD EWD 17

    Work Measuring

    systems

    Estimation

    Time Studies

    Performance

    Rating

    Predetermined

    Time Systems

    Elementary

    times

    MODAPTS

    MOST

    MTM

    Time and

    movement

    Frequency

    study

    STATISTICAL

    DATA

    HISTORICAL

    DATA

    MTM1

    MTM2

    MTM UAS

    MTM SAM

    MTM MEK

    MTM SD

    MTM 3

    MTMLog

    International Motion Time Measurement Development - Ethical Work Design

    Ethical Productivity

  • Ethical Productivity

    International level

    National level

    Course supplier level

    IMDEWDBoard

    NMTMANMTMA NMTMANMTMA

    Universitycolleges

    Consulting company

    The companies' internal teachers

    SocietyConsultants

    individualteacher

    IMD-EWD Entity

    OtherMembers

    {0 / General} {0 / Assembly}

    Annual Meeting

    Developmentmeetings

  • (1) {0 / Exception}: Assistants from same Company and level with ME background and small groups (max. 8) (2) UAS, SAM or Stopwatch previous knowledge

    Methodology Platform IMD-EWD

    Introduction to MTM EWD

    • Introduction to Work Analysis (4 h)

    • Ergonomics (4 h)• MTM-1 (4 h)• Definition of Indicators:

    KD, KE, KI, KA (2h)Recommended: 16 h{0 / Minimum}: 16 h (1)

    MTM 2 Recommended}: 40 h Minimum}: 32 h (1)

    MTM 3 Recommended}: 40 h Minimum: 24 h (1)

    MTM UASRecommended}: 40 h Minimum}: 24 h (1)

    MTM-SAM (no MTM 1 needed) Recommended: 40 h{0 / Minimum}: 24 h (1)

    MTM-1 Mandatory: 80 h for Instructor

    LOGISTICRecommended: 16 h{0 / Minimum}: 12 h (1)

    MTM UAS (2)

    MTM SAM (2)

    STOPWATCH}

    EWD

    -D

    IPLO

    MA

    Pra

    ctit

    ion

    er

    on

    sit

    e (

    40

    h)

    EWD

    -C

    ERTI

    FIC

    ATE

    + =

    MTM PATH

    MODULE 2 :

    STOPWATCH CONCEPTS

    Mandatory: 8 h

    MODULE 3 :

    PACE RATING & STOPWATCH PRACTICE (video movies)

    Mandatory: 16 h

    MODULE 1 :

    INTRODUCTION TO WORK ANALYSIS

    Mandatory: 8 h

    EWD

    -D

    IPLO

    MA

    STOPWATCH PATH {0 / OTHERS} Static Line Balancing

    2 days

    Dynamic Line

    Balancing 2 days

    MTM Sewing 3 days

    MTM SOD

    On-site 2 days

    Ergo-ILO 2 days

    Ergo-OCRA 2 days

    Ergo-EAWS 5 days

    Ergo-SAM 1 days

    Ethical Productivity

  • Ethical Productivity

    Method gives time - MTM SAM gives the opportunity to improve the

    method !!

    Film 1 shows the methods of the future, but human movements and

    postures are there.

    Film 2 shows a mixture of different methods between man and robot

    Method and instructions belong together -→"Movie 1"

    →”Film 2”

    https://youtu.be/0m67O1Em7dYhttps://youtu.be/vjQLxYSn930

  • Ethical Productivity

    The most important thing is that our students understand the importance of the method in the time spent.

    MTM is a procedure that analyzes which manual operation or method is distributed in the movement

    elements, required to execute it.

    MTM gives a predetermined standard time, which is determined by the natural motion and during which

    conditions the movements are performed.

    MTM time is a standard time that an accustomed, average and educated person can perform work without

    need extra energy or effort.

    MTM is an international standard.

  • Ethical Productivity

    Method gives time - MTM SAM gives the opportunity to improve the

    method !!

    bolts

    Nutfinished

    bolts

    Tray

    Current Workplace

    How can we develop this workplace?

    Exercise 1

  • Ethical Productivity

    1st Describe the method, time the method with MTM-SAM !!

    2nd Discuss method improvements !!

  • Ethical Productivity

    bolts

    nuts

    traysFinished

    bolts

    bolts

    nuts

    trays

    Developed Workplace

    Fixture to keep the bolt aligned

    1st Improved method

    2nd Describe the method and time it !!

    3rd Discuss!

  • Ethical Productivity

    Method description - Timing with clock

    Cycling time in seconds to mount a pen?

    Capacity per hour?

    Exercise 2

  • Ethical Productivity

    Increased customer needs from 1200 pcs / 8 hours to 1800 st / 8 hours

    What can we do?

    Method improvement without investment?Construction improvement not possible?

    Timing with MTM-SAM

  • Ethical Productivity

  • Ethical Productivity

    MTM

    Lean

    potential

    MTM + Lean

    Focus

    Focus MTM

  • Ethical Productivity

    Planning

    Estimate

    MTM Calculation

    Workplace

    , Presentation

    Calculated

    Lines EfficiencyAdministativ

    Efficiency

    Indirectly

    Efficiency

    KD KE KI KA

    BU

    DG

    ET

    TIM

    E

    Valu

    e A

    ddin

    g

    tim

    e

    Theore

    tical tim

    e

    Allo

    cati

    on

    tim

    e

    Resourc

    e A

    llocation

    Non

    value

    ethical

    aspects

    Policy

    UH

    Quality

    support

    Other

    loss

    Fixed costs

    MTM Philosophy-Ethical Productivity

    Real Analysis

    LEANMTM

  • Ethical Productivity

    Lean Focus on losses:

    • Overproduction

    • Waiting

    • Transport / Relocation

    • Over Processing

    • Unnecessary movements

    • Inspection, Rework, Cassation

    • buffers

    • flow

    Overload

    waste

    {0 / Fluctuation} Capacity

  • Ethical Productivity

    Knowledge

    Understanding

    Theory

    • Theoretical input of MTM

    • Understand the method and how it

    is usedCurrent

    PRODUCT

    application

    Analysis

    Inte

    rnship

    • MTM application for optimization

    of the current method in the

    workplace including tools,

    materials (analysis form,

    checklists, instructions)

    • Systematic optimization of the

    workplaceAgreement

    curren

    t w

    orkp

    laceO

    ptim

    ized

    wo

    rkplace

    Optim

    izatio

    n tim

    e w

    ith

    MT

    M

    refle

    ctio

    n

    • Presentation of each optimization

    • Critical reflection of one's own

    optimization compared to other

    solutions

    Evaluation

    Work place Planning

  • Ethical Productivity

    • Overproduction

    • Waiting

    • Transport / Relocation

    • Over Processing

    • Unnecessary movements

    • Inspection, Rework, Cassation

    • buffers

    • flow

    • 5S

    • Method

    • Correct times (international Standard)

    • movements

    • Ergonomics

    • Normal performance

    • Quality in work

    • working Quality

    • Standardized work

    • Need for rest (distribution times)

    • Method improvements

    • 5S

    • Instruction

    MTM LEAN

  • 1

    2

    3

    4

    5

    6

    40TOTAL

    1

    2

    12

    14

    3

    8

    Både vä och hö hand

    Rengör topp för varje cykel

    Säkerställ riktning

    1/1 Linjal

    Kontrollera båda sidor1/1 visuellKontroll och placera i box

    42 40

    Cykeltid Std WIP

    3TidNotering

    Ta arbetsstycket och placera i

    fixturen

    Lossa färdigt stycke och placera ett

    nytt

    Kontroll av konturer

    Lossa färdigt stycke och placera ett

    nytt

    Lossa färdigt stycke och placera ett

    nytt

    #

    ArbetselementFrekvens Instrument

    Takt tidKvaliteskontroll Kvalitet

    Säkerhet

    STD WIP

    ArbetsledareDatum Avsnitt Teamledare

    Arbets InstruktionProdukt nr och namn Kund behov

    550

    Manuellt 3 sekunder

    Auto 18 sekunder

    Ethical Productivity Instruction for standardized work

  • Ethical Productivity

    ▪ Work smarter not harder By thinking about the physiological load

    ▪ Ethical Productivity: by choosing the right method

    Results of IMD-EWD can be summarized as follows:

  • Ethical Productivity

    ILO Recommendation of recovery breaks percent of Standard Time

    % supplement MTM analysis

    1. CONSTANT DISTRIBUTION TIMEIndividual timeFatigue, Fatigue, Blur

    54

    Total 9

    2nd SUPPLEMENT FOR UNCOMFORTABLE STATUS:StandingSlightly awkward DifficultVery awkward constant (horizontal, up and down)

    2027

    3rd Lifting based on weights in kg2.5

    510

    12.51520

    01346

    10

    4th Light conditionsSlightly below recommendedUnder recommendedHighly below recommended

    025

    % supplement MTM analysis

    5th Good Air quality Poor ventilationWork near hot objects (ovens, radiation)

    05

    5-15

    6th Visual stress low accuracy Careful workVery careful and precise work

    025

    7th Sound Stress within guideline valuesVarying, high variation, loud soundLoud peaks (sounding beats)

    025

    Eighth Mental stress, Normal complex processComplex process, wide range of attentionVery complex and complicated

    148

    9th Monotony (mentally) lowMediumHigh

    014

    10th Monotony (physically) a lot of variationLight variationNo variation

    025

  • Ethical Productivity

    Comments on ILO Recommendations

    These recommendations are there to protect people if the workplace is not of a good standard.

    The purpose is that workplaces have a good design based on human well-being.

    Parts of these recommendations are taken care of by MTM in that times are based on movement

    length and the object's weights.

    Work organization can "zero" certain supplements. For example, group work with team leaders who

    can replace a person for individual needs.

    Think about work rotation, work enrichment, breaks and breaks.

  • Ethical Productivity

    Job level

    Task level

    Element level

    Bass movement element

    level

    Fitter

    Station

    Activity

    Hand / arm

    movementMTM 1 (Reach, Grasp, Move, Position, Release, Disengage, Turn,

    Apply pressure, Eye travel, Eye focus, Reading, Body, Leg, Foot, Simultaneus motions, Each movement on its own line )

    MTM-SAM (An activity is written on a line in the order work is performed, but basic movements are included, activities in sequence)

    Hierarchy of Work Activities

    Difference between systems

  • Ethical Productivity

    Accuracy in MTM analyzes

    General rule:

    Random errors , evens out, occurs constantlySystematic errors , severe, affecting time

    Example equalization time: MTM-2 GB 30 = 14 TMU MTM 1 = 11 TMU →Equalization 3%

    Deviation%

    Analysis time

    5%

    Equalization period in TMU(MTM SAM 150 TMU out of 3000 TMU)

    MTM Equalization Times: Time required to analyze 1 minwork

    MTM 1 = 0 2.5-3 hoursMTM 2 = 1600 TMU 1.5 hoursMTM 3 = 9000 TMU 20 minutesMost = 6200 TMU 1.0 hoursMTM SAM = 3000 TMU 30 minutes

  • Ethical Productivity Important to remember to teach MTM-SAM

    Method gives the time →Good method gives the time for the good method

    Method gives the time →Bad method gives the time for the bad method

    "Small steps"Each step in Method Improvement requires that the person (operator) must learn the new method!

  • Ethical Productivity Method improvement

    Each TMU is worth€ 0.0005

    Savings0.017 € / part

  • Ethical Productivity

    Each TMU is worth€ 0.0005

    Savings0.01 € / part

    Method improvement

  • Ethical Productivity

    Each TMU is worth€ 0.0005

    Savings0.005 € / part

    Method improvement

  • Ethical Productivity

    estimates

    Historical data

    frequency Studies

    Elementary Time System (MTM)

    Clock study with performance

    evaluation

    Standard data system (MTM)

    Accuracy in time records

    Unreliable OK Good Very goodRelatively accurate

  • Ethical Productivity

    Standard timeAnalyzed standard times

    Normal time for task

    Work Element time

    Bass Movement Element Time MTM 1 Time

    Normal time

    Standard time

    MTM 1 Time

    Normal time

    Standard timesystem

    Complete fromprevious clock

    studies

    Elementary Movement time only Developed standard data system

    Set Default time

  • Ethical Productivity

    How to think about profit?

    CO

    ST

    AW

    AR

    D

    AW

    AR

    D

    waste

    waste

    waste

    waste

    CO

    STP

    RO

    FIT

    Waste = Non-value creationDaily Efficiency Work

    Not analyzed

    analyzed

    Cost + Profit = Price Profit = Price - Cost

  • Ethical Productivity Line Balancing

    Line Balancing reduces variations within a production line. Balanced production line is sufficiently stable and

    flexible to receive changes.

    For example if customers want to change withdrawals in volumes, in the sense that pace of time changes,

    different operations or elements can be quickly moved between them

    a. Calculate hourly rate = Hourly rate by dividing the customer's needs with available production hours 2400/40 = 60 units / hourct = 3600 seconds / 60 units = 60 sec / unit.

    b. Calculate the theoretical minimum number of stations, Construction time / unit = 244 seconds244 seconds / 60 sec / unit = 4.067 →5 stations

    {0 / c}. Calculate the efficiency of the line = 244 seconds / (5x60 ) * 100 = 81.3%

    Customer demand = 2400 units Weekly production time = 40 hours

  • Ethical Productivity

    Line Balancing Example

    Before

    After

    {0 / {1 Ct} /}

    {0 / {1 Ct} /}

    Continue moving activities between stations up to cycle time (Ct)→fewer stations

  • Ethical Productivity CPI (Critical Performance Indicator) example

    Efficiency Actual production timeAvailable production time

    Active availability Cycle time * Required number of detailsReal time to produce

    Part-time per detail Sum of all hours worked / Number of details produced (over a period of time)

    Number of persons

    Time-increasing time Time analysisNon-value-added time Time analysis

    Number of method changes Method improvements

  • The context makes the details understandable

    Every detail becomes comprehensible in a specific context. Therefore, teachers need to know what context they want students to learn.

    Repetition is the mother of all knowledge

    The second part that stands out is repetition. The repetition must be based on productive knowledge, ie knowledge that is easy to use to

    understand and explain many different phenomena and events.

    Repeat knowledge in different contexts

    Variation in learning is about the knowledge to be repeated must be used in different contexts. It gives two wins.

    Emotional commitment makes knowledge stick more easily

    The fourth part that makes students better able to remember what we want to teach them is that the student becomes emotionally involved in

    the teaching.

    Too much detail leads to surface learning

    Remember the motto less is more. If we try to teach students too much detailed knowledge, they risk using surface learning strategies and

    missing out on deep learning.

    Experts' tips for learning:

    Exemplify and show context (productive knowledge)

    Repeat and vary

    Enables emotional engagement

    Drag down on the details

    Decide what you want to teach

    Be creative and think unusual

    Find out how digital learning materials can make it easier for you as an educator

    Let students solve problems themselves (digitally)

    Offer regular breaks

    Being a teacher

  • Teaching is one thing - teaching is another.

    Many have deep knowledge in their own special area and many organizations have a large internal source of knowledge that could easily be spread to others.

    A knowledge reserve and a potential.

    How, then, can specialists be strengthened in their ability to teach?

    One basis is to understand principles for learning and to be able to structure their knowledge so that others can absorb it.

    The following are six tips for you who are a specialist and intend to teach what you can to others.

    Being a teacher

  • 1. What is the target group's level and needs? Think about the target group's input values. What do you know today and where do you stand your level of knowledge? You can find out

    this more precisely through some questions that participants can answer before. A number of knowledge questions, or some questions that

    on a scale - ex 1-7 value where you stand in your knowledge in any area. "I master a timer clock" - Scale 1-7

    2. Set a clear goal The clearer the goal, the easier it is to plan both the pedagogy and the approach in detail. Based on your research and knowledge

    inventory, you can define a goal picture and a level of ambition that matches both your target group's needs and the time frame available.

    If it is not possible to make an inventory or that you as an educator set goals and frameworks for the education yourself, it is nevertheless

    important that the goal is clearly defined and described so that you can follow up and steer towards it in your planning. A goal can be either

    an attitude, knowledge, behavioral or performance goal.

    For example, “The goal of the MTM-SAM training is that the participants should gain in-depth knowledge of the method and elementary

    timing standard MTM-SAM and that they should be able to act independently to choose the method and time with MTM-SAM . " Here is both

    a knowledge goal and a behavioral goal.

    {3. What time frame and what pedagogy leads to the goal? Assess from the goal picture which time frame is realistic for the goal to be achieved. There needs to be time here to also give the

    participants a chance to absorb the new. Just listening makes it difficult to fully understand and remember what is being said. A fact session

    and lecture session need to be interspersed with discussions, reflections and exercises.

    Active learning is preferable for lasting knowledge. An approach where you alternate different pedagogical approaches and make a large part

    of the learning session into exercises where the participants are active.

    Being a teacher

  • 4. Adaptation to learning styles We are all different and this also applies to the way we learn. When we take in new messages and new knowledge, we use our senses. Some of

    us are better at seeing and reading (Visual), others are better at listening and talking (Auditive) and a third would rather do and try (Kinesthetic /

    Tactile). By adapting exercises and pedagogy to the different learning styles, you ensure adaptation to your participants' different needs.

    5. Schedule one hour at a time When you make your "driving schedule", make a plan for the whole with a clear goal . Then break down your day or half day into clear units and

    plan for about an hour at a time. Set a goal for each "learning session" as well. The goal gives you guidance on how to set up your passport.

    How much training or discussion is needed to reach the goal? Should one be able to actively do and apply what you teach or is the goal just to

    have insight into something overall?

    Make an introduction to your passport that clearly states what it contains. Make a brief introduction, or a brief review of the facts. Think about

    how the group or participants can then take the knowledge a little deeper. Can they practice anything? Discuss something? Solve a task

    together? In this way, the participants get the opportunity to really start to understand what you have learned.

    A good guideline is to spend as much time on training or active participation - or a little more - than the time you yourself talk and tell.

    6. Provide conditions for further learning Think about how you can enable the participants to continue their learning and training at home. To only absorb the knowledge on a single

    occasion is seldom enough for it to "get stuck".

    Give tips on exercises to do yourself, guide with tips and advice, do knowledge tests to rehearse and complete. The faster new knowledge is

    applied in daily life - the more certain that it becomes something lasting and that the process of internalizing knowledge begins.

    Being a teacher

  • Being a teacher

    How do you capture the interest of the audience? How do you convey a message? How to plan a course or a presentation? What aids do you need? Which forms of work are suitable for a specific target group? How to create a favorable environment for learning? How to follow up the learning opportunity? How to create lasting learning?

    A simple presentation in the daily work. A more comprehensive education. Important pedagogical driving rules. E n source of inspiration. Different mediation situations. The art of appearing and communicating

    Book recommendations: Handbook in learning, addresses everyone who teaches, informs, supervises and lectures.

  • Being a teacher MTM in the Future

    Production systems Time setting / Method Improvement

    AutomationCollaboration Human - RobotTeamworkShort product life cyclesreconfigurationsBalanced flowsNew technologyNew ProductsInternationalizationAGREEMENT between the parties

    Industry 4.0

    Machine times - MTM for the manual (Man-Machine)Machine times and MTM timesMTM times for balancingMTM times to track costs (linearity)MTM times make it easier to relocateMTM times as a reasonMTM times for investmentsMTM times for pricingMTM as a company standardEasy to get the same picture

    Development of MTM systems and software

  • Being a teacher Time usage

    Time for Order

    Time for adjustment

    Adjustment base time

    Adjustment time for work

    Adjustment Manual time

    Adjustment Process time

    Waiting time

    Conversion Distribution time

    Turnaround

    Time per unit

    Bass time

    Time for work

    Manual time Process time

    Waiting time

    Fördelningstid

  • Being a teacher

    IMD-EWD Rules for MTM use and training

    1. A technician must be trained and certified in the MTM system he / she must use (Blue Card)2. The MTM association in the Nordic region (National MTM association) is responsible for Training Materials and Certifications.3. MTM teachers in MTM SAM must, in addition to passing the regular course in MTM SAM, have an MTM 1 Basic course. (Green Card)4. MTM Coach for a system must, in addition to passing the regular course in the current system, have an MTM course for teachers and

    3 approved practical analyzes with the current system (Blue Card)(MTM Coach in the Nordics applies to MTM SAM)

    5. MTM Instructor must have completed a fully approved MTM 1 course and a minimum of 2 approved completed courses in other MTM systems. (Green Card)

    National MTM Associations are responsible within their territory that IMD-EWD rules for MTM courses are followed regarding Course content, course length and certifications.

    NMTMF is also responsible for minimizing the unauthorized use of MTM systems and reprimanding if irregularities are suspected.

  • MTM systems

    MTM 1

    30° 45° 60° 75° 90° 105° 120° 135° 150° 165° 180°

    T-S 2.8 3.5 4.1 4.8 5.4 6.1 6.8 7.4 8.1 8.7 9.4

    T-M 4.4 5.5 6.5 7.5 8.5 9.6 10.6 11.6 12.7 13.7 14.8

    T-L 8.4 10.5 12.3 14.4 16.2 18.3 20.4 22.2 24.3 26.1 28.2

    TMU

    8.5

    19.1

    7.1

    0.5

    17.0

    0.2

    D E D E D E D E O W O W O W O W O W O W

    34.1 A, E

    0.4 B

    C, D

    A, Bm

    18.6 B

    C

    1A, 2, 5

    37.2 1B,1C

    4

    1S

    1SS, 2S

    29.0 1NS, 2SS,2NS

    31.9 1E, 1D

    2

    69.4

    76.7

    34.7

    43.4

    15.0

    17.0

    EF

    W: within the area of normal vision

    Eye Travel and Eye FocusCopyrighted! – Reprint not permitted! – © Copyright 1955 ... © 2008

    Code TMU DescriptionMTM Association for Standards and Research

    ET

    7.3 Eye Focus

    15.2 × T/D

    maximum 20.0 TMU

    Eye Travel

    T: distance between points from and to which the eye travels

    D: perpendicular distance from the eye to the line of travel T

    O: outside the area of normal vision D Disengage: any class may be difficult if

    care must be exercised to avoid injury or

    damage to object

    STD Stand from sitting position = Difficult to perform simultaneously

    even after long practice.

    Allow both times.

    E: easy to handle

    W - P per pace Walk D: difficult to handle

    W - PO per pace Walk obstructed and/or with load > 23 kg

    AP Apply Pressure:each case must be analyzed AB, AS, AKOK Disengage

    D P3 Position:always difficultKBK Kneel on Both Knees = Easy to perform simultaneously. D3 Disengage:normally difficult

    AKBK Arise from Kneel on Both Knees = Can be performed simultaneously

    with practice.

    RL Release:always easy

    SIT Sit

    Case I: complete when leading leg contacts floor.

    TBC 2 Case II: lagging leg must contact floor before next Motions not included in above table:

    motion can be made. T Turn: normally easy with all motions except when Turn is controlled or with Disen-gage

    Position

    PB, S, KOK

    Bend, Stoop or Kneel on One Knee

    Arise from Bend, Stoop, Kneel on One Knee

    Turn Body 45 to 90 degreesMove

    MTBC 1

    Grasp

    G

    2NS

    30 cm Case I:complete when leading leg contacts floor. 2SS

    SS-C2 30 cm Case II: lagging leg must contact floor before nextReach

    Reach additional cml motion can be made.

    each additional cm

    1S 41B

    1C

    1A

    2

    5

    Simultaneous MotionsSide Step lateral motion of the body Disengage Position Grasp Move Reach

    LM-

    up to 15 cm

    Leg Motion hinged at knee or hip in any direc-tioneach additional cm

    Use Reach or Move.

    - -

    1 667,7 - 1 -

    FMP with heavy pressure 27,8 1

    B21E

    1D

    1NS1SS

    2S

    D P G M R

    C

    Body, Leg and Foot Motions

    Code Motion Length Description

    minute hour

    FM up to 10 cm 1 0,036 0,0006

    less than 30 cm

    A

    Bm

    C

    DB

    A

    ESS-C1

    IMD-EWD

    Turn - T

    CodeForce/Weight

    (daN/kg)

    Time in TMU for Angular Degrees Turned

    (International Motion Time Development

    Ethical Work Design)

    0,00001

    Foot Motion pivoted at ankle TMU

    Stenbocksv 12

    Small: ≤ 1 54148 Skovde (Sweden)

    Medium: >1 up to ≤ 5

    Large: >5 up to ≤16

    seconds

    100 000 - - 1

    Time Units

    The time values in this data card are

    equivalent to a per-formance of 100 % LMS

    Do not attempt to use this chart or apply Methods-Time Measurement in any way unless you understand the proper application of the

    data. This statement is included as a word of caution to prevent difficulties resulting from misapplication of the data.

    https://imdewd.one/

    MTM-1

    Data Card ( SI – metric system )

  • MTM systems R-C mR-A mR-B mM-B in daN/kg Static Const. DynamicR-D R-Am R-Bm M-Bm up to SC in TMU Factor

    2 or less 2.0 2.0 2.0 2.0 1.6 1.6 0.4 2 or less 2.0 2.0 2.0 1.7 0.34 3.4 3.4 5.1 3.2 3.0 2.4 1.0 4 3.1 4.0 4.5 2.8 1.26 4.5 4.5 6.5 4.4 3.9 3.1 1.4 6 4.1 5.0 5.8 3.1 1.98 5.5 5.5 7.5 5.5 4.6 3.7 1.8 8 5.1 5.9 6.9 3.7 2.210 6.1 6.3 8.4 6.8 4.9 4.3 2.0 10 6.0 6.8 7.9 4.3 2.512 6.4 7.4 9.1 7.3 5.2 4.8 2.6 12 6.9 7.7 8.8 4.9 2.814 6.8 8.2 9.7 7.8 5.5 5.4 2.8 14 7.7 8.5 9.8 5.4 3.116 7.1 8.8 10.3 8.2 5.8 5.9 2.9 16 8.3 9.2 10.5 6.0 3.218 7.5 9.4 10.8 8.7 6.1 6.5 2.9 18 9.0 9.8 11.1 6.5 3.320 7.8 10.0 11.4 9.2 6.5 7.1 2.9 20 9.6 10.5 11.7 7.1 3.422 8.1 10.5 11.9 9.7 6.8 7.7 2.8 22 10.2 11.2 12.4 7.6 3.624 8.5 11.1 12.5 10.2 7.1 8.2 2.9 24 10.8 11.8 13.0 8.2 3.626 8.8 11.7 13.0 10.7 7.4 8.8 2.9 26 11.5 12.3 13.7 8.7 3.628 9.2 12.2 13.6 11.2 7.7 9.4 2.8 28 12.1 12.8 14.4 9.3 3.530 9.5 12.8 14.1 11.7 8.0 9.9 2.9 30 12.7 13.3 15.1 9.8 3.535 10.4 14.2 15.5 12.9 8.8 11.4 2.8 35 14.3 14.5 16.8 11.2 3.340 11.3 15.6 16.8 14.1 9.6 12.8 2.8 40 15.8 15.6 18.5 12.6 3.045 12.1 17.0 18.2 15.3 10.4 14.2 2.8 45 17.4 16.8 20.1 14.0 2.850 13.0 18.4 19.6 16.5 11.2 15.7 2.7 50 19.0 18.0 21.8 15.4 2.655 13.9 19.8 20.9 17.8 12.0 17.1 2.7 55 20.5 19.2 23.5 16.8 2.460 14.7 21.2 22.3 19.0 12.8 18.5 2.7 60 22.1 20.4 25.2 18.2 2.265 15.6 22.6 23.6 20.2 13.5 19.9 2.7 65 23.6 21.6 26.9 19.5 2.170 16.5 24.1 25.0 21.4 14.3 21.4 2.7 70 25.2 22.8 28.6 20.9 1.975 17.3 25.5 26.4 22.6 15.1 22.8 2.7 75 26.7 24.0 30.3 22.3 1.780 18.2 26.9 27.7 23.9 15.9 24.2 2.7 80 28.3 25.2 32.0 23.7 1.5

    Fit E D

    G1A 2.0 S 5.6 11.2

    SS 9.1 14.7

    NS 10.4 16.0

    G1C1 7.3 S 16.2 21.8

    G1C2 8.7 Ø ≥ 6 up to ≤ 12 mm SS 19.7 25.3

    G1C3 10.8 Ø < 6 mm NS 21.0 26.6

    G2 5.6 S 43.0 48.6

    SS 46.5 52.1

    NS 47.8 53.4

    G4A 7.3 > 25x25x25 mm

    G4B 9.1 ≥ 6x6x3 up to ≤ 25x25x25 mm Code TMU

    G4C 12.9 < 6x6x3 mm AF 3.4

    APA 10.6 DM 4.2

    APB 16.2 RLF 3.0

    Code Fit E D

    Code TMU Code TMU Case Description D1 Loose 4.0 5.7

    D2 Close 7.5 11.8

    D3 Tight 22.9 34.7

    Normal effort, slight recoil up to approx. 12 cm

    Considerable effort, hand recoils markedly up to approx. 30 cm

    ComponentsCase Description

    Without Regrasp

    With Regrasp

    Case Description

    Very slight effort, blends with subsequent move up to approx. 2.5 cm

    Dwell Minimum

    Release Force

    AF+DM+RLF

    G2+APA

    P2

    P3

    Position - P

    Apply Pressure - AP

    Disengage - D

    Code TMUDescription

    Apply Force

    Close

    Tight

    without secondary engagewith secondary engage

    No pressure required

    Light pressure required

    Heavy pressure required

    ≤ ± 1.5 mm

    > ± 1.5 up to ≤ ± 6.0 mm

    Not applicable

    SymmetryCodeClass of Fit Handling

    LooseP1

    20 14.9 1.46

    22 16.4 1.51

    1.17

    12 8.8 1.27

    16 11.9 1.36

    14 10.4 1.32

    18 13.4 1.41

    A Move object to other hand or against stop.

    B Move object to approximate or

    indefinite location.

    Total Clearance > 25 mm

    C Move object to exact location.

    Total Clearance

    > 12 up to ≤ 25 mm

    1 0.0 1.00

    2 1.6 1.04

    4 2.8 1.07

    6 4.3 1.12

    10 7.3 1.22

    8 5.8

    Move - M

    Motion

    Length

    in cm

    TMU

    M-A M-B M-C m(B)

    with Force/Weight

    Case Description

    Contact release0.0RL2Normal release performed by opening

    fingers as independent motionRL1 2.0

    Select Grasp: object jumbled with other objects

    so that search and select occur.

    Release - RL

    Case Description

    Code TMU Case Description

    G1B 3.5 Pick-up Grasp: object very small or lying close against a flat surface.

    Pick-up Grasp: any size object by itself, easily grasped.

    Grasp - G

    B Reach to single object in location which may

    vary slightly from cycle to cycle.

    C Reach to object jumbled with other objects

    in a group so that search and select occur.

    D Reach to very small object or where

    accurate grasp is required.

    E Reach to indefinite location to get hand in

    position for body balance or next motion or

    out of way.

    G3

    G5 0.0 Contact Grasp: (sliding or hook grasp).

    5.6

    Ø > 12 up to ≤ 25 mm

    Regrasp: change grasp without relinquishing control.

    Transfer Grasp: control transferred from one hand to the other.

    Pick-up Grasp:

    interference with Grasp on bottom and one side of

    nearly cylindrical object.

    Reach - R

    Motion

    Length

    in cm

    TMU

    R-A R-B R-E m(B)Case Description

    A Reach to object in fixed location, or to

    object in other hand or on which other hand

    rests.

    MTM 1

  • MTM systems

    The systemThe system was released after many years of extensive research on the 1948 publication of the book "Methods of Time Measurement". By releasing the system in this far-sighted way, MTM became the first open source Predetermined Motion Time System (PMTS), enabling everyone to learn and practice the technology without infringing copyright. However, in order to protect against abuse and to prevent incompetent application of the system, the origins of the International MTM Directorate were born in 1953. Nowadays, IMD-EWD monitors the application of the system.

    MTM-1 is officially described as "a procedure that analyzes each manual operation or method in the basic movements required to perform it and assigns to each movement a predetermined time standard determined by the nature of the movement and the conditions under which it is manufactured".

    The predetermined data values fall within the following framework where each "movement" is further underclassed according to theparameters that affect the time required for the average operator to perform it. Each of these movements has a unique code and time value ranging from 2.0 TMU = 0.07 seconds (unit of measurement) up to the maximum value of 53.4 TMU = 1.9 seconds, which is displayed on the MTM 1 data card for the highest value for "Position". There are about 28 TMU in a second.

    MTM 1

  • MTM systems

    The 17 basic MTM-1 movements

    Fingers or hand ReachGraspReleaseMovePlaceTurnDisengageUse pressure

    Eye movements Eye FocusEyes movement

    Body Movements foot movementleg movementsidestepTurn bodyBend, Stoop and KneeSit and standStep

    In total there is more than 1,600 unique MTM-1 values.

    Fingers or Hand REACHGraspReleaseMovePositionTurndisengageApply Pressure

    Eye Motions Eye FocusEye Travel

    Body Motions Foot MotionLeg MotionSide- StepTurn BodyBend, Stoop and KneelSit and StandWalk

    MTM 1

  • MTM systems MTM 2

  • MTM systems MTM 2

    MTM-2 is a very simplified form of PMTS, derived exclusively from MTM-1. It is referred to as a second-generation system.

    system The system was designed and developed largely by the efforts of the Swedish National MTM Association and was approved by the International Methods Time Measuring Directorate in 1965. Since then, many thousands have been educated.

    The complete project report showing the derivation of all data was published in 1971 and is available for inspection through the MTM Association.

    The system is exceptionally descriptive of human motion analysis. Although MTM-2 is not as detailed as MTM-1, it still allows analysis of the work in unique micro time elements. Although officially defined as accurate enough to evaluate 0.8-minute work cycles (1,600 TMU), experience has shown that the system has been used successfully for operations of just over 25% of this figure.

    {0 / Simplicity} The relative simplicity was achieved by statistically combining, averaging and replacing the basic movements that make up the MTM-1 system to arrive at fewer application codes and time values. MTM-2 has 39 unique codes , while MTM-1 has more than 1,600 codes, each with specific time values.

  • MTM systems MTM 2

    The 9 basic MTM-2 movements Get and Get weight - 16 TMU valuesPut and Put Weight - 16 TMU valuesApply pressure *Regrasp *Crank *Eye action *Foot motion *Step *Bend and Arise*

    * Note - A single TMU value for these movements

    Use speedResearch has shown that a skilled MTM analyst will require between 100 and 150 minutes to perform a detailed MTM-2 analysis of a one-minute work cycle. Therefore, the application speed is about two to three times faster than MTM-1.

    The 9 Basic MTM-2 Motions Get and Get Weight - 16 TMU valuesPut and Put Weight - 16 TMU valuesApply Pressure *Regrasp *Crank *Eye Action *Foot Motion *Step *Bend and Arise *

    * Note - One single TMU value for these motions

  • MTM systems

    MTM 3

    MTM-3 Time Motion Unit Table The 10 digits to the right of the code column are TMU values that an observer would assign to different employee movements. The movement types are • Handle without corrections (HA), • Handles with corrections (HB), • Transport without corrections (TA), • Transport with corrections (TB), • Step (SF) and • Bend / Arise (B). If the movement starts and ends without "unintentional stops, hesitations or changes of direction", it can be considered an HA or TA

    Distance Code HA HB TA TB

    -6 18 34 7 21

    Over 15 cm -32 34 48 16 29

    Up to 15 cm

    SF 18 B 61

  • MTM systems

    MTM 3

    The fourth generation of MTM was developed by the Swedish Association of MTM during the years 1970. In the same logic as version 3, it consists of a new simplification of MTM while remaining 95% reliable. This makes it possible to be twice as fast as MTM2 , ie to analyze in one day, a work cycle of 4 minutes.

    • Handling - H: This is a combination of Get (Release, Reach, Grep) and Put (Move, Position) on MTM2. It is about taking control of an object with your hand or fingers and placing it in another place.

    • Transport - T: It is a simplification of movement and position for MTM1. It involves placing the object in a new place with your hand and fingers . The difference with handling is that the hand or finger already has control of the object at the beginning of the movement.

    • Step and foot movements (SF): This category combines foot movements and walking on MTM2. The remaining definitions are the same as for MTM2. Regardless of movement, step, foot movement ... we give the value 18 TMU .

    • Bending, upwards - B: This category defines a movement in which the body changes its vertical position, whether it is to bend, kneel ... In the same way as for MTM2, regardless of movement, knee, rise ... a time of 61 TMU is assigned .

    • Crank , can be understood as a transport . Use pressure, re-entry or even eye movements are included in handling and transport .

  • MTM systems

    MTM 3

    HA HB

    Manipulation with simple

    grasp

    Handling with difficult

    grasp

    Up tp 15 18 34

    More than 15 34 48

    Handle - Table H

    Distance in cm

    TA TB

    Transport without

    obstacles or complex

    positioning

    Transport with a precise

    arrival position (

  • MTM systems MTM UAS

    1 2 3 1 2 3

    1 2 3 1 2 3

    HA 25 45 65

    HB 40 60 75

    TMU seconds minutes hours approx. AA 20 35 50 HC 50 70 85

    1 0,036 0,0006 0,00001 loose AB 30 45 60

    27,8 1 tight AC 40 55 70 Code 1 2 3

    1 666,70 1 approx. AD 20 45 60 BA 10 25 40

    100 000 1 loose AE 30 55 70 BB 30 45 60

    tight AF 40 65 80

    handful approx. AG 40 65 80 Code 1 2 3

    approx. AH 25 45 55 ZA 5 15 20

    loose AJ 40 65 75 ZB 10 30 40

    tight AK 50 75 85 ZC 30 45 55

    approx. AL 80 105 115 ZD

    loose AM 95 120 130

    tight AN 120 145 160 Code

    KA

    KB

    1 2 3 KC

    approx. PA 10 20 25

    loose PB 20 30 35

    tight PC 30 40 45 VA 55

    Body Motions

    Walk / m

    Bend, Stoop, Kneel (incl arise)

    Sit and Stand

    TMU

    25

    60

    110Place Code

    TMU

    Visual Control

    compound

    tighten or loosen

    CodeTMU

    approximate

    loose

    tight

    Operate

    Handle Tool

    simple

    Motion Cycles

    one motion

    motion sequence

    re-position and one motion

    20

    ≤ 20

    > 20

    to

    ≤ 50

    > 50

    to

    ≤ 80

    Motion Length

    in cm

    Distance Class

    TMU

    Case of

    Get

    Case of

    Place

    International

    Motion Time Measurement Development

    Ethical Work Design

    © Copyright 2020 IMD-EWD

    Get and Place CodeMTM-UAS

    Basic Operations

    Time Units

    Use of these table values without training in MTM-1 and

    MTM-UAS will lead to erroneus results.

    ≤ 1 kg

    > 1 kg

    to

    ≤ 8 kg

    > 8 kg

    to

    ≤ 22 kg

    easy

    difficult

    > 50

    to

    ≤ 80

    Motion Length

    in cm

    Distance Class

    ≤ 20

    > 20

    to

    ≤ 50

  • MTM systems

    MTM UAS

    TMU

    1

    27,8

    1 666,70

    100 000

    1 2 3 1 2 3

    1 2 3 1 2 3

    HA 25 45 65

    HB 40 60 75

    approx. AA 20 35 50 HC 50 70 85

    loose AB 30 45 60

    tight AC 40 55 70 Code 1 2 3

    approx. AD 20 45 60 BA 10 25 40

    loose AE 30 55 70 BB 30 45 60

    tight AF 40 65 80

    handful approx. AG 40 65 80 Code 1 2 3

    approx. AH 25 45 55 ZA 5 15 20

    loose AJ 40 65 75 ZB 10 30 40

    tight AK 50 75 85 ZC 30 45 55

    approx. AL 80 105 115 ZD

    loose AM 95 120 130

    tight AN 120 145 160 Code

    KA

    KB

    1 2 3 KC

    approx. PA 10 20 25

    loose PB 20 30 35

    tight PC 30 40 45 VA

    Simultaneous movementsHand Right

    No control required With required control

    Hand

    Left

    No control

    requiredSimultaneous Simultaneous

    With required

    controlSimultaneous

    With Base Operation of

    Additional interaction with

    Distance Field 1

    Visual Control 55

    Bend, Stoop, Kneel (incl arise) 60

    Sit and Stand 110

    approximate

    loose

    Walk / m

    tight

    25

    Operate

    simple

    compound

    Motion Cycles

    one motion

    motion sequence

    re-position and one motion

    tighten or loosen 20

    Body Motions TMU

    Motion Length

    in cm≤ 20

    > 20

    to

    ≤ 50

    TMU

    > 50

    to

    ≤ 80

    Distance Class

    Handle Tool Code

    easy

    difficult

    > 1 kg

    to

    ≤ 8 kg

    > 8 kg

    to

    ≤ 22 kg

    Place

    1

    CodeTMU

    Distance Class

    Get and Place CodeTMU

    ≤ 1 kg

    Case of

    Get

    Case of

    Place

    Motion Length

    in cm≤ 20

    > 20

    to

    ≤ 50

    > 50

    to

    ≤ 80

    Time Units

    hoursminutesseconds

    Use of these table values without training in MTM-1 and

    MTM-UAS will lead to erroneus results.

    © Copyright 2020 IMD-EWD

    0,000010,00060,036

    1

    1

    MTM-UAS

    Basic Operations

    International

    Motion Time Measurement Development

    Ethical Work Design

    Simultaneous movements requiring a high degree of control are analyzed for the

    second hand with an additional Base Operation interaction in distance field 1.

    The decision on the evaluation of simultaneous movements must be made based on

    the following Matrix.

  • MTM systems MTM UAS

    MTM-UAS is known as a 3rd level MTM system and was developed between 1976 and 1978 by a consortium ofSwiss, Austrian and later German MTM associations.

    system The system has been developed especially for small batch productions where the analysis speed has priority over methods and operating details.

    The data were developed with the following objectives in mind: • High analysis speed• Reproducibility of working methods• Sufficient accuracy for standard operations• Universal application

    The system requires the following production characteristics: • Similarity between tasks• Standard workplaces• Good organization of the work• Availability of good detailed work specifications• Skilled workers, trained and motivated

    Data were derived from MTM-1 analyzes from films from typical batch production operations

  • MTM systems MTM UAS

    UAS (basic operations) Consists of seven activities: • Download and place• Place• Manage tools• Manage• Operating Cycles• body movements• Visual checks

    The data card shows a total of 77 unique codes, whose values range from 5 to 160 TMU (0.15 to 4.8 sec).

    The accuracy of MTM-UAS, compared to MTM-1, has never been officially defined but in general it is not claimed to be suitable for non-repetitive cycles of less than 1 minute (1 667 TMU) but again, as with MTM-2 it has used successfully for shorter non-repetitive cycles.

  • MTM systems

    MTM SAM

  • MTM systems MTM-SAM Form

  • MTM systems MTM SAM

    • The purpose of MTM SAM is for operators, designers and preparers without much training, to have a common language and uses the same method of analysis and thinking.

    • MTM SAM can be used for method analysis in each phase of a product.• MTM SAM was revised in 1995 and since then experience of more than 12 years of training and use has been integrated.• MTM SAM is the 4th generation MTM system

    • Basic activities GET (G)PUT (P)

    • Complementary activities APPLY FORCE (AF)STEP (S)BEND (B)

    • Repetitive activities SCREW (S)CRANK (CA)TO AND FROM (FA)HAMMER (H)READ (R)NOTE (N)PRESS BUTTON (PA)

    Furthermore, several movements can have variables.

  • Movement Definitions and rules

    MTM 1

  • 75

    Definition of REACH (R)

    REACH is the basic movement used when the main purpose is to move the hand or fingers to a place or to a general position.

    Net REACH distance

    m R mEncode:

    The hand is in motion at the beginning of REACH

    Range (R)

    Movement distance in cm

    Type of destination

    The hand is in motion at the end of REACH

    A, B, C, D, E

  • Different cases of REACH

    REACH with the hand to an object in a fixed and usual position or in the other hand or that the other hand is resting on.

    Fall

    REACH with your hand to an object whose position may vary from time to time.

    Fall B

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    Different cases of REACH

    REACH with your hand to an object, mixed with other objects so you have to search and select.

    Fall C

    REACH with your hand to a very small object or object that requires a very careful grip.

    Fall D

  • Different cases of REACH

    REACH with your hand to an undefined position to regain balance, or in position for the next movement, or to move it out of the way.

    Fall E

  • Definition of GRASP (G)

    GRASP is the basic movement performed with the hand or fingers to gain control or change control over an object.

    GEncode:

    GRASP (G)

    Types of grips

    Different cases (A, B, C) within the grip type

    In case C or grip type 4, there are different dimension classes

    1,2,3,4,51,2,3a,

    B, CA, B, C

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    Different cases of GRASP

    G1A

    GRASP an object on its own that is easy to understand.

    G1B

    GRASP an object that is very small or a thin object lying on a flat surface.

    G1C_ (1,2,3)

    GRASP a cylindrical or almost cylindrical object, where the grip is obstructed by the surface below and on one side.

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    Different cases of GRASP

    G2 G3

    A TRANSFER GRASP is performed when an object is moved from one hand to the other.

    G5

    CONTACT GRASP is performed when the fingers or hand gain some control over an object only through contact.

    REGRASP is performed when the fingers using two or more small movements change the position of the object in the hand.

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    Different cases of GRASP

    G4 (A, B, C)

    HOLDING GRASP is performed when your fingers grip an object that is mixed with other objects in such a way that you have to search and select.

    dimension Classes

    Case C

    1 = Dia. > 12 mm

    2 = Dia. ≤12 ≥ 6 mm

    3 = Dia. 25 x 25 x 25 mm

    B = Objects that are ≤25 x 25 x 25 mm but ≥6 x 6 x 3 mm

    C = Objects that are

  • 83

    Definition of RELEASE (RL)

    RELEASE is the basic movement performed with the hand or fingers to release the grip or contact with an object.

    RL1

    RL2

    RLEncode:

    Release (RL)

    Different cases

    1.2

  • 84

    Definition of MOVE (M)

    MOVE is the basic movement used when the main purpose is to move an object with your hand or fingers to a place or to a general position.

    m M mEncode:

    The hand is in motion at the beginning of MOVE

    Move (M)

    Movement distance in cm

    Different cases of movement

    The hand is in motion at the end of MOVE

    Effective net weight in kg

    A, B, C

    over

  • 85

    Different cases of MOVE

    Fall

    MOVE an object to a stop or on the other hand.

    Hold point-grip point 25 mm

    MOVE an object to an exact position.

    Fall C

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    MOVE under the influence of WEIGHT

    sc

    The static component of MOVE with weight or resistance is the time element, which is required to tense the muscles to overcome the weight or resistance.

    dc

    The dynamic component of MOVE with weight or resistance is the increase in time, which is due to the lower speed of movement when moving heavy objects than moving light objects.

    over

  • 87

    MOVE AND POSITION

    When the requirement for accuracy is greater than in MOVE case C (

  • 88

    Definition of POSITION (P)

    POSITION is the basic movement performed when the hand or fingers with one or more small movements put an object in a predetermined exact position in relation to another object.

    With insertion

    PEncode:

    Position (P)

    positioning degree

    Symmetry

    manageability

    1,2,3 S, SS, NS E, D

    Without insertion

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    Different degrees of positioning for POSITION

    POSITION an object when the play between the object and the hole is small. Some pressure is required.

    Grade 2, close

    Light pressure

    Grade 3, exactly

    Significant pressure

    POSITION an object when the play between the object and the hole is very small. Significant pressure is required.

    Grade 1, coarse

    POSITION an object when the play between the object and the hole is large. No pressure required.

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    Different degrees of symmetry for POSITION

    Examen S

    POSITION an object when the cross sections of the object and the hole are shaped so that the insertion can be performed without prior rotation to adjust.

    Exam SS

    POSITION an object when the cross section of the object and the hole is formed so that the insertion can be performed in a limited number of ways.

    Exam NS

    POSITION an object when the cross section of the object and the hole is formed so that the insertion can be performed in one position. The maximum rotational movement is 180˚.

    Align correctly

    Insert

    Rotate to adjust

    Target set up

    Insert

    Rotate to adjust

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    handle Portability(Manageability)

    Manageability is the variable that expresses grip or handling difficulties in POSITION.

    Easy to handle (E)

    POSITION an object without changing grip and with good control over the object.

    Difficult to handle (D)

    POSITION an object with the help of a grip change or with insufficient control over the object.

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    Position without INSERTION

    Position without insertion is to place an object with a line or a point. It is also called SURFACE INSERTION if the post behind the surface does not count. Special rules apply to this type of situation.

    1.5–6 mm MC + P1

    6–12 mm MC

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    Definition of TURN (T)

    TURN is the basic movement used to turn the hand - empty or charged - as well as the wrist and forearm, around the longitudinal axis of the forearm.

    TEncode:

    Turn (T)

    Rotate the angle size in degrees in 15 degree increments

    The weight of the object

    S, M, L

    S 0–1 kg

    M 1–5 kg

    L 5–16 kg

  • 94

    Definition of APPLY PRESSURE (AP)

    APEncode:

    Apply Pressure (AP)

    Different cases

    A, B, C{0 / {}

    Force 1

    /}

    {0 / {1}

    Time /}

    Apply

    force

    Complete bike

    Keep force at least Cancel force

    APB = APA + G2

    APPLY PRESSURE is the basic movement performed when the fingers, hand or other body part applies muscle force to an object, overcomes its resistance in a controlled manner, and possibly in connection with this, moves a maximum of 6 mm.

  • 95

    Definition of DISENGAGE (D)

    DISENGAGE (D) are the basic movements performed to interrupt the contact between two objects and are characterized by an involuntary recoil movement.

    DEncode:

    Disconnection (D)

    positioning degree

    1,2,3 E, D

    manageability

    manageability

    RELEASE an object without changing grips.

    Fall E Fall D

    RELEASE an object and in this way the grip is changed.

  • 96

    The disconnection time varies with the force or effort of separating two objects from each other. This variable is called DEGREE OF POSITIONING.

    Different degrees of positioning for DISENGAGE

    Positioning degree 1

    RELEASE an object with little effort and insignificant recoil.

  • 97

    Definition of EYE ACTIVITY (E)

    EYE TRAVEL is the basic movement performed when the eyes are moved from one object to another object.

    Eye transfer (ET)

    EYE FOCUS is the basic movement used to fix the eyes of an object and observe a recognizable property of that object.

    EYE FOCUS (EF)

  • 98

    EYE TRAVEL (ET)

    mo

    vem

    en

    t le

    ngt

    h =

    T

    Sight distance = D

    15.2 x T

    DTMU

    Formula for calculating time values for eye movement

    Line of sight

    Line of sight

    The angle between the lines of sight is limited to 70˚

    The time value for each degree of movement of the line of sight is set to 0.285 TMU

    Because of this ET never exceeds 20 TMU (70x0.285 = 20)

  • 99

    Different BODY movements

    The group BODY movements include movements with the foot alone, movements to move the foot and leg and movements to move the whole body in different directions.

    FOOT MOTION (FM)

    FOOT MOTION is the basic movement performed when the foot is moved up or down or sideways with the heel or arch as the shoulder.

    Print

    Variables = Without pressure or with pressure

    LEG MOTION (LM)

    LEG MOTION is the basic movement that is performed when the leg is articulated in the knee and / or hip and the main purpose is to move the leg.

    Variable = The length of the trajectory

  • 100

    Different BODY movements

    The group BODY movements include movements with the foot alone, movements to move the foot and leg and movements to move the whole body in different directions.

    WALK (W)

    WALK is the basic movement used when the main purpose is to move the body forward or backward by one or more steps.

    Over 23 kg = hindered walk

    Variables = Number of steps or meters Obstructed walk

    Weight

    SIDESTEP (SS)

    SIDE STEP is the basic movement performed when the body, without turning, is moved sideways by one or more steps.

    Variables = Torso movement (length) With one leg (case 1) With both legs (case 2)

  • 101

    Additional BODY movements

    TWIST BODY (TB)

    Rotate the body with leg movement.

    Variables: with one leg or with both legs.

  • 102

    Additional BODY movements

    BEND (B)

    Bending is performed when the body, from an upright position, bends at the waist and hips, so that the hands reach slightly below knee height.

    TRAVEL UP from BENDING (AB)

    Ascending from bending is performed to return the body to the upright position from the bending destination.

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    Additional BODY movements

    RISE FROM STÅ UP (AS)

    Ascending from bending is performed to return the body to the upright position from the bending destination.

    STOP (S)

    Bending is used when the back is bent at the waist and hips at the same time as the knees are bent so that the hands reach close to the floor.

  • 104

    Additional BODY movements

    KNEEL ON A KNEE (KOK)

    This fall of the KNEEL is performed by moving one foot forward or backward and the other leg is bent so that the knee is lowered to the floor.

    TRAVEL UP FROM KNEELING (AKOK, AKBK)

    Rising from the knee is done to return the body to an upright position from the knee destination.

    KNEEL with both knees (KBK)

    KNEEL case 2 is often performed as KOK followed by a leg movement that lowers the other leg on the floor. KBK ends when both knees have reached the floor and good balance has been achieved.

  • 105

    Additional BODY movements

    TRAVEL UP FROM SITTING (STD)

    STD includes no movement other than moving the body from sitting to standing. Like SIT, other movements must be analyzed separately.

    SIT (SIT)

    SIT does not include any movement from the chair on which one is to sit. It also does not include moving the body to the chair or to a starting point in front of the chair. Leg movements are not included either.

  • 106

    Definition of SIMULTANEOUS motion (S)

    CONTEMPORARY movements are basic movements that are performed simultaneously with other body parts.

    CONTEMPORARY movements are usually performed with two body parts, such as two hands. More than two body parts may also be involved, such as two hands and one foot.

    CONTEMPORARY movements can mean that the same movement is performed simultaneously with different body parts. This is the case, for example, with symmetrical two hands. Different movements can also be performed simultaneously with different body parts, a REACH movement with the hand and a SIDESTEP with the leg.