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Solution guide2011

BloksetHigh dependability and low voltage switchboard

Presentation 2Solution overview 10

Functional units 15

Cubicles 28

Example 38

Installation 40

Blokset performances 42

1

Contents

2Presentation Fields of applicationsRequirements and solutions

Refinery, gas, petrochemical

Mines, metallurgy, cement works

Food-processing

Requirements Continuity of supply and safety

Environment and safety Avaibility and performance

Solutions > Intelligence in the motor control and the electrical distribution.> Dependability.> Rapid restarting after an incident.> Internal arc protection.

> Specific anti-corrosion treatment on conductive parts.> Tightness ensured by IP54 guaranteed parts.

> Tightness ensured by IP54 elements.> Fault prevention by intelligent motor control centers (iMCC).

Infrastructure, tunnel, subway

Water treatment

Requirements Continuity of supply and safety

Continuity of supply and environment

Solutions > Internal arc protection.> Withdrawable solutions

> Feeders on fix or withdrawable systems.> Specific anti-corrosion treatment on conductive parts.

3Presentation Fields of applicationsFunctions

High power incomings Electrical distribution Power factor compensation

Motor control Variable speed drive

and soft starters

Intelligent solutions for fast and easy access to information from anywhere, around the clock

Information for local operation, maintenance and upgrading of your installation Information on electrical distribution, motor operation and power consumption can be accessed.

> MotorSys iPMCC solutions can integrate a dedicated human-machine interface (HMI) or communicate via a personal computer directly on the motor starters.

2

Our MotorSys iPMCC solutions help your teams optimise the energy efficiency of your assets, offering the following benefits:

bDependability, even in severe industrial environments, b Safety of personnel

and assets, maintainability and upgradability, b Lead time management

and risk as well as cost reduction throughout your installation's entire lifecycle.

Remote control and monitoring of your installationA continuous, real-time communication interface with your control and monitoring systems for energy management and process control.

> MotorSys iPMCC solutions communicate with the major industrial local area networks on the market (Ethernet TCP/IP, Profibus-DP, DeviceNet, Modbus, etc.).> With data delivered in real time, your operational and maintenance staff will have immediate access to the relevant information to control your motors and electrical distribution locally or remotely.> Warning messages can be sent automatically to a mobile phone in the event of an alarm or group of alarms.

1

Our MotorSys iPMCC solutions for continuous and critical processes were developed through our specific expertise in energy and industrial process control management. Forming the keystone of the energy efficiency of your process units, they incorporate a range of functions to supply power (intelligent Power Control Centre - iPCC), start up, control, protect and monitor your LV network electric motors and loads (intelligent Motor Control Centre - iMCC). The breadth of the range ensures that all types of continuous and critical process as well as specific requirements are covered.

1

4

Presentation Blokset solutionMotor Sys intelligent Power & Motor Control Center (iPMCC)

MotorSysTM iPMCC

solutions integrate

perfectly into your site

network infrastructure,

whatever the

communication

protocol, but also into

energy management

control systems

and process

control systems

Example of a MotorSysTM iPMCC solution integrated into a site infrastructure

Information for site engineeringWith information delivered to ensure the traceability of electrical distribution, motor operation and power consumption data, installations are constantly improved.

> MotorSys iPMCC solutions make it easy to collect all the statistics you need to develop effective plans covering the operation, maintenance, optimisation and upgrading of your installations, as well as energy efficiency.

3

3

2

5

Presentation Blokset solutionMotor Sys intelligent Power & Motor Control Center (iPMCC)

6Presentation Blokset solutionInnovation

Mw2 cubicles

Draw-in b The functional unit is operational. b Power and auxiliaries are connected.

Test b The functional unit is not operational. b Only auxiliaries are connected. b Padlocking is possible to keep the drawer in this position. b Allows the functional unit testing. b Allows maintenance on the process.

Draw out b The functional unit is not operational. b Power and auxiliaries are disconnected. b Padlocking is possible to keep the drawer in this position. b Allows maintenance on the process.

Withdrawn b The drawer can be fully extracted. b Allows quick replacement. b Allows switchboard live change. b Padlocking is possible on the fixed part.

Drawers operation is very simple. Using the indexing pushbutton, the operator can simply move the drawer in the draw-in, test, draw-out positions. Each position are mechanically marked with a mechanical indicator on the drawer sides.

Drawer positions

Distribution busbar

Installed in a partitioned compartment at the rear of the drawers area, it consists of 8 mm thick bars whose cross-section depend upon the current to be distributed in the cubicle.

The distribution busbar system can be single or double. The architecture depends on the electrical performance and on the functional unit size (full width or half width).

The distribution busbar is extremely safe: the tap-off outlets make the busbar unaccessible to operators. Tap-off outlets open and close when the functional unit moves between connected and test position.

Up to 630 A, functional units are directly connected to the vertical busbar.

In double busbar architecture, the current flow is balanced in both vertical busbars thanks to the link system.

Schneide

r Electric

patent

7Presentation Blokset solutionInnovation

Auxiliaries connection

Schneide

r Electric

patent

The innovative mechanism guarantees the auxiliary contacts to be connected: b from the test position when the drawer is drawn in, b to the test position when the drawer is drawn out.

8Presentation Blokset solutionImplementation

Reliability and flexibility> The switchboards are type tested assemblies. They have a complete electrical and mechanical inspection in factory.> The modularity of the cubicle makes the installation of a new functional unit easy.

Continuity of supply> Withdrawable feeders for quick maintenance operations.> Schneider Electric devices association guarantees the continuity of supply.

Safety of people and equipments> Internal arc protection, in compliance with the requirements of the international regulations (technical reports IEC 61641).> Continuity of supply guaranteed by limitation of harmful effects of the internal arc in the switchboard.> Quick repair of the area where the arc was confined.> Safety of people and equipment guaranteed during the occurrence of the fault.> Insulated busbars prevents flashover and propagation of the arc.

Withstand to the most demanding environments> The conductive parts treated against corrosive atmospheres (according to IEC 721-3-3 standard).> IP54 tightness for the dusty and / or damp environments.> Earthquake safety versions*.> Forced ventilation for environments with ambient temperatures exceeding 45 C or for devices with high heat loss.

* consult us for spectrum analysis

Type tested

Blokset is totally type-tested in accordance with CEI 60439-1 and 61439-2 Certified by independant labs: LOVAG, ASEFA and KEMA. As well as by a permanent control in Schneider Electric test laboratories. Type-tests carried out:o temperature-rise limit,o dielectric properties,o short-circuit withstand,o effectiveness of the protective circuit,o conformity of the clearance and creepage distances,o mechanical operation,o degree of protection.

9Available forms 2b 3b 4a 4bBusbars / fonctional units separation b b b b

Busbars / terminal blocks(1) separation for external conductors b b b b

Separation between functional units - b b b

Separation between terminal blocks(1) for external conductors - - b b

Terminal blocks separation for external conductors / functional units - - - b(1) They are integral part of the functional unit.

Presentation Blokset solutionImplementation

3 specific compliances

StandardFor all applications.

Earthquake safetyFor seismic zones up to Richter 9.

2 levels of safety against internal arc

Cubicle partitioningProtective screens (side partition + vertical busbar screen) prevent tracking of an arc in the cubicle.

Type-tested solutionAt functional unit level, the drawers are type tested against internal arc at both broken unit sides.

3 levels of service

Operation

FFF WWWShutting down only the concerned functional unit. Shutting down only the concerned functional unit, but test

of the control system possible before the resumed operation.

MaintenanceShutting down the whole switchboard. Shutting down only the concerned functional unit without

connections handlings.

EvolutionShutting down the whole switchboard. Addition of a functional unit without shutting down the

switchboard, free addition in non-equiped spare slots.

4 levels of functional unit (FU) partitioning

Service Index

IndustryInternal arc protection

10

Solution overview PCC device cubicles

y 630A

> 630A

Type of cubicle

In distribution busbar

Incomers

Feeders

Very high power

incomers/feede

rs

cubicle

Dis

trib

utio

n

D

4000/5700 A

NW40b/63b

NW40b/63b

-

D

3000/3600 A

NW40/NW32/NS3200

NW40 /NW32/ NS3200

-

High power

incomers/feede

rs

cubicle

11

D

800/3300 A

NW08-25 /NT06-16/NS630b-2500

NW08-25/NT06-16/NS630b-2500

-

High power

incomers/feede

rs

cubicleIncomer

s/feeders

cubicle

D

800/3300 A

NW08-25/NT06-16/NS630b-2500

NW08-25/NT06-16/NS630b-2500

C60/EZC100/NSX100-630/

NS100L/NS400L

DC

800/3300 A

-

-

Power factor

correction

Power factor

correction

Solution overview PCC device cubicles

12

Solution overview

Type of cubicle

In distribution busbar

Incomers

Feeders

MCC device cubicles

Ms

800/3300 A

-

b fixed mounting plates VSD y 55 kW b fixed mounting plates SS y 250 kW

Mf

800/3300 A

-

b fixed mounting plate y 250 kW

Variable speed

drive & soft

starter cubicle

Feeders cubicle

MC

C

13

Optimized for

MCC drawers

Mw2

400/2000 A

-

b drawer y 250 kW

Blokset Mw2For MCC application drawers, Mw2 is an optimized solution, robust, reliable and secure.The Mw2 satisfy the motor control needs of the most demanding processes.

Solution overview MCC device cubicles

14

Feeders Service IndexFunctional units

The switchboard must permit

The applications continuity of service is:

Making the right choice

FFFSetting, padlocking may disturb remaining part of switchgear

FFFSwitchgear shut down shall be foreseen

FFFSwitchgear extension is only possible when shut down

DDDFunctional unit shut down possible without disturbnce on the remaining parts

DDDFunctional unit shut down possible with no operation on cablesFunctional unit replacement in a short time

DDD-

WWWFunctional unit shut down possible without disturbance on the remaining parts Test position offered ith power disconnected

WWWFunctional unit shut down possible with no operation on cablesFunctional unit replacement in a short time

WWW-

OperationSetting

Padlocking

MaintenanceCheckingCleaningRepairing

EvolutionAddition

ModificationExpansion

Expected

Not required

Mandatory

p p pComposition

3rd letter: auxiliaries connection (coils, contacts, )

2nd letter: Power downstream connection

1st letter: Power upstream connection

Letters and signification

FFF Connection is fixed

DDD Connection is deconnectable

WWW Connection is withdrawable

Blokset offers several options to answer the installation needs and the service continuity required.FFF power upstream and downstream connections are fixed, auxiliaries are fixed.DDD power upstream and downstream connections are disconnectable, auxiliaries are disconnectable.WWW power upstream and downstream connections are withdrawable, auxiliaries is withdrawable.

15

Fixed on mounting plate

fixed device

Main functional units typesFunctional units

MCC drawers

Mw2 half width drawer

Mw2 full width drawer

PCC drawers

Mw2 full width drawer

Drawer

height

250

200

110

75

45

30

18.5

15

KW

2 modules

(100 mm)

4 modules

(200 mm)

6 modules

(300 mm)

8 modules

(400 mm)

10 modules

(500 mm)

12 modules

(600 mm)

Half size

Full size

Full size

Full size

Full size

Full size

Full size

Half size

MCC drawer sizes

Drawer

size

630

400

160

125

100

57

25

In (A)

2 modules

(100 mm)

4 modules

(200 mm)

6 modules

(300 mm)

8 modules

(400 mm)

Half width

Full width

Full width

Full width

Half width

C60

NG125

NSX100

NSX160

NG125

NSX100

NSX250

NSX400-630

PCC drawer sizes

device on base

16

Functional units Electrical distributionIn > 630 A

Selection of the functional unit - rated 415 V - 50 / 60 Hz - IP31 / 35 CIn (A) Icw max (kA) Max. qty of circuit breakers

per cubicleType of circuit breaker Cubicle In distribution

busbar (A)4000 < In < 5700 100 1 NW40b-63b

type D3000 < In < 3600 85 / 100

8585

111

NW40NW32NS3200

type D800 < In < 3300 85

858585

2322

NW20-25NW16NS2000 - NS2500NS1600bNS630bNT06-16

type D

3200

800 < In < 1600 8550 / 8550 / 85

42 / 85

346

4

NW08-16 NS630b - NS1600NS630b - NS1000 (horizontal position)NT06-16

type D

1600

(1) These are recommended configurations. For extended one, please consult us.

17

Functional units Electrical distributionIn y 630 A

Selection of the functional unit - rated 415 V - 50 / 60 Hz - IP31 / 35 C

Withdrawability In (A) Device Max. qty of devices

Max. modularity (1 module = 50 mm)

Cubicle

Drawer In < 63 C60 1 2 modules half width

Mw2

63 < In < 125 NG125 1 4 modules half or full width (1)16 < In < 100 NSX100 1 4 modules half or full width

125 < In < 160 NSX160 1 4 modules full width200 < In < 400 NSX 250-400 1 6 modules full width

400 < In < 630 NSX630 1 8 modules full width

Drawer 100 < In < 250 NSX100-250vertical position

1 6 modules

type D

100 < In < 250 NSX100-250horizontal position

2 8 modules

400 < In < 630 NSX400-630vertical position

1 8 modules

Plug-in 100 < In < 250 NSX100-250vertical position

4 6 modules

type D


1 3 modules


2 3 modules


1 4 modules

Fixed In < 63 C60 24 3 modules

type D

63 < In < 100 EZC100 vertical position

6 6 modules

100 < In < 250 NSX100-250 vertical position

4 6 modules

100 < In < 250 NSX100-250 horizontal position

1 3 modules


2 3 modules


1 4 modules

(1) Depending on Iq.

Selection of the functional unit - rated 690 V - 50 / 60 Hz - IP31 / 35 CWithdrawability In (A) Device Max. qty of

devicesMax. modularity (1 module = 50 mm)

Cubicle

Drawer In < 100 NS100L 1 4 modules

Mw2

100 < In < 400 NS400L 1 6 modules

Fixed In < 100 NSX160 / NS100L 1 3 modules

type D

100 < In < 250 NSX 250 1 3 modules400 < In

18

Power factor correction

U max = 415 V U max = 690 V

few polluted network

polluted network

very polluted network

few polluted network

polluted network

Varplus2 and

Varplus Box Compact

Varplus2 components and

Varplus Box Compact

Selection

Functional units

A wide selection for sensitive applications

Statistical studies determine the frequency of the solutions used, according to the applications.

Classic Comfort Harmony

Pollution rate Gh / Sn y 15 % 15% < Gh / Sn y 25% 25% < Gh / Sn y 50%

Automotive

Water treatment

Mines & Minerals

Infrastructures

Tertiary

Agri-food

very frequently

usually

occasionally

Sn: apparent power of the transformer. Gh: apparent power of harmonics-generating loads (variable speed motors, static converters, power electronics, etc.).

A source of energy savingsPower factor correction means using your transformer and your facility at maximum efficiency by reducing losses (iron, heat, etc.)

Power output by your transformer (kVA)

Cos 250 400 630 1000 1600

0.5 125 200 315 500 800

0.7 175 280 441 700 1120

0.9 225 360 567 900 1440

0.95 238 380 598 950 1520

It is however recommended that measurements be carried out on site to check that the correct solution is adopted.

19

Selection of cubicle

Rated voltage (V) Type Ventilation Power (kVAR) Qty of mounting plates

415 without self (50Hz) natural up to 192 6forced up to 516 6

without self (60Hz) natural up to 192 6forced up to 456 6

440 without self (60Hz) natural up to 182 5

forced up to 538 6


forced up t o 396 6


forced up to 398 6

without self (60Hz) natural up to 160 3

forced up to 422 6

Many configuration possibilities

b The power factor correction solution within Blokset has been designed to fit the switchgear dimensions.

b The power factor correction elements can be protected as follows: v externally, by an NSX630 circuit breaker in an adjacent cubicle, v internally, by an NSX100-250 separate circuit breaker on each mounting plate.

b The choice affects the number of mounting plates per column. Up to 6 capacitor plates can be installed.

b Capacitors elements can be protected either from internal or external part of cubicle with the Compact NSX circuit breaker range.

b The quantity of capacitor plates per cubicle depends upon electrical performance as well as ambient temperature and IP degree of protection.

Power factor correctionFunctional units

20

Solutions that integrate into your installation, simply

Our MotorSysTM iPMCC solutions integrate perfectly into your site network infrastructure, whatever the communication protocol, but also into all energy management control systems and process control systems.

Example of an Ethernet communication architecture of a MotorSysTM iPMCC solution, at a process unit level

> Given the complexity of data flows and communication network infrastructures, from instrumentation to corporate management systems, simple to integrate and scalable solutions are the natural choice.

> Based on architectures that have been pre-tested and pre-validated for an integration in the leading communication protocols used in process industry and infrastructures, our solutions help you rapidly and efficiently optimise the energy efficiency of your assets.

Innovation Bypass switch in a Daisy Chain Loop for an optimum dependability

Motor controlFunctional units

21

Overview of the MotorSysTM iPMCC solutions

We design with you the solution which meets your needs as well as your process requirements.


Short-circuit, Thermal overload, Overcurrent, Ground currentCurrent phase imbalance & phase lossCurrent phase reversalUndercurrentLong start (stall) & Jam (locked rotor)Motor temperature sensorRapid cycle lockoutLoad sheddingVoltage phase imbalance, phase loss, & phase reversalUndervoltage & Overvoltage, Underpower & Overpower, Under & Over power factor

MotorSysTM iPMCC Solutions Range iPMCC MCC

Protection

Measurements

Line currents, Ground current, Average current, Current phase imbalance, Thermal capacity level Motor temperature sensor Frequency Line-to-line voltage, Line voltage imbalance, Average voltageActive & Reactive power, Power factor, Active & Reactive power consumption

Connectivity & Communication architectures

Schneider Electric Process Control System, Energy Management and Control System, PLCs (1) Third-party Process Control System, Energy Management and Control System, PLCs (1)

Native Ethernet Modbus/TCP in Daisy Chain Loop, Star, Proxy Native Profibus-DP, Native DeviceNet, Native Modbus-SL Other protocols

interop. testedinterop. tested

Operational modes

ConsignmentStarters test position Maintenance & Upgrade liveControl at motor levelPC set-upRemote management Local HMI "Nominal current only" set-up (screwdriver)

High level functions

Custom logic at starter levelAdvanced motor starting modes Automatic restarting of motorsFast Device Replacement

Standard

Optional

(1) PLC: Programmable Logic Controller

22


Circuit breaker-contactor combination TeSys U b Advantages

v easy installation: - easy to order: 1 power base + 1 protection (control unit) - easy to install: only one device must be wired, reduced installation times - easy to set: locally via the LCD and keypad built into the control unit or remotely v continuity of service:

- total coordination between protection devices - protection functions modified by simply changing the control unit - manual or automatic reset following a thermal fault v upgradeability: modular design. Functional modules (communication and

protection) can be easily changed at any time without having to rewire the entire assembly.

b Applications v manufacturing and continuous and semi-continuous processes.

1-component motor feeder


Thermomagnetic circuit-breaker + contactor

b Advantages v very economic solutions v suitable for all types of diagrams v manual reset following a thermal fault v type 2 coordination

b Applications v manufacturing and continuous and semi-continuous processes.


Advantages b Wide choice of solutions. b Suitable for all types of diagrams. b Manual or automatic reset following a thermal fault. b 2 starting classes (10 and 20). b Type 2 coordination. b Segregation of thermal and magnetic faults.

Magnetic circuit-breaker + contactor + thermal protection b For manufacturing and continuous and semi-continuous processes.

Switch-disconnector fuse + contactor + thermal protection b For all types of machines. b For manufacturing and continuous and semi-continuous processes.

23


Withdrawability Starter Circuit breaker Power (kW) Dimensions (1) (2) Cubiclemin max

Drawer DOL Tesys U 0 to 15 2M half 2M full

Mw2

DOL Tesys U 0 to 15 4M half 4M half

Selection of the functional unit -MotorSys iMCC 1 component - rated 415 V - 50 / 60 Hz - IP31 / 35 C


Drawer DOL GV2P 0 to 15 2M half 4M half

Mw2

GV3P 18.5 to 30 4M half 4M fullReverse GV2P 0 to 15 4M half 4M full

GV3P 18.5 to 30 4M half 4M fullStar-delta GV2P 0 to 15 4M full 4M full

GV3P 18.5 to 30 6M full 6M full

Selection of the functional unit -MotorSys MCC 2 components - rated 415 V - 50 / 60Hz - IP31 / 35 C


Drawer DOL GV2L 0 to 15 2M half 4M half

Mw2

GV3L 18.5 to 30 2M full 4M fullNS80HMA 18.5 to 30 4M half 4M full

37 4M full 4M fullNSX100SMA 18.5 to 30 4M full 6M fullNSX100*MA 37 4M full 4M full

45 4M full 6M fullNSX160*MA 55 4M full 4M full

75 6M full 6M fullNSX250*MA 90 to 110 8M full 8M fullNSX400*MA 132 to 160 10M full 10M fullNSX630*MA 200 10M full 10M full

220 to 250 12M full 12M fullReverse GV2L 0 to 15 4M half 4M full

GV3L 18.5 to 30 4M half 4M fullNS80HMA 18.5 to 30 4M full 4M full

37 6M full 6M fullNSX100SMA 18.5 to 30 6M full 6M fullNSX100*MA 37 to 45 6M full 8M fullNSX160*MA 55 6M full 6M full

75 6M full 8M fullNSX250*MA 90 to 110 10M full 10M fullNSX400*MA 132 to 160 12M full 12M fullNSX630*MA 200 to 250 12M full 12M full

Star-delta GV2L 0 to 15 4M full 4M fullGV3L 18.5 to 30 6M full 6M fullNS80HMA 18.5 to 30 6M full 6M full

37 8M full 8M fullNSX100*MA 18.5 to 45 8M full 8M fullNSX160*MA 55 to 75 8M full 8M full

(1) Depending on additional equipments.(2) In number of vertical modules (1 module = 50 mm).

Selection of the functional unit -MotorSys MCC 3 components - rated 415 V - 50 / 60 Hz - IP31 / 35 C

24

Withdrawability Starter Circuit breaker or fuse Power (kW) Dimensions (1) (2) Cubiclemin max

Drawer DOL GV2L 0 to 4 2M half 2M full

Mw2

5.5 to 15 2M half 4M fullGV3L 18.5 to 30 2M full 4M fullNS80HMA 18.5 to 37 4M full 4M fullNSX100*MA 18.5 to 30 4M full 6M full

37 4M full 4M full45 4M full 6M full

NSX160*MA 55 to 75 6M full 6M fullNSX250*MA 90 to 110 8M full 8M fullNSX400*MA 132 to 160 10M full 10M fullNSX630*MA 200 10M full 10M full

220 to 250 12M full 12M fullReverse GV2L 0 to 15 4M half 4M full

GV3L 18.5 to 30 4M full 4M fullNS80HMA 18.5 to 37 6M full 6M fullNSX100*MA 18.5 to 30 6M full 6M full

37 to 45 6M full 8M fullNSX160*MA 55 to 75 6M full 8M fullNSX250*MA 90 to 110 10M full 10M fullNSX400*MA 132 to 160 12M full 12M fullNSX630*MA 200 to 250 12M full 12M full

Star-delta GV2L 0 to 15 4M full 4M fullGV3L 18.5 to 30 6M full 6M fullNS80HMA 18.5 to 37 6M full 8M fullNSX100*MA 18.5 to 45 8M full 8M fullNSX160*MA 55 to 75 8M full 8M full

Fixed DOL GV2 0.37 to 15 3M 3M

Mf

NS80 0.18 to 37 3M 3MNSX100 0.37 to 30 3M 3M

37 to 45 6M 6MNSX160 55 to 75 6M 6MNSX250 90 to 110 9M 9MNSX400 132 to 160 12M 12MNSX630 200 to 250 15M 15M

REV GV2 0.37 to 15 6M 6MNS80 0.18 to 37 6M 6MNSX100 0.37 3M 3M

0.55 to 37 6M 6MNSX160 55 to 75 9M 9MNSX250 90 to 110 12M 12MNSX400 132 to 160 16M 16MNSX630 200 to 250 16M 16M

Star-delta GV2 1.5 to 11 6M 6MNS80 1.5 to 15 6M 6M

18.5 to 37 9M 9MNSX100 3 to 11 6M 6M

15 to 37 9M 9M45 12M 12M

NSX160 55 to 75 12M 12MNSX250 90 to 110 16M 16MNSX400 132 to 160 20M 20MNSX630 200 to 250 20M 20M


Selection of the functional unit - MotorSys MCC and iMCC 3 components - rated 415 V - 50 / 60 Hz - IP31 / 35C



Drawer DOL GV2L 0 to 15 2M full 2M full

Mw2

18.5 to 22 2M full 4M fullNS100LMA 0 to 55 6M full 6M full

75 8M full 8M fullNS400LMA 90 to 250 10M full 10M full

Reverse GV2L 0 to 22 4M full 4M fullNS100LMA 0 to 1.5 6M full 6M full

2.2 to 55 8M full 8M full75 10M full 10M full

NS400LMA 90 to 250 12M full 12M fullStar-delta GV2L 0 to 15 4M full 4M full

18.5 to 22 6M full 6M fullNS100LMA 0 to 1.5 6M full 6M full

2.2 to 55 8M full 8M full75 10M full 10M full


Motor control - MotorSys MCC and iMCC 3 components - rated 690 V - 50 Hz - IP31 / 35C


Drawer DOL Tesys U 0 to 18.5 2M full 2M full

Mw2

Motor control - MotorSys MCC and iMCC 1 component - rated 690 V - 50 Hz - IP31 / 35C


Drawer DOL GV2P 0 to 22 2M full 2M full

Mw2

18.5 to 22 4M full 4M fullReverse GV2P 0 to 22 4M full 4M fullStar-delta GV2P 0 to 15 4M full 4M full

18.5 to 22 6M full 6M full

Motor control - MotorSys MCC and iMCC 2 components - rated 690 V - 50 Hz - IP31 / 35C

25


26

Variable speed drive and soft starter

Functional units

Altistart ATS 48

Altistart ATS 48

b The Altistart ATS 48 soft start - soft stop unit is a controller with 6 thyristors, which is used for the torque-controlled soft starting and stopping of three-phase squirrel cage asynchronous motors.

b The Altistart ATS 48 must be selected on the basis of 3 main criteria: v the power supply voltage range (this catalogue deals only whith the devices

connected to a 415V or 690V network), v the power and the nominal current of the motor, v the type of application and the operating cycle.

Altivar ATV 61 Altivar ATV 71

They have been designed for the following main applications:

ATV61 ATV71

ventilation,air conditioning,pumping,

hoisting,handling,packing,process machines,lifts, ...

This catalogue deals only with 415V and 690V voltage.

Altivar ATV61 and 71

From 75 kW, equipment configuration is different.

Speed drive is powered, either through a drawer located in the 70-2 adjoining cubicle (fig. 1 and 2), or through a dedicated 450 mm cubicle (fig. 3).

The speed drive cubicle can be either 650 mm (fig. 1) or 1150 mm wide (fig. 2 and 3).

Installation can be performed only in IP31 maximum.

Circuit breaker and variable speed drive combination

27

Variable speed drive and soft starter in fixed mounting plateSwitchgears Rated voltage (V) Power (kW) Circuit breaker or fuse Modularity (1 M = 50mm) CubicleATS 48

(standard application whitout bypass contactor)

415 7.5 to 15 GV2 9

Ms

7.5 to 22 Compact NS80 930 to 37 Compact NS80 1245 Compact NSX100 1855 to 75 Compact NSX160 1890 to 110 Compact NSX250 24132 to 160 Compact NSX400 24220 to 250 Compact NSX630 36

440 7.5 to 22 Compact NS80 9Compact NSX100 9

30 to 37 Compact NS80 12Compact NSX100 12

45 to 55 Compact NSX100 1875 Compact NSX160 1890 Compact NSX160 24110 Compact NSX250 24132 to 160 Compact NSX400 24220 to 250 Compact NSX630 36

690 15 to 22 GV2 1215 to 37 Compact NS100L 1245 to 75 Compact NS100L 1890 to 200 Compact NS400L 24250 Compact NS400L 36

ATV 61

(without braking resistor)

415 0.75 to 7.5 GV2 97.5 to 11 Compact NS80 915 to 18.5 Compact NS80 1222 to 37 Compact NS80 2445 to 55 Compact NSX100-160 24

440 0.75 to 11 GV2 911 Compact NS80 915 to 18.5 Compact NS80 1222 to 37 Compact NS80 2445 to 55 Compact NSX100 24

690 3 to 15 GV2 1218.5 to 22 Compact NS100L 1230 to 75 Compact NS100L 2490 Compact NS400L 24

ATV71 415 0.75 to 5.5 GV2 9

(without braking resistor)

7.5 to 11 Compact NS80 915 to 18.5 Compact NS80 1222 to 30 Compact NS80 2437 to 55 Compact NSX100-160 24

440 0.75 to 5.5 GV2 97.5 to 11 Compact NS80 915 Compact NS80 1218.5 Compact NSX100 1222 to 55 Compact NSX100-160 24

690 2.2 to 15 GV2 1218.5 to 22 Compact NS100L 1230 to 75 Compact NS100L 2490 Compact NS400L 24

Variable speed drive and soft starter

Functional units

28

Cubicles Associating cubicles and compartments

Device installation zone:

Device cubicles architecture

horizontal busbar

vertical busbar

device installation zone

Particular case of the Mw2 device cubicle:

Double vertical busbar topCubicle height 2200 mmNo. of poles 3P 3P+NModularity 30 modules 28 modules

Single vertical busbarCubicle height 2200 mmNo. of poles 3P 3P+NModularity 34 modules 32 modules

Note: 1 module = 50 mm.

Link cover double horizontal busbarDouble horizontal busbar topBottom link cover dimension 62.5 mm 162.5 mm

Link cover single horizontal busbarSingle horizontal busbar topTop link cover dimension 52.5 mm 152.5 mmSingle horizontal busbar bottomBottom link cover dimension 62.5 mm 162.5 mm

Device installation zoneSingle horizontal busbarModularity 34 modulesDouble horizontal busbarModularity 28 modules

Note: 1 module = 50 mm.

29

RC columns panoramaswitchboard depth 600 mm switchboard depth 1000 mm

device cubicle width 700 mm



Type of connection

RC: rear connectionBDC: bottom direct connection SC: side connectionTDC: top direct connection

For rear connection (RC), a solution depth 600 mm is possible for small In (y 630 A).An additional compartment depth 400 mm is added for In > 630 A.

Columns for rear connection (RC)

In case of a side connection switchboard, the depth is unique allthrough its length: 600 mm. To the right of the device cubicle, compartments (width 200, 400 or 700 mm) are added in order to give way for the cables and device connections, according to the size and the quantity of cables to be connected.Due to the position of the horizontal busbar, device connection can be made indifferently from the top or from the bottom of the switchboard.

Columns for side connection (SC)

SC columns panorama (switchboard depth: 600 mm)column width 900 / 1100 mm column width 900 mm

A / C 600

700

A / C 600

700

V

200

A / C 600

1200

A 600

700

C 400

A 600

700

C 400

V

200

A 600

1200

C 400

A 600

700

C

200 / 400

A 600

700

C

200 / 400

V

200

A device cubicle

C cable compartment

V vertical busbar compartment

A device cubicle

C cable compartment

V vertical busbar compartment

Cubicles Associating cubicles and compartments

30

Horizontal busbarSelection tableAllowable intensity at 35 C IP31 (A) Icw max. Qty of barsHorizontal busbar (kA) 100 x 5 mm 125 x 5 mmSingle busbars1500A 50 1from 1500 to 2550 50 / 85 2from 2550 to 3250 50 / 85 3from 3250 to 3800 50 / 85 4from 3800 to 4100 50 / 85 5Double busbarsfrom 4100 to 6000 100 2 x 4from 6000 to 6600 100 2 x 5

Cubicles Presentation

CubicleThe Blokset switchboards consist of a framework and busbar assembly designed to combine in the same cubicle functional units of varying technologies, grouping both distribution and motor control applications.

A complete range of configurations to satisfy the requirements of each site: b cubicles available in 1 height, 8 widths and 3 depths, to allow integration in all

environments and ensure optimum installation modularity, b switchboard supplied by busbar trunking and / or cables, b front or rear, top and / or bottom connections, b choice of functional unit output partitioning: v incomers: forms 3b, 4b, v feeders: forms 2b, 3b, 4a, 4b.

BusbarsBusbar coatingBusbar coating none silver tin nickel epoxyhorizontal busbar b b b bvertical busbar D b b b bvertical busbar Mw2 b b bprotection against ... corrosive

environmentcorrosive environment

internal arc

31

Cubicles Type D For NW40b-63 devices

Functional unit

DimensionsType of distribution Type of connection Qty of cubicle

1 incomer or 1 distribution feeder b direct connection from the bottom b front or rear connection

1

2 incomers + 1 coupling b direct connection from the bottom b front or rear connection

3

1 source changeover b direct connection from the bottom b front or rear connection

2

Busbar for type D cubicle

b very high power, b dedicated to NW40b-63 devices, b height-reduced busbar.

Allowable intensity at 35 C IP31 (A) Icw max. Qty of barsHorizontal busbar (kA) 100 x 5 mm6000 100 2 x 46600 100 2 x 5

32

Cubicles Type D For NW32-40 and NS3200 devices

Functional unit

Dimensions


b high power, b dedicated to NW and NS devices, b height-reduced busbar.

Type of distribution Circuit breaker Type of connection Qty of cubicle1 incomer or 1 distribution feeder

Masterpact NW32-40Compact NS3200

b direct connection from the top b direct connection from the bottom b front or rear connection

1

2 incomers + 1 coupling Masterpact NW32-40Compact NS3200


3

1 source changeover Masterpact NW32-40Compact NS3200


2

Allowable intensity at 35 C IP31 (A) Icw max. Qty of barsHorizontal busbar (kA) 125 x 5 mm3250 50 / 85 / 100 34100 50 / 85 / 100 5

33

Cubicles Type D For NW08-25, NT06-16 and NS630b-2500 devices

Functional unit

Dimensions


b high power, b dedicated to NW08-25, NT06-16, NS630b-2500 devices, b full height busbar.

Type of distribution Circuit breaker Type of connection Qty of cubicleIncomer or distribution feeder

Masterpact NW08-25 (2 or 3) b direct connection from the top b direct connection from the bottom b front or rear connection

1

Masterpact NT06-16 (3 or 4)Compact NS630b-2500 (3 or 4)

b direct connection from the top b direct connection from the bottom b rear connection

1

2 incomers + 1 coupling Masterpact NW08-25 (2 or 3) b direct connection from the top b direct connection from the bottom b front or rear connection

2



2

1 source changeover Masterpact NW08-25 (2 or 3) b direct connection from the top b direct connection from the bottom b front or rear connection

1



1

Allowable intensity at 35 C IP31 (A) Icw max. Qty of barsHorizontal busbar (kA) 100 x 5 mm 125 x 5 mmSingle busbars1500 50 12550 50 / 85 23250 50 / 85 33800 50 / 85 44100 50 / 85 5Double busbars6000 50 / 85 2 x 46600 50 / 85 2 x 5

34

Cubicles Type D For C60, EZC100 and NSX100-630 devices

Functional unit

Dimensions


b small power, b dedicated to C60, EZC100, NSX100-630 devices, b full height busbar.

Type of functional unit Rating (A) No. of pole Type of connectionFixed < 63 3P / 4P b front connection

63 to 100 3P / 4P b front connectionFixed 100 to 630 3P / 4P b front connection

b rear connectionPlug-in 100 to 630 3P / 4P b front connection

b rear connectionWithdrawable 100 to 630 3P / 4P b front connection

b rear connection

Allowable intensity at 35 C IP31 (A) Icw max. Qty of barsHorizontal busbar (kA) 100 x 5 mm 125 x 5 mmSingle busbars1500 50 12550 50 / 85 23250 50 / 85 33800 50 / 85 44100 50 / 85 5Double busbars6000 50 / 85 2 x 46600 50 / 85 2 x 5

Dimensions

Vertical Mw2 busbar

b designed for MCC functional units in drawer, b full height busbar.

Rated current In (A)IP31 / 35C

No. of bars / phase Icw max (kA)

Single vertical busbars

400 1 x 20 x 8 25

630 1 x 30 x 8 37.5

1000 1 x 50 x 8 60

Double vertical busbars

800 2 x 20 x 8 50

1250 2 x 30 x 8 75

2000 2 x 50 x 8 85

35

Cubicles Mw2

Functional unit

All functional unitsType of functional unit Type of connectionDrawer b side connection from the front

b rear connection

36

Cubicles Mf

Functional unitBusbar for Mf cubicle

b designed for MCC fixed functional units, b full height busbar.

DimensionsAll functional unitsType of functional unit Type of connectionFixed in functional unit b side connection from the front

b rear connection

The dimensions of the functional units are in the MCC choice pages, page 23.

Rated current In (A)IP31 / 35C

Icw max. Qty of bars

Horizontal busbar (kA) 100 x 5 mm 125 x 5 mmSingle busbars1500 50 12550 50 / 85 23250 50 / 85 33800 50 / 85 44100 50 / 85 5Double busbars6000 50 / 85 2 x 46600 50 / 85 2 x 5

1415 V - 3P+T - 70 kA - 3200 A

35 kW

5,5 kW

1,5 kW

15 kW

1,5 kW

35 kW

100 kW

150 kW

1,5 kW

1,5 kW

15 kW

45 kW

100 kVAR

1,5 kW

1,5 kW

1,5 kW

250 A

250 A

100 A

100 A

100 A

1250 A

1250 A

3200 A

3200 A

800 A

G35 kW

35 kW

38

Example Example of configuration

Customers needs

single-wire diagramm of the installation

Main characteristics of the switchboardReference standards IEC 61439-2Rated insulation voltage 1000 VRated operation voltage 380 / 415 VVertical busbar rating 3200 ARated short-circuit current 70 kARated peak current 154 kARated frequency 50 / 60 HzBusbar number of phases 3

material copperinsulation air

Form 3bDegree of pollution external IP 31

internal IP 20Rated auxiliary circuit voltage 230 VEnergy compensation 100 kVARCable entry top / bottomAccess front / rearTemperature 35 CAltitude 2000 mPanelling colour RAL 9002

415 V - 3P+T - 70 kA - 3200 A

35 kW

5,5 kW

1,5 kW

15 kW

1,5 kW

35 kW

100 kW

150 kW

1,5 kW

1,5 kW

15 kW

45 kW

100 kVAR

1,5 kW

1,5 kW

1,5 kW

250 A

250 A

100 A

100 A

100 A

1250 A

1250 A

3200 A

3200 A

800 A

G35 kW

35 kW

23

39

Example

Determine the functional unitsaccording to the following parameters:

b In current, b voltage, b short-circuit current, b number of pole b type and technology of the functional units.

Deduce the number and the type of necessary cubicles

Example of configuration

Type of functional units M

C

MC

MC

MC

MC

MC

MC

MC

MC

MC

ED

ED

ED

ED

INC

C INC

ED

INC

PC

C

PC

CM

C

MC

MC

MC

MC

VV

D

VV

D

EC

Technology

draw

er

draw

er

draw

er

draw

er

draw

er

draw

er

draw

er

draw

er

draw

er

draw

er

fixed

fixed

fixed

chas

sis

chas

sis

chas

sis

chas

sis

chas

sis

chas

sis

draw

er

draw

erdr

awer

draw

er

draw

er

draw

er

draw

er

fixed

fixed

fixed

No. of vertical modules (1 module = 50 mm) 4 2 2.

5

4 8 10 2.5

2.5

2.5

2 3 3 3 12 12 12 4 4 4 4 2 2.5

2 12 24 20 x

5.5

kVA

R

Cubicles, rear connection with around 10 % of reserve

34 modules = 1 cubicle Mw2 1 cubicletype D2 cubicles type D

1 cubicletype D

1 cubicle

type D 22 modules

= 1 cubicle Mw2

1 cub

icle

type

Ms

1 cub

icle

type

Dc

To determine the dimensions of each functional unit, see the selection table.INC: high power circuit-breaker incoming.C: coupling.EC: Power factor compensation.ED: electrical distribution.MC: motor control.VVD = Variable speed drive and soft starter.

40

Ground fastening

b class 8.8 screws: M10 TH screws + washers (external 25 mm, thickness 3 mm) + CS contact washers 10 mm.

Cubicle installationFixing points

Installation

b Mw2 front connection. b Mw2 rear connection.

122,5 355180697,5

350

625

550

25 25687,5 737,5

b Section width 700

b Section width 1100 (700 + 400)

b Section width 1100 (200 + 700 + 200)

b Section width 1300 (200 + 700 + 400)

322,5125 25

A

455 197,5

122,5 25

A

455 205195

b Section width 900 (200 + 700)

b Section width 1200

122,5 25

A

955

322,5125 25

A

455

125 25

A

455 195 205322,5

A: 350 mm for a depth of 400 mm 550 mm for a depth of 600 mm 950 mm for a depth of 1000 mm

455122,5 25

A

Side connection Rear connection b Section width 800 b Section width 900 b Section width 1000 b Section width 600

687,5 180697,5

800 900 1000

737,5

550

25

122,5 355

600

350

1000

625

600

25

687,5 180697,5

800 900 1000

737,5

550

25

122,5 355

600

350

1000

625

600

25

(mm)

(mm)

(mm)

41

Minimum distances around switchboard

b Provide a minimum space of 500 mm above the switchboard for connection by cables or for fishplating the horizontal busbar.

Clearance above the switchboard. Rear connection. Front connection.

Cubicle installationSwitchboard positionning

Installation

42

Futher technical informationBlokset performances

General dataStandard environment

reference standards IEC 60439-1 / IEC 61439-2IEC 60529

climatic resistance damp heat withstand IEC 60068-2-30dry heat withstand IEC 60068-2-2low temperature withstand IEC 60068-21salt spray withstand IEC 60068-2-11

installation indoorearthquake withstand IEC68-3-3 and UBC / CBC

HN20E53environment (CEM) type 2

Mechanical datacable entry top / bottomaccess front / reardegree of protection (IP) 20 / 31 / 42 / 54form 2b / 3b / 4a / 4bwithdrawability FFF / WWWdimensions (mm) height 2200

width 600 / 700 / 800 / 9001000 / 1100 / 1200 / 1300

depth 400 / 600 / 1000installation modularity in a cubicle

height 2200 mm 40 modules of 50 mm

panel coating epoxy / polyester powderpolymerised, > 50

panelling colour RAL 9002 / 7016

Electrical datarated insulation voltage (Ui) 1000 Vrated operational voltage (Ue) 415 / 690 V CArated frequency (F) 50 / 60 Hzrated impact withstand voltage (Uimp) 12 kVrated auxiliary circuit voltage 230 V AC max.surge category IVdegree of pollution 3rated current (In) 6300 Avertical busbar rating 3200 Ahorizontal busbar short-term rated current (Icw) 1s 50 / 85 / 100 kA rmsvertical busbar short-term rated current (Icw) 1s 50 / 85 kA rmsrated conditional short-circuit current (lcc) up to 100 kAinternal arcing protection according to IEC 61641 85 kA eff 0.3 searthing diagram TT-IT-TNS-TNCcurrent limit of power incoming and outgoing feeders up to 5650 Apower limit of motor control feeders up to 250 kW 415 / 690 V

03-2011

Schneider Electric Industries SAS35 rue Joseph MonierCS 30323F-92506 Rueil Malmaison Cedex

RCS Nanterre B 954 503 439Capital social 896 313 776 www.schneider-electric.com

As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this document.

Design: Schneider ElectricPhotos: Schneider ElectricEdition: Altavia ConnexionPrinting: A

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ESBED297701EN

PresentationSolution overviewFunctional unitsCubiclesExampleInstallationBlokset performances

Esbed297701en (Web)

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