Essae · ESSAE - MODOMINES Q M S M O O A Complete Quarry and Crusher Products and Solutions D...
Transcript of Essae · ESSAE - MODOMINES Q M S M O O A Complete Quarry and Crusher Products and Solutions D...
Protecting YOUR Profits
Essae
m modominesquarry & crusher software solution
Note: The license starts the
moment you activate the
product as will be informed to
you by the sales team.
This box contains a Software
CD and a few documentation
that is needed while installation
of the product if necessary.
This software shall be used
and intended to be used only
on the latest Windows systems
with that has the latest
updates. The software must
be installed and application
must be used only on those
systems that are free of virus,
malware, rootkits or any
scripts, software, or other bugs
that might cause damage to
your system, else, all
warranties becomes null and
void.
Not for sale or activation
outside India.
modominesquarry & crusher software solutions
Cloud-Based ERP
Software Solution
CRUSHER UNIT
SOFTWARE
Protecting YOUR ProfitsEssae
Protecting YOUR Profits
Essae
Incorporated in February 1996Essae Digitronics Pvt. Ltd.,an ISO 9001:2008, ISO 14001/OHSAS 18001 and ISO TS 16949:2008 certified company, comprises of FIVE division with Six manufacturing facilities. Our business focus includes manufacturing and marketing of Weighing & ERP Solution to Quarry and Crushers.
Transient Weighing Products, Rapid Load-out Systems, Machined Components, and Speedo Hub Drive for Automotive Sector.
Our Corporate Philosophy:• Respect humanity and harness the full potential of human beings
• Provide leadership and commitment thereby earning customer’s delight & loyalty
• Make ‘Essae Digitronics’ synonymous with ‘Excellence’
• Enhance the Quality of Life for all stakeholders customers, employees, shareholders, vendors, thereby making the society we live in a better place
• Enhance our systems and processes to achieve world-class standards
• Adopt state of the art technologies for both manufacturing and supply chain management
Our Mission: To enhance the quality of life of all our business associates by being obsessive with the quality of the products and services.
Our Quality Policy:Obsession with the quality of the products and services to earn Customer Loyalty and Prosperity of all business associates through Total Quality is the Compass of Essae Digitronics
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Inve
ntor
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Mai
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Qua
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(Pro
duct
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Crus
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(Sal
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Qua
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Over
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ESSAE - MODOMINES
Q
M
S
M
O
O
D
A Co
mpl
ete
Qua
rry
and
Crus
her P
rodu
cts
and
Solu
tions
odomines is an ERP software platform which was developed primarily to ease all your daily work-flow processes in a single cloud-based, highly secure, high-availability system. Before we
uring these 4+ years we have deployed and tested our software across multiple locations across South India. From being a start-up, we have definitely matured over time in keeping our promise to
ur promise is to offer world-class 24/7 support. Every single compa-ny is assigned a dedicated resource. Yes. You heard it right. Just for you! The tickets that are raised for you will be escaled based on its
f the time we spent designing and implementing our software we consider the time we spent doing R&D is Modomines software tool, being highly fruitful and productive. We are proud to announce to
even wrote a single line of code, we wanted to solve two huge problems facing this industry and those were (a) Pilferage & Theft and (b) Data Security.To achieve that end, we did an exhaustive and extensive study of the market seg-ment by getting input from various companies in and around Chennai-TN.
you at all levels. Not only that we have stabilized, tightened our security systems, we are striving to be more flexible & agile across various market seg-ments.
complexity. Our Philosophy is, “There exists extraordinary Chemistry, in long-term relationships”. And our job is to ensure that we do more than is expected of us 24/7.
the world that we have for you a software that is exceptional in its looks and functionality. Our software is so easy to work with, that we don’t even have to provide lengthy training sessions to our clients and the BEST part is that our software is infinitely customizable.
Quarry and Crusher Products & Software
1
TRIPS
2
MACHINES
4
PERSONNEL
3
INVENTORY
5
ACCOUNTS
6
REPORTS
PRODUCTION
PAYROLLTO
Quarry & Crusher Solutions:
• Quarry & Crusher Complete ( Production to Payroll ) ERP Solutions
• Quarry & Crusher Weighbridge Systems
• Crusher Production Management System
• Wheel Loader Weighing System
• On Board Weighing System
• Truck & Mining Equipment Diesel Monitoring System
• Customized Weighing System for Quarry & Crusher
QUARRY & CRUSHER SOLUTIONS
Own Quarry
Weigh Bridge
Full
Load
Wt
Crusher Unit
Own Truck
3rd Party
Sales
Aggregates
3rd Party
Data Capturea) We capture data (ex: empty weightand full weight) for trucks.b) We have ability to capture to sensor readings to find the exact output.These two data compared to mitigate pilferage/theft etc.,
Data is automatically captured without any
human intervention, thereby avoiding data entry
errors and theft/pilferagte possibilities
There are varieties of Aggregate
products outputs the crusher
like, MSAND, 20mm, 12mm,
PSAND, 6mm etc.,
PRODUCTION
Note:
CRUSHER PRODUCTION
Crusher Production Management system:
• REAL TIME Data metrics of plant (Production Output Efficiency) for increasing operational efficiency and material accounting
• Measure of real time recirculation of material at all stages to measure output and OPM efficiency
• Weighbridge & CPMS integrated for business planning
• Measurement of all intermediate crushers efficiency to bring down fuel cost
• Real time material production and stock status
• Real time inventory and production planning
• Customized report generation at all stages & levels
• Remotely access data through cloud servers
PRODUCTION ANALYSIS
DASHBOARD
Current Stock Vs Production
Running Vs Belt Scale
Produced Vs
40m 60m 80m 100m Boul-Products
0
20
40
60
80
100
120
140
160
Qua
ntity
(Ton
)
Series 1Series 2
0
5.00
10.00
15.00
20.00
25.00
30.0035.00
Prod
uced
Qua
ntity
1 2 3 4 5 6 7 8Hou
Hourly Production Quantity
0
20
40
60
80
100
120
140
160
Qua
ntity
(Ton
)
40m 60m 80m 100m Boul-Products
Series 1Series 2
Target production Vs Current
Running Vs Down RunningDown
Automatic Vehicle Weighing System :
• Ultra-fast vehicle data capture
• Records vehicle movement in/out gate & weighbridge
• Prevents data duplication
• Minimizes human intervention
• Tamper proof tags can avoid pilferage
• Print slip confirmation of captured weight
• Extraneous bodies are avoided
Salient Features:
• Innovative Orthogonally Isotropic modular design
• Designed using FEA - ANSYS and NASTRAN
• Designs Approved By Indian Institute of Technology (IIT)
• Designed for CLC concentrated load capacity of 40,000 kg
• Fabricated using 410MPa high-tensile steel
• Modular Concept to offer easy installation, mobility and platform extension
• Use of plasma cutting, MIG welding, NDT testing, shot blasting, & protective coating
WEIGHBRIDGE SYSTEMS
SALES
Preventing Theft/PilferageAt any given instance, the data capture iscompletely automated. The receipt uses athermal printer technology to save moneyfor the company and to keep the environ-ment clean.
Data IntegrationData is captured and stored in our databaseevery single step of the way,. This helps tofacilitate a lot of Analytics, which in turnhelps in proper accountability of the weight-ment resource. This is paramount in ourcase as this single point alone could saveyou from tremendous loss of revenue andproduct at any given day.
Party
Transport
Empt
y W
t
Cash Party
Credit Party
Full
Load
Wt
Weigh Bridge
Weigh Bridge
Trip Receipt
Aggregates
ONBOARD WEIGHING
Wheel Loader Weighing:
• Material specificity can be loaded
• Truck refuel time is saved
• Prevents over-loading / under-loading of trucks
• Increases safety and operational efficiency
• GPS and Bluethooth connectivity enabled
• Storage facility
• Overload alarm indicator
• Ultra-fast data transfer from weighing module to printer
• Easy installation and very-low maintenance
PLANT & MACHINERY
MACHINES1
Every day it tracks the machines you have like JCB, L&T, Tipper trucks, correlates it with the person who uses it including the diesel consumption, its wear & tear etc.,
DAILY TRACKER
2
SERVICE TRACKER
This feature is highly important when one wants to track the services that their machinery and also its efficacy, in terms of it’s parts, the person who did the work
3
MACHINE DETAILS
Data entered to system on all vehicles, machines operating on the plant thereby helping the system automagically send you notifications on insurance expiry etc.,
4
MACHINE OUTPUT
This particular module is for get a fair idea on the capabilities on a mining companies resources and also can measure how effective they are on their tasks.
2004 2005 2006 2007 2008 2009 2010
77%
60%
49%35
%25%20
%15%
Service Tracker AnalysisSample of the analysis of how the service tracker helps in improving the productivity of the personnel over time as well as the you can see the steady improvement of a decline in the loss due to theft or pilferage of parts.
Daily Tracker AnalysisDiagramatic representation of the Daily Tracker module where one can distinctly see the significant ability of a company to track the productivity of their Machinery over a given period of time.
20% 15%
25%
1
8%
OPERATOR (tipper)
This particular operator of a tipper’s utlization of
the machinery.
FUEL CONSUMPTIONOverall fuel consumption
reduction over a given period of time.
CTC LOSS REDUCTIONThis shows the reduction of cost to a company by keeping machinery upto date through this module.
TIME DURATIONThis measures how much service gets done on time for a given machinery over time.
0%
50%
75%
25%
100% JCB
SINGLE DRUM ROLLER
JSR L&T
HYUNDAI 220LC-4
Feb Mar Apr May Jun Jul AugJan
Machine Output Data AnalysisThis is a graphical representation that gives you a clear idea on the performance of your Machines as well as how much output each machine gives you over a period of time.
DIESEL MONITORING SYSTEM
Diesel monitoring system is designed to measure fuel consumption and monitors time in various working modes of the engine.
• Thefts/Pilferage prevention
• Measures fuel consumption
• Engine diagnostics
• Working time on a machine
• Measures tanks refuel and drains
• Real time location monitoring
INVENTORY MANAGEMENT
INVENTORY
Stock IntakeAll details pertaining to stock intake is available like Company Name, Date of purchase, Buyer, Bill #, GST, and all items pertaining to a particular bill # can be entered regardless of the volume, by simply clicking “Add Row” button.
STOCK INTAKE
Stock ExhaustSimilarly, this feature must be filled out like, who wants it, date etc., Our system is capable of using the POS scanner to simply scan the barcode as opposed to search for a ‘screw’ in the entire Inventory or memorizing complex categories. We designed it to keep it as simple and minimalistic as possible, yet super-efficient.
STOCK EXHAUST
Stock StatusConsolidated area to view your current supply status. It is possible to see which critical items such as Teeth, Jaw-Plates or Engine oil that is running short. We can help you by even notifying you when a particular spare part goes down to its bare minimum so your production does not come to stand still because you don’t have that spare part.
STOCK STATUS
External FuelMost commonly Diesel is purchased and issued to the vehicles like Tipper trucks or JCB machines. When the data entry is done properly and true to its form, this over a period of time, you can clearly monitor the usage and prevent any sort of spillage or pilferage as much as possible.
EXTERNAL FUEL
ACCOUNTSCOMPANY
Overall AccountingExhaustive representation in every single aspects of a typical mining
company
Cash SalesThe parties who are not long term buyers or not found credit worthy, or who purchase in small quantities are usually classifiied under Cash Sales Parties. They are called “Cash in Hand” parties. They are provided
with CASH VOUCHERS whose data getes stored into accounts.
Cash Sales
Credit SalesThe parties who are long term buyers and found to be credit worthy are credit buyers and they are provided with Invoices or Vouchers once every 15 days . It is obtained from our system with payment history or payments that are pending or they pay in advance with funds before making any purchases. Our system
can deduct if that were the case automatically.
CreditSales
Purchase InThis term is usually used for crushers who typically buy from 3rd party quarry and they are weighted properly for a particular material they are buying into and most of the times, this type of transaction happens as credit
payments once every month.
PurchaseIn
Sales Purchase OutThis is a 3rd party sales and most complicated of them all. The 3rd party crusher gets paid through us while the interme-diary transporter or a crusher or a vendor gets his payment from us. This is mostly credit based purchases only. Cash transactions are minimal in cases like this. Our systems can
handle such scenarios quite nimbly
PurchaseOut
ACCOUNTS MANAGEMENT MODULE
ACCOUNTS
ACCOUNTSCOMPANY
Overall AccountingExhaustive representation in every single aspects of a typical mining
company
Transport Hire ChargesAny financial transaction that happens with the drivers is stored into the system, which can be used for many purpos-es like Toll Fee or emergency purposes is captured and saved as accruals whose accounting is calculated at the end of the month when a driver gets his monthly wages
HireCharges
Monthly WagesEvery single employee regardless of their classifications get their monthly salary through our Payroll system. It calcu-lates their unpaid leave, loans, salary advance etc., and then a final amount is calculated. The beauty of our system is that, the attendance system calculates that part automati-cally which then gets into our payroll system which makes the final calculations.
MonthlyWages
Loans and other AdvancesOur Accounting system takes into account pretty much every single face of a company’s financial transactions. Most important being their Personnal who are more than likely to get a large chunk of loans or a salary advance on each month which are then deducted by the system.
Loan Advance
Vendor PurchasesAll items purchased to run the quarry or a crusher firm, typically utilizes a inventory management tools to manage their materials and most critical component of that would be Fuel Purchases (Diesel mostly). Those vendors get either paid right away or they are credit based systems. Our Accounting module can handle that quite easily.
VendorPurchases
Miscellaneous ItemsAny financial transaction that does not come under any of the above and that which are inherently not part of the business like Donations of any kind, or any other transactions are usually entered into the system and it remains as such so that every financial transaction is documented and stored accurately.
MiscItems
Labour Quarry Staff Crushers Staff Drivers Maistry
Employee DataAll employee’s or any other personnel who
work in some capacity for you and their
salary and other allowances can be easily
entered into the system, including any
salary advances which will be deducted
from their monthly wage.
Employee Wizard
In
Out
Driver Batta etc.,Any financial transaction that happens with
the drivers is stored into the system, which
can be used for many purposes like Toll Fee
or emergency purposes is captured and
saved as accruals whose accounting is calcu-
lated at the end of the month when a driver
gets his monthly salary.
HUMAN RESOURCES
Employee Contact
Emergency Contact
Personnel SecurityEmployee wizard is used to enter anyone
who wanted to join the company. They must
provide their fingerprints, original ID, and a
photograph is also taken of their face. This
helps us to track their whereabouts at any
time of the day.
Biometrics AttendanceWe have capability to use a BioMetric Face
Re cognition systems that takes care of
attendence every day and it is what is
taken into account for calculating an
employee’s monthly salary.
HR
RESPONSIVE APPLICATIONS
MOBILE
DEVICES
Complete Production Data
Sales Data at your fingertips
Total Inventory Data
Our entire ERP application is built around the concept of “respon-siveness”, wherein the application behaves the same way on all browsers and all pretty much same with all devices of all sizes be it a mobile phones or tab or laptop etc., Most importantly, the stakeholders or owners of the company get to have an intimate access with the application wherein all their data is “LIVE” any time of the day regardless of any latency.
TECHNICAL SUPPORT
SUPPORT
Chat Support
Email Help
Rating System
Hardcopy Support
Direct Support
Online Help
Phone Support
BUG FIX
Delivering Fanatic Support to our Customers 24/7
REPORTS
Product Stock Status (ton)200mm 30mm
20mm 10mm
8mm
90.34
85.83 50.57
85.33
92.39
Monthly OutStanding Statement
Credit Amount
85,760 29,554
29,285 7,855
44,567 19,720
65,790 5,989
1,58,190 22,890
Debit Amount
Sample Sales Volume Metrics
2.5 Crs
2.9 Crs
Oct Nov
2.4 Crs
Sept
2.7 Crs
Aug
26
1253%
%
%Monthly Revenue Statement
Outstanding Credit
Credit Amount Received
Cash Sales
Miscellaneous
Note: The license starts the
moment you activate the
product as will be informed to
you by the sales team.
This box contains a Software
CD and a few documentation
that is needed while installation
of the product if necessary.
This software shall be used
and intended to be used only
on the latest Windows systems
with that has the latest
updates. The software must
be installed and application
must be used only on those
systems that are free of virus,
malware, rootkits or any
scripts, software, or other bugs
that might cause damage to
your system, else, all
warranties becomes null and
void.
Not for sale or activation
outside India.
modominesquarry & crusher software solutions
Cloud-Based ERP
Software Solution
QUARRY UNIT
SOFTWARE
Protecting YOUR ProfitsEssae
Protecting YOUR Profits
Essae
Note: The license starts the
moment you activate the
product as will be informed to
you by the sales team.
This box contains a Software
CD and a few documentation
that is needed while installation
of the product if necessary.
This software shall be used
and intended to be used only
on the latest Windows systems
with that has the latest
updates. The software must
be installed and application
must be used only on those
systems that are free of virus,
malware, rootkits or any
scripts, software, or other bugs
that might cause damage to
your system, else, all
warranties becomes null and
void.
Not for sale or activation
outside India.
modominesquarry & crusher software solutions
Cloud-Based ERP
Software Solution
CRUSHER UNIT
SOFTWARE
Protecting YOUR ProfitsEssae
Protecting YOUR Profits
Essae
MD & Chief Executive OfficerSalemmines & Aggregates
Managing DirectorShri Chennai Mines
P&M SupervisorSalemmines & Aggregates
MD & Chief Executive OfficerPS BlueMetals Chennai
CRUSHER MANAGEMENTSOFTWARE
QUARRY MANAGEMENTSOFTWARE
Protecting YOUR Profits
EssaeEssae Digitronics Private Limited
An ISO 9001:2008, ISO 14001/OHSAS 18001 and ISO TS 16949:2008 certified company
Customer Care : 93431 37723 / 93432 69344
Registered Office: Plot No. 34 & 35, Bommasandra Industrial Ares, Anekal Taluk, Bangalore 560 099 Tel : +91.80.4083.4600 Fax: +91.80.4083.4683 Email: [email protected]
Corporate Office: Plot No. 13 (Old No. 246), 13th Cross, Wilson Garden, Bangalore - 560 027, India Tel : +91.80.4083.4777 Email: [email protected]
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