eStore Installation Setup guide ver4service-documentation.dometic.com/_pdf/estore... ·...

Christian Diop – Product Manager

christian.diop@dometic .com

Version 4 (22/01/2015)

eStore

Installation & Setup

Guide

3. Dimensions

4. Terminal cover

5. Mounting examples

6. Interfaces

7. Interfaces II

8. Main Switch

9. Multiple packs (eStore Bus)

10. Master / Slaves

11. Storage mode

12. eStore Configuration Utility

13. Configuration – Instructions 1




17. Bus Connection (example – 3 eStore / eCore)

18. Commissioning summary

19. Multiple pack (example – eStore / eCore)

20. Connection to MPC01 (interface board)

21. MPC01 + 1 eStore

22. MPC01 + 2 eStores

23. MPC01 + 3 eStores

24. MCA1215 + eStore

25. MCA1225 / 1235 + eStore

26. MCA1250 / 1280 + eStore(s)

27. Important notes

28. Accessories / spare parts

29. Dometic DCDC40 + eStore

30. eStore Configuration Utility – PC Installation

31. eStore Configuration Utility – PC Installation

32. FAQ

33. FAQ

Contents

2

New in release 4

Dimensions

* ± 1mm 3

Terminal Cover

4

Block here!

Mounting examples

Vertical Mounting

• Use the mounting feet to secure the eStore

• DO NOT use straps to hold down the battery as they may damage the eStore.

• Maintain at least 1cm between eStore packs in multiple installations

5

New

Horizontal Mounting

• Use bands or straps, placed between the

inside of the handles and mounting feet, to secure the eStore

• DO NOT use straps on any part of the plastic cover as they may damage the eStore.

• Do not stack the eStores

* Comparable performance when tested for vibration, cycle life and charge / discharge performance.

Reports available on request.

Block here!

Brackets and straps are

shown for indication

purposes only and are

not supplied by Dometic!

Fuse

Negative terminal Positive terminal

Interfaces

Main Switch

Command

6

Interfaces II

eCore to eStore(RJ45)

eStore to eStore(RJ11)

USB for eStore set up

Main Switch Command LIN /CIB Bus

Molex MinfitUpper pin (2) – groundLower pin (1) – signal

3 Colour Status LED

7

• All eStores are equipped with a Main Switch

• The Main Switch opens automatically to protect the eStore battery pack from over voltage or under voltage and overcurrent.

• The Main Switch can also be operated manually with the Main Switch (MS) Command button

• Manual Operation

• Note: The Main Switch Command (MS command) is active only on the Master eStore (see next slides)

Main Switch

8

Close Main Switch:Press & hold MS Command• “Tic” sound

• LED flashes green

Open Main Switch:Press & hold MS Command• “Toc” sound

• LED flashes yellow

Multiple packs (eStore Bus)

9

• Up to 8 eStore can be connected in parallel, to increase total storage capacity.

• The eStore Bus allows communication between eStores. It also provides synchronous control of

the Main Switch on all eStores connected.

• The Main Switch Command of the first eStore pack (Master) controls all others.

• The first eStore pack (Master) is connected to the Dometic eCore with RJ45 CAN cable.(connection to Dometic Weaco MCA series chargers is though the LIN BUS connection)

MasterSlaveSlave

Master / Slaves

Master• eStore with CAN connection to eCore (or Weaco LIN Control panel and charger)• Pack Address #1 in Battery Configuration utility

Slave • eStore with data bus connection to other eStore

• Pack Address #2…7 in Battery Configuration utility

10

12V• eStore is delivered in Storage mode to reduce self discharge

• To wake up the eStore, apply 12V DC to terminals.

• The yellow status LED will begin to flash yellow(indicating that Main Switch is open)

Storage Mode

11

• Used for multiple (parallel) installations with eStore bus

• Uses MODBUS reader program running on PC (see installation instructions page 22).

• Connect PC to eStore with male / male USB cable (Dometic SKU 9102900281)

• Repeat configuration procedure for each eStore in installation

eStore Configuration Utility

12

1. Connect eStore to PC with USB cable(Kit SKU: 9102900281)

2. Launch eStore Configuration Utility on PC

13

Connect here

Configuration - Instructions 1

3. Press <Ctrl F> or

select Find COM in Connection menu

4. Select new COM port number in list (COM 18 in this example)

5. Press <Ctrl P> or

select COM Parameters in Connection menu

6. Select Even in the Parity menu of the COM settings screen,

press OK

14


11

33

33

1

3

3

7. Insert the Pack Address number(1 in this example – Master),press <return>

8. Insert the Total Pack Number, press <return>(3 in this example)

9. Insert the Parallel Pack Number, press <return>(3 in this example)

10. Insert the password 3331 in the Save configuration box, press <return>

11. Attach the ID decal to the eStore

Repeat steps 1 to 11 for each eStore in the installation

MUST BE SAME !

15


16

1. After configuring eStores, check LED status lights flash RED

2. Connect eStore Bus cables – see example on next slide

3. After 2 minutes check status LED flashing yellow

4. Check Main Switches by pressing the Main Switch Command of the MASTER eStore (#1). All eStore should flash green.

Note: check main switch before connecting +ve and –ve battery cables


3 1

MasterSlaveSlave

Bus Connection (example - 3 eStore with Dometic eCore )

17

2

11

33

33

1

3

3

22

33

33

2

3

3

33

33

33

3

3

3

• First eStore (Master) 1 connection

• Last eStore1 connection

• All Others 2 Connections

ID decal

1. Open eStore protection flaps (Terminal Cover)

2. Apply 12V to eStore terminals to wake up from Storage mode.

(yellow status LED will begin to flash)

3. Configure eStore with Battery Configuration utility*

4. Attach ID decals (Dometic SKU: 9102900279)

5. Install eStore(s)

6. Connect eStore BUS cable(s)*(Dometic SKU: 9102900279)

7. Connect eStore to eCore cable** (Dometic SKU: 9102900280)

8. Check eStore bus connections

9. Connect battery cables

10. Close protection flaps

11. Activate Main Switch on MASTER eStore

12. Charge eStore(s)

Comissioning Summary (eStore Bus)

* Installations of multiple eStore packs** Installations with eCore (for LIN/CIB connection see MPC01 / MCA slides)

Page 4

Page 11

Page 12 -16

Page 17

Page 10

Page 16, 17

Page 17

Page 16

Page 4

Page 6, 8

18

eCore to eStore bus RJ 45 cable

Multple pack (example – eStore / eCore)

Junction box

eStore busRJ 11 cable

Internal Fuse

Common Fuse

Note: Main Switch Command (MS)

is active on Master eStore only 19

eStore - MPC01 BUS cable

Connection to MPC01 (interface board)

20

IBS_B2A

IBS_B2C

IBS_B1

IBS_B2B

12V supply to MPC01

MPC01 display connection

For other connections – see MPC01 Manual

This is the communications connection board for the MPC01 network.

LIN bus connections

Connection: MPC01 + 1 eStore

21

• Connect IBS_B2A to MCA (item 3)(cable included in MPC01 Scope of delivery)

• Connect IBS_B2A to eStore LIN (cable SKU:9102200197)

• Connect MPC 12V supply to 12V battery terminals.

• MCA charger dip switch setting (automatic charge control):

1 2 3 4 OFF ON ON OFF

• Connect MCA 12V supply to eStore

Connection: MPC01 + 2 eStores

22



• Connect IBS_B2B to eStore LIN (2nd eStore)





Connection: MPC01 + 3 eStores

23



• Connect IBS_B2B to eStore LIN (2nd eStore)

• Connect IBS_B2C to eStore LIN (3rd eStore)





MCA1215 + eStore

24

• Connect one eStore to one MCA charger

• Connect MCA +ve & -ve terminals (item 7 & 8) to eStore terminals (Item 3 & 1)

• Connect eStore – MCA BUS cable to eStore (LIN) and MCA charger (Item 3)

• MCA charger dip switch setting (item 6) – charge voltage 13.8V:


eStore - MCA BUS cable

Note: eStore – MCA BUS cable not required for installations with MPC01.

Use eStore – MPC01 BUS cable

MCA1225* / 35* + eStore

25

• Connect one eStore to one MCA charger

• Connect MCA +ve & -ve terminals (item 7 & 8) to eStore terminals (Item 3 & 1)




* For MCA 1225 & MCA1235 use both +ve terminals for full charge output.

MCA1250 / 1280 + eStore(s)

26

• Connect one +ve MCA charger terminal per eStore, providing max. 12V, 40A output.

• Connect MCA +ve & -ve terminals (items 7 & 8) to eStore terminals (items 3 & 1)




• Always use power cables of the correct section

• Always use power cables of the same length and section in multiple eStore installations

(see example on page 19)

• Always connect power cables to a single common junction with eStore Bus installations


• Always use an appropriately sized fuse after the junction, in multiple Installations


• Always charge eStore after installation.

• Never connect the eStore Bus cable (RJ11) to a telephone socket. It will irreparably damage the eStore and may cause fire.

• When connecting multiple eStores to MCA 1250 / 1280 (charger only), eStore Bus can be configured to provide synchronised command of all eStore Main Switches. See pages 8 to 17

for instructions.

• When connecting to MPC01 (with or without MCA charger) no eStore Bus setup is required,

so the main switch of each eStore acts independently. Check, on the MPC01, regularly if eStore is connected (check current values when eStore is in use).

• When eStore and MCA charger (without the MPC01), connect the eStore – MCA BUS cable to the first eStore

27

Important Notes

1. eStore BUS cable Kit - (Dometic SKU: 9102900279)(RJ 11 - pin to pin + eStore ID decals)

for communication between eStore units in multiple eStores,

when using eStore Bus.

2. eStore configuration kit - (Dometic SKU: 9102900281)(male /male USB cable + CD)

for set up of multiple eStores -installers only.

3. eStore - eCore BUS cable - (Dometic SKU: 9102900280)(Cat 5 LAN cable, RJ45 – pin to pin)

for communication between eStore and eCore

4. eStore - MPC01 BUS cable - (Dometic SKU: 9102200197)for communication between eStore and MPC01

5. eStore - MCA BUS cable - (Dometic SKU: 9103530048)for communication between eStore and MCA

for installations with MPC01, use eStore MPC01 BUS cable

6. Replacement Fuse (250A) - (Dometic SKU: 9102900282)(little fuse Mega series, hole dist. 50.8mm)

Accesories / Spare parts

28

• A special version of the DCDC40 (DCDC40_eStore) has been created for installations with high voltage(smart) alternators.

− Output voltage pre-set to 13.8V (ensures eStore remains connected)*.

− Output current reduced to 35A for continuous use.

− SKU:9102500076.

• Discharging with eCore AC Load > DCDC40 output

− At 11.5 - 12 V eCore inverter stops. eStore recharges to 13V (SOC ~ 10%) and inverter restarts.

• Discharging with AC or DC Load > DCDC40 output (no eCore)

− At 11.5 - 12 V Main Switch opens and battery disconnects. Remove load and recharge using DCDC40

• Connect ECL Switches before DCDC converter

− DCDC40 output matches eStore voltage, so it’s impossible to determine vehicle battery voltage

• Connect input to alternator and output to eStore terminals

− Connect DCDC40 control wire to alternator D+ input, so DCDC40 operates only when vehicle is running

29 * eStore may disconnect due to temperature (e.g. < 0°C)

Dometic DCDC40_eStore New

• The Configuration utility uses the MODBUS reader program running on PC

• The Set up CD is found in the eStore configuration kit (Dometic SKU 9102900281).

• The USB drivers for Windows PCs can be found on the set up CD.

(can also be found at http://www.ftdichip.com/Drivers/VCP.htm)

• Copy all files from CD to the PC

• Run mbreader_setup.exe to install Modbus.

• Complete the eStore wake-up procedure (if not already done)

• Connect PC to eStore using USB cable*

The PC will load the USB driver to connect with eStore. The PC may attempt to search for the driver in internet, using windows update. To avoid this, use the setting:

For instructions, see http://technet.microsoft.com/en-us/library/cc730606%28v=ws.10%29.aspx

• Open the eStore Configuration Utility and follow the set up procedure using the instructions in this guide

eStore Configuration Utility – PC Installation

30 * Ensure the eStore wake-up procedure has been performed

Notes:

• If the eStore_Configuration_Utility.mbc does not run automatically (choose application),

search for MBReader.exe and select.

• Ensure “Always use the selected program to open this kind of file” is checked

eStore Configuration Utility – PC Installation

31

FAQ eStore

• What is the mounting position of the eStore?

− The eStore should be mounted upright and fixed with its mounting feet.

• What is the working temperature of the eStore?

− Discharge: -30 to 55°C (but with reduced capacity below 0°C)

− Charge: -10 to 55°C (max 5A < 0°C)

+ 0 to 40°C, ambient temperature recommended

• What is the Storage temperature of the eStore?

− - 30 to 60°C Note: Long term storage at high or low temperature will reduce life.

• What is the ideal temperature range for full performance and long life of the eStore?

− The eStore will work best and have the greatest life if operated between 10 and 30°C. Try to store the eStore (long term) at 10 - 20°C for optimum life. Remember to open the eStore main switch when the RV is stored, to eliminate parasitic currents.

• Can the eStore BMS communicate with other devices ?

− The eStore communicates with Dometic eCore, Dometic Weaco MPC01 control panel and Dometic Weaco MCA series chargers.

32

• How does the eStore behave on 100% charge if alternator or solar controller goes to 16V?

− The eStore has over voltage protection of each individual cell through the BMS. It will disconnect the eStore (Main Switch) from the system to protect itself at a theoretical maximum of 15.2V. However, it will generally open at lower voltage.

− 13.8V end of charge voltage will ensure eStore remains connected (Main Switch closed).

• Do we have a service software?

− Dometic technical dept. has tools to help diagnose eStore .

• How can I restart the eStore after cutting off at low voltage (LVC)

− The eStore will reach Low Voltage Cut-off (LVC) due to over discharge.

− eCore (if connected) will automatically reconnect the eStore when mains power returns.

− For other chargers the procedure is; remove the load and reset the main switch, then immediately start the charger. If the battery voltage is very low (battery does not reconnect manually), start the charger before closing the Main Switch.

• What do I do if the PC does not recognize the BMS COM port.

− Check if the driver installed properly. Disconnect USB cable and restart the computer.

− If the status LED is not flashing, the BMS may need to be reset.

33

FAQ eStore

Thank you for your attention!

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