ES13-10-0007_0R0S

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  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 1/22

    1 Upper Electric Parts (No.1)

    B/H Upper Limit L/S

    DETAIL

    Boom FootIntermediate Harness

    Spotter SOL

    Boom BackStopper L/S

    Lower HYD.Power Source

    To Revolving Frame

    To Revolving Frame

    To Low Gantry

    Enging Harness

    Fix with enging herness in left platform.Note :

    CR Potentio(Angle Detector)

    3RW

    13R

    W2

    3RW

    3

    4P

    3RW

    FUSE BOX

    Terminal Box CR

    HYD. Tagline SOL

    GANTRY CYL LINE SOL

    Hammer HYD. OilThermo Sensor

    (Earth)Bus Bar

    FRO

    NT D

    RUM

    LOW

    ERIN

    G P

    .S

    L.H

    TR

    ACTI

    ON

    FORW

    ARD

    P.S

    R.H

    TR

    ACTI

    ON

    BACK

    WAR

    D P.

    S

    REA

    R D

    RUM

    HO

    ISTI

    NG P

    .S

    MUL

    TI C

    ONT

    ROL

    VALV

    E

    3rd/4th DRUMLOWERING P.S

    B/H DRUMLOWERING P.S

    MULTI CONTROL VALVE

    MULTI CONTROL VALVE

    3rd/4th DRUMHOISTING P.S

    B/H DRUMHOISTING P.S

    VALVE;MULTI CONTROL

    Swing Alarm

    CTWT RiggingRemoteControl Box

    CTWT RiggingEmergency SW

    PIN(

    L.H.)R

    EMOV

    ESO

    L

    CTW

    T FI

    X PI

    N CY

    L

    PIN(

    R.H.)R

    EMOV

    ESO

    L

    PIN(

    L.H.)IN

    SERT

    SOL

    PIN(

    R.H.)IN

    SERT

    SOL

    CTW

    T FI

    X PI

    N CY

    L

    Emergency Stop SW

    Oil Cooler Thermo SW

    VALVE & FILTER

    Brake Boost Hold SOL

    CONNECTOR

    2P845,847

    (619,E5)

    (4P)

    (12P)

    -

    2PF8e,844dF8f,824 3P

    -

    583a

    ,E4

    4

    585a

    ,E4

    558

    6a,E4

    358

    4a,E4

    2

    2P

    2P2P3P 3P

    2P

    4P

    2P

    4P

    (625,626)

    4TH DRUM

    B/M HOISTDRUM

    B/H DRUM

    3RD. DRUM

    FRONT DRUM

    L.H TRAVEL

    2P2P2P 2P

    (331)

    587b,E522P2P

    587c,E36

    (8P)

    Clamp SOL(4P)

    14P

    (612b)

    F8d,

    822

    F8o,

    844b

    F8b,

    823

    F8h,

    844e

    -

    -

    -

    CN7

    CN6

    CN5

    CN4

    CN3

    CN2

    CN1

    F8c,826

    F8g,828

    F8w,825

    F8a,827

    625,E28

    Control Pilot P.S

    AV3R3AV3R2AV3R116P16P

    16P3 P

    (614)Drum IndicatorPC Power Supply

    (706,E16)

    (F7,810)

    (F8q,616)

    To Low Gantry

    3P

    2PF8p,844c

    F8k,821

    L.H TRACTIONBACKWARD P.S

    FRONT DRUMHOISTING P.S

    MULTI CONTROL VALVE

    -

    -

    4th DRUM LOWERINGSTOP SOLB/H DRUM LOWERINGSTOP SOL

    VALVEMULTI CONTROL VALVEREAR DRUM LOWERINGSTOP SOL

    REAR DRUM HOISTINGSTOP SOL

    VALVEMULTI CONTROL VALVE

    B/H DRUM HOISTINGSTOP SOL

    4th DRUM HOISTINGSTOP SOL

    3rd DRUM LOWERINGSTOP SOLB/H DRUM LOWERINGSTOP SOL

    VALVEMULTI CONTROL VALVEFRONT DRUM LOWERINGSTOP SOL

    B/H DRUM HOISTINGSTOP SOL

    3rd DRUM HOISTINGSTOP SOL

    FRONT DRUM HOISTINGSTOP SOL

    VALVE;MULTI CONTROL869,E38

    2P

    2P859,E46

    2P858b,E37

    2P851,E35

    2P667,E51

    2P857c,E50

    2P

    2P

    878,E39668,E49858c,E47

    2P

    2P

    2P

    2P857b,E14

    657,E47

    853,E15

    OIL COOLER FAN STOP SOL

    2P615,E13

    REAR DRUMLOWERING P.S

    R.H TRACTIONFORWARD P.S

    E ~

    G ~

    P

    IW Y

    Q

    HGFE

    N

    F ~

    Y ~

    H ~

    D ~

    I ~

    C ~

    J ~

    B ~

    A

    O

    KJ

    CBA ~MXK ~

    DR.H TRAVEL

    REAR DRUM

    CER2882Z-E 3

    Refer to CER2883

    Drum Indicator

    Refer to CER2883

    Refer to CER2883

    Refer to CER2883 Refer to CER2883

    Refer to CER2883

    R.H. SWING DETECTION(F5c, 617c)

    Refer to CER2883

    Wire HarnessR.H. P, F Back

    Wire HarnessIntermediate

    WIRE HARNESSCAB INNER

    L.H. SWING DETECTION(F5b, 617b)

    R.H

    TR

    AVEL

    FORW

    ARD

    B/M

    HO

    IST

    DRUM

    LOW

    ERIN

    G

    REA

    R D

    RUM

    LOW

    ERIN

    G4T

    H D

    RUM

    LOW

    ERIN

    G

    4TH

    DR

    UMH

    OIS

    TING

    REA

    R D

    RUM

    HO

    ISTI

    NGR

    .H T

    RAV

    ELBA

    CKW

    ARD

    B/H

    DRUM

    HO

    ISTI

    NG

    B/H

    DRUM

    HO

    ISTI

    NG

    L.H

    TR

    AVEL

    BACK

    WAR

    D

    FRO

    NT D

    RUM

    HO

    ISTI

    NG

    3RD

    . DR

    UMH

    OIS

    TING

    a3a4 a2 a1

    a3a4 a2 a1

    b1 b2 b3

    b4

    b1 b2 b3

    b4

    FRO

    NT D

    RUM

    LOW

    ERIN

    G3R

    D. D

    RUM

    LOW

    ERIN

    GB/

    H DR

    UMLO

    WER

    ING

    L.H

    TR

    AVEL

    FORW

    ARD

    BUS BAR

    L

    1

    5

    5

    1

    2

    3

    4

    2

    L ~

    a

    a

    a

    bbb

    b

    aa

    b

    b

    a

    a a a a a a

    a

    a a

    a

    aa

    a

    a

    c c

    c

    cc

    cc

    c

    c

    b

    c

    c

    c

    c

    c

    b

    a

    a

    a

    b x2

    b x2

    b x2b x4

    b x2

    a aa

    a

    a a a

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 2/22

    Upper Electric Parts (No.2)

    HARNESS BAND

    The wiring of SOLNote:

    PressureSwitch

    Control Pilot P.S.(F8j,847)

    main SOL wiringClamp details of

    B/HB/H

    4th3rd

    REAR

    FRONTR.H. TRACTIONL.H. TRACTION

    Front Drum Lock

    4th Drum Brake SOL

    4th Drum Clutch SOL

    L.H.Traction Forward P.S

    Front Drum Lowering P.S

    R.H.Traction Forward P.S

    Rear Drum Lowering P.S

    3rd/4th Drum Lowering P.S

    B/H Drum Lowering P.S

    R.H.Traction Backward P.S

    Rear Drum Hoisting P.S

    L.H.Traction Backward P.S

    Front Drum Hoisting P.S

    3rd/4th Drum Hoisting P.S

    B/H Drum Hoisting P.S

    Drum Indicator

    Drum Indicator Drum Indicator

    CTWT CYL. Connect Detectionon L/S

    Rear Drum CounterFront Drum Counter

    Rear Drum CounterFront Drum Counter

    Rear Drum Lock Front Drum Lock

    4th

    DRUM

    CLU

    TCH

    SOL

    4th

    DRUM

    BRA

    KE S

    OLVA

    LVE

    & FI

    LTER

    (SID

    E)

    FRONT DRUM CLUTCH SOLREAR DRUM BRAKE SOL

    FRONT DRUM BRAKE SOL

    REAR DRUM CLUTCH SOL-

    SWING BRAKE SOLB/H BREAKE SOLREMOTE CONTROL P.P. Cut Off SOL

    VALVE & FILTER (LOWER) VALVE & FILTER (UPPER)

    Rear Drum Lock

    4th Drum LockLO

    WER

    HYD

    POW

    ER S

    OURC

    E SO

    L2P 2P 2P 2P 2P

    2P 2P 2P 2P 2P

    520,

    E53

    537,

    E29

    552a

    ,E6

    543a

    ,E7

    563,

    E10

    621,

    E853

    6,E2

    455

    1a,E

    154

    2a,E

    556

    2,E9

    GAN

    TRY

    CYL

    RET

    RAC

    T SO

    LC

    TWT

    CYL

    (L.H

    .)RET

    RACT

    SOL

    CTW

    T C

    YL(R

    .H.)R

    ETRA

    CT S

    OLB

    ASE

    BO

    OM

    CYL

    RET

    RAC

    T SO

    LH

    AM

    ME

    R/S

    POTT

    ER P

    OW

    ER S

    OU

    RC

    E SO

    L

    Swing Alarm

    (F4d,532)(531,532)

    2P2P

    2P

    2P2P2P

    2P

    2P2P

    860,E23

    862,E20859,E22864,E21

    868,E26880,E25

    612,E27

    866,

    E18

    861,

    E17

    (F4b,603~605,E2)

    (613)

    (922d, 925)(922c, 924)

    (922e,926) (922b, 923)

    (F4b,603~605,E2) (F4c,600~602,E4)

    (F8g,828:4P)

    (F8c,826:2P)

    (F8d,822:3P)

    (F8o,844b:2P)

    (F8b,823:3P)

    (F8p,844c:2P)

    (F8k,821:3P)

    (F8w,825:2P)

    (866,E18)

    (861,E17)

    (F8a,827:4P)

    (F8h,844e:2P)

    (F8f,824:3P)

    (F8e,844d:2P)

    V

    U

    (F4c,609~611,E3)

    M ~T ~

    X ~

    CONTROL PilotPressure Cut Off SOL

    Swing Brake SOL

    B/H Brake SOL(868,E26)

    (612,E27)

    Remote Control P.P. Cut Off SOL

    Rear Drum Brake SOL

    Front Drum Clutch SOL

    Front Drum Brake SOL

    Rear Drum Clutch SOL (880,E25)

    (864,E21)

    (859,E22)

    (862,E20)

    (860,E23)

    PART DETAILS

    P ~

    PART

    FRONT DRUM MOTORFRONT DRUM MOTOR SOL

    REAR DRUM MOTOR SOLREAR DRUM MOTOR Fuel SensorFuel Feed Pump

    2P2P745,755

    752,753(F51,E11) (351,E4)

    TS

    N ~R

    O ~ R ~ W ~

    V ~U ~

    Q ~

    CER2883Z-E

    13

    b

    bb

    a

    a

    a

    a

    ba a a

    c

    cc c c c

    c c c c

    a

    a

    b

    c

    b x5

    b x5

    BASE

    BO

    OM

    CYL

    EXT

    END

    SOL

    CTW

    T CY

    L(R.H

    .)EXT

    END

    SOL

    CTW

    T CY

    L(L.H

    .)EXT

    END

    SOL

    GAN

    TRY

    CYL

    EXTE

    ND S

    OL

    a

    a

    a

    bb

    a

    b x4

    b x2

    b x3

    2

    b DETAILa DETAIL

    c DETAILRefer to CER2882

    Refer to CER2882

    Refer to CER2882Refer to CER2882

    Refer to CER2882

    Refer to CER2882

    Refer to CER2882

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 3/22

    1.1 Wire Harness; Intermediate (1) 1.2 Wire Harness; Boom Foot Intermadiate (2)

    #5 621a,621b+621c

    258

    621c

    258

    #5 (621)

    E:0.85B

    #4

    F8d

    619

    LIMIT L/SB/H UPPER

    1.Wire size is AVS 0.5sq unless otherwise specified.

    5.Choose tube;spiral lap&corrugate-tube of inside diameter that is the same as diameter of gathering wires.

    otherwise specified.2.Wire color is chosen according to CDR1703Z-A unless3.Mark wire number at each wire end.

    of connector.4.This drawing shows the wire number from join side

    2BE3M6

    949

    345

    948

    E6

    E5619

    E :2BF :2R

    F8:0.85R

    401:0.85Y

    +12

    626

    F8b

    F8c

    621a

    E3F4

    bF5

    1

    CN8

    105:0.85Y132:0.85Y

    E6 : 0.85B401 : 0.85Y

    344

    348

    401

    245c

    627b

    347

    321

    947

    107

    310

    346

    246

    103a

    247

    730

    652

    105

    132

    653

    248

    245b

    656

    651

    261B

    260B

    655

    226

    654

    896

    810

    600

    555

    556

    601

    602

    895

    894

    558

    613

    F7 F5d

    750

    751

    623

    624

    759

    758

    757

    756

    930

    931

    627c

    703

    614

    FUSE BOX(CAB)

    +12F8

    a2RF4

    aAV3R2

    AV3R3

    AV3R1

    (CAB INSIDE)BUS BAR (EARTH)AV5B M8

    POWER SOURCELOWER HYD.

    F7801

    E2656 654 652

    651653655

    624

    623

    F5a

    613

    617a

    931

    614

    930

    401

    894

    895

    896

    756

    757

    758

    759

    626

    627a

    751

    750

    703

    345

    344

    321

    310

    730

    348

    347

    346

    132

    107

    103b

    105

    949

    103c

    947

    948

    261B

    226

    260B

    248

    247

    246

    245a

    *2 (E)

    F 4 : 0.85RE : 0.85B

    #3

    621b

    F4cE4600601602

    132:0.85Y

    VCTF 0.75X2C623,624

    2B

    105:0.85Y

    E1

    AV5B

    M6M6

    2RF5

    1

    F8a,F8b+F8c+F8d#1#2

    AV3R2

    AV3R3

    AV3R1

    #9#8#7#6

    6.The wire number (623,624)use to cable;cabtyre A .

    FRONT DRUM LOCK

    E1,E2+E4+E5+E6F4a,F4b+F4c103a,103b+103c

    627a,627b+627c

    F5a+F5d,F5b+F5c617a,617b+617c245a,245b+245c

    F8a:2R others:0.85RE1:2B E5:0.5B others:0.85BF4a, F4b:2R F4c:0.85R

    WIRING METHOD REMARKSTABLE A

    HAR

    NES

    S W

    IRE

    CAB

    INNE

    R

    HAR

    NES

    S W

    IRE

    R.H

    . PLA

    TFO

    RM

    HAR

    NES

    S W

    IRE

    UNDE

    R CA

    B

    #3 (F4)

    #1 (F8)

    NOTES

    BUS BAR(R.H. PLATFORM) SPOTTER SOL.

    556555

    558

    CLAMP SOL.

    HYD.TAGLINESOL.

    617b617c F5bF5c

    SWING DETECTION PSW

    ALL:2R

    L.H

    . PLA

    TFO

    RM(C

    ONNE

    CTOR

    CLA

    MP)

    #4 (103)

    #7 (6

    17)

    #6 (F

    5)

    #8 (245) #9 (627)

    CN7

    CN6

    CN5

    VCTF 0.75X2C623,624

    ALL:2R

    A

    7.Accord to electric working standard "M-ZZZ-0200" unless otherwise specified.

    CER2877X-D 4

    1347

    811

    1012

    1211108

    7431

    450

    940

    451

    795

    709

    716

    E72

    540

    377

    2F7

    AVS0

    .5

    121110987654321

    E1294011772104519450840377956709571647253

    F721

    VCTF0.5X12C

    Boom Foot Intermediate

    Connector

    A

    B

    B~

    A~

    Wire Number

    1.This drawing shows the wire number from join side of connector.

    2.A assembly in accordance with WORK- STANDARD "M-ZZZ-0200". 3.Mark each end of wires with wire number.

    (CDR1939X-B )CDR2054

    10

    NOTES

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 4/22

    NOTE 8

    AVS0.5

    34

    21

    553b

    F 4:0.85R

    E:0.85BF 4:0.85R

    *6(844)*5(E) *15(587)

    553a

    F4e

    E12 58

    7d58

    6b58

    5b

    551b

    552b

    542b

    543b

    583b

    584b

    F 4:0.85R

    *14(858)

    844c

    844b

    844e844d

    625

    *8(F4) *16(857)

    (CAB BACK SIDE)BUS BAR (EARTH)

    E33

    E41

    E31

    E30

    E40

    E34

    E32

    EMERGENCY SW.CTWT RIGGING

    *20(543)*19(542)*29(553) *18(552)*17(551)

    *24(586)

    *22(584)

    *23(585)

    *21(583)

    F4f

    583c

    551c

    552c

    584c

    542c

    543c

    585c

    587e

    586c

    754

    621c

    F8v

    *13(F7)

    *10(F7)*9(F7) *12(E)*11(E)

    *3 (E) *4 (E)

    THRMO SW.OIL COOLER

    F8q 616

    SHORT CIRCUIT CONNECTOR

    M6 M6 M6 M6

    531

    532

    532

    F4d

    878

    DETECTION L/SCTWT CYL.CONNECT

    621d

    613

    587c

    331

    587b

    668

    616

    E51

    667

    E49

    668

    605

    563b

    603

    331

    844a

    517a

    562b

    604

    925

    611

    609

    536b

    926

    610

    922a

    537b

    CN4

    828

    827

    826

    825

    753

    752

    824

    587a

    822

    821

    755

    706

    880

    615

    520b

    F7A

    843

    816

    F7B

    612

    861

    823

    845

    924

    923

    667

    351

    531

    859

    860

    853

    857a

    858a

    657

    868

    869

    659

    851

    866

    864

    862

    626

    F8m

    F8n

    614

    M4

    861

    E17

    E18

    866

    E28

    612

    E25

    880

    E27

    868

    E26

    PILOT P.S.CONTROL

    E50

    857c

    E35

    851

    827

    F8a

    F8p

    F8k

    821

    F8o

    F8d

    822

    F8w

    825

    E39

    878

    E48

    858c

    F8h

    F8b

    823

    F8g

    828 P.S.

    LOWERINGB/H DRUM

    853

    E15

    657

    E47

    E14

    857b

    F8e

    F8f

    824

    F8c

    826

    E38

    869

    659

    858b

    E46

    E42 E43

    E44

    E45

    584a

    583a

    586a

    585a

    E655

    2a

    E9

    E10

    563a

    922e 926922d 925

    922b923922c924

    E52E36

    F 4:0.85R 610

    E3 611

    609

    F4c

    F8j

    847

    706

    E16

    536a

    E24

    WHITERED

    GREENBLACK

    754

    STOP SW.EMERGENCY 6

    2662

    5

    (907)*7

    2

    3

    1

    4

    321

    4

    F7A

    F7B

    816843

    BOOM BACK STOPPER L/S

    REAR DRUM COUNTER

    FRONT DRUM COUNTER

    621a

    542a

    551a

    E8E1

    E5

    E53

    E7E2

    954

    3a

    845

    613

    E :2

    B92

    2a:0

    .85Y

    F 4:0.85R

    F 8:

    0.85

    RF

    4:2R

    F51:

    2R

    755

    847

    E11 F5

    1F4

    a

    REAR DRUM LOCK604

    E2 F4b605 603

    MOTOR SOL.REAR DRUM

    753

    752

    E22

    859

    E :2

    BF5

    1:2R

    E4

    351

    E11

    M5

    M4

    F51

    E23

    E20

    E21

    860

    862

    864

    537a

    520a

    562a

    E13

    615

    614

    *1(E)

    *2(E)

    CER2878X-E

    6. Choose corrugate-tube of inside diameter that is the same as diameter of gathering wires.

    5. The arrangement of the wiring number of the pole connector is viewed from the arrow mark.

    4. Use plugs to waterproof connectors of drum counter,hammer,4th drum relation.

    2. Wire size is AVS 0.5sq.1. Mark each end of wires with wire number.Notes

    8. Connector of part "A" waterproofing by silicone filling.

    PlugHarnnes side

    VCTF 0.75X4C

    Note 4

    Note 4

    Note 8*31(563)*28(537)*26(520)*30(562)*27(536)A

    E37

    CN3

    816,F7BF7A,843,

    VCTF 0.75x4C

    CN2

    CN1

    INN

    ER

    REMOTE CONTROL P.P.CUT

    517h

    517g

    563c

    621b

    DRUM INDICATORAMP. POWER SOURCE

    DIODE

    DIODE

    517c

    517d

    517e

    517f

    517b

    520c

    536c

    537c

    553c

    562c

    6

    3. Wire color is chosen by CDR1703Z-A, except for instructed one.

    7.Accord to electric working standard "M-ZZZ-0200" unless otherwise specified.

    1.3 Wire Harness; R.H. Platform (3)

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 5/22

    1.5 Wire Harness (5)

    553b

    553a F4bEb

    587 586 585

    551552542

    543583584

    F4aEa

    F8a

    616b

    553c

    552542 551 553d583584

    587 586 585543

    F4c

    537a

    536a

    F4d

    537b

    536b

    621b

    621a

    F11

    520a

    F11

    520b

    563b

    909

    562b

    F4e

    833

    Ed56

    166

    6

    563a

    909

    562a

    F4f

    833

    Ee56

    166

    6

    616cEcE8c 517a

    F8b

    616a

    517c517b520c 536c

    517e517d537c 553e

    517f562c

    DIODE DIODE

    517h517g563c 621b

    R.H. FRONT UPPER PANEL

    R45 RELAY #10 (520)

    #9 (621)F8:0.85R

    F11:0.85R

    F11:0.85R

    E:0.85B

    F4:0.85RE:0.85B

    F4:0.85R

    F8:0.85R

    F4:0.85R

    F4:0.85RE:0.85B

    E:0.85B

    CTWT RIGGINGREMOTE CONTROL BOX

    OIL COOLERTHRMO SW.

    #1 (553) #11 (E) #12 (F4)

    #8 (5

    17)

    #6 (5

    63)#

    7 (56

    2)

    #4 (5

    36)#

    5 (53

    7)

    #2 (6

    16)#

    3 (F

    8)

    R.H. CONTROL PANEL

    QUICK DRAW

    METHOD OF WIRING REMARKS

    #1 553a+553b+553c, 553d+553e 553:0.5616a+616b, 616c 616:0.5F8a+F8b, F8c F8:0.85R536a+536b, 536c 536:0.5537a+537b, 537c 537:0.5563a+563b, 563c 563:0.5562a+562b, 562c 562:0.5517a~517d, 517e~517h 517:0.5621a+621b, 621c 621:0.5520a+520b, 520c 520:0.5Ea+Eb+Ec, Ed+Ee E:0.85RF4a+F4b+F4c, F4d+F4e+F4f F4:0.85R

    #2#3#4#5#6#7#8#9#10#11#12

    8.The alphabet lower case of the number of a line is discrimination, and is omissible.

    4.This drawing shows the wire number from join side 5.Choose tube;spiral lap&corrugate-tube of inside diameter

    7.With no instruction double track is taping. 6.Fix end of corrugated tube with tape.

    otherwise specified.

    1.Mark wire number at each wire end. 2.Wire size is AVS 0.5sq unless otherwise specified.

    of connector.

    that is the same as diameter of gathering wires.

    3.Wire color is chosen according to CDR1703Z-A unless

    9.Accord to electric working standard "M-ZZZ-0200" unless otherwise specified.

    Notes

    CER2969X-D 0

    1.4 Wire Harness; CTWT. Remote Control (4)

    553 F

    455

    3E

    551

    587

    542

    584

    583 55

    254

    358

    558

    6VCTF 0.5X20C

    14 13

    695

    2

    8 73

    1011

    41

    12

    1. Mark wire number at each wire end.2. The arrangement of the wiring number of the pole connector is viewed from the arrow mark.

    Notes

    3. A assembly in accordance with WORK- STANDARD "M-ZZZ-0200".

    7654321

    542552551

    F4E12553553

    Wire Number

    141312111098

    587586585584583543

    Wire Number

    CER2482X-B 1

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 6/22

    (POWER)

    FUSE(SPKEAKER)

    M/L CONNECTOR DETAIL

    CN1CN2CN3

    CN9CN10

    CN4

    CN5CN6CN7

    CONT

    ROL P

    ANEL

    (RH)

    ELEC

    TRIC

    CYLIN

    DER

    QUICK

    DRAW

    ULTR

    A-LOW

    SPEE

    D

    DETAIL

    CN-7

    CN-10CN-9

    CN-13

    CN-15

    CN-12

    CN-8

    CN-4CN-3CN-2

    CN-16CN-6CN-5

    CN-14CN-11

    CN-1

    L.H.FRONTCONTROL PANEL

    GRIP THROTTLE

    L.H.CENTERCONTROL PANELEARTH

    AIRCONDITIONER

    WIRE HARNESSINTERMEDIATE

    FAN

    SAFTY LEVER

    DETAIL a

    TO R.HFRONT PANEL

    TO WIPERMOTORDIODE

    5A

    7.5A

    10A

    db f

    r

    g

    s

    h

    t

    i

    u

    j

    5A 5A5A 15

    A

    m

    15A

    10A

    k

    a

    n

    c

    q

    e

    v

    7.5A

    15A

    15A15A

    10A

    15A

    5A 15A

    p

    10A

    15A

    F 9

    F12

    F 1

    10A5 A

    5 AF 8

    p

    i

    v

    a

    c

    efgh

    n

    qrstu

    b

    F 2

    F 3

    F 6

    F 4

    F 7

    15A

    5 A15A

    k

    15A

    15A5 A

    F11

    15A

    10A

    10A

    j

    d

    7.5A

    F 5

    m

    FUSE LOADLINE NO.

    STARTER KEY

    DORUMN ROTATI0N INDICATORSPARE FOR OPTIONAL EXTRA

    AIR CON.(CONTROL PANEL)

    15A,10A,7.5A,5A ONE PIECE EACH

    S/C(CUTOFF SOLENOID)

    SWING ALARM,TRAVEL ALARMSOLENOID,PAWL LOCK

    AIR CON.(BLOWER MOTOR,COMPRESSOR)S/C(BRAKE SOLENOID,MONITOR LAMP)

    SPARE FUSE

    WORKING LIGHT,DRUM LIGHT,SPARE

    THROTTLE MOTOR,PROPORTIONALITY VALVE AMP.

    LOWER POWER SOURCE

    FUSEBOX

    S/C-1 CONNECTOR DETAIL

    15A

    F53 15A CIGARETTE LIGHTER

    F10 3 A CONSOLE SLIDE

    CN1

    CN2

    CN3

    CN4

    CN5

    CN6

    CN7

    TO R.HFRONT UPPER PANEL

    SAFETY CONTROLLER PRIMARY

    SAFETY CONTROLLERSECONDARY

    R.H PANEL

    BOOM FOOT

    GATE LOCK

    POWER

    MODE SWITCHFREE SWITCH

    FOOT THROTTLE 3RD FREEALL

    HEAD LIGHT

    FAN

    DETAIL D

    FRONT BRAKE

    REAR BRAKE

    FREE CHANGE

    BRAKE FAULT

    a

    ANGLE DETECT. BOARD

    HORN RELAY ENGINEMANUALTIMER

    WIRE HARNESSR.H. P.F

    WIRE HARNESSUNDER CAB

    REAR SECTION

    SPARE FOR OPTIONAL EXTRA

    SWING LOCK

    FUSE BOX

    WASHER PUMP (FRONT)(710,F54)

    WASHER PUMP (ROOF)(720,F55)

    F13

    PANEL LAMP

    #BRAKE CHARGE SOLSOL(OPT.)

    A1 REARWIRE NUMBER(898,E)

    A3 FRONTWIRE NUMBER(897,E)TAKE OUTAIR(F8,E)

    612

    810

    M/L13

    a

    a a

    9

    M/L

    11

    CN-10CN-9LCV-4LCV-8LCV-7LCV-3LCV-6LCV-2LCV-5LCV-1

    ENG-1FUSE(3A)

    CN24V1CN-24V2

    CN-1CN-2CN-3CN-4CN-5

    TO WASHER PUMP

    CN8CN9CN10

    CN9

    CN10

    15

    16

    14

    14

    14

    7

    NOTEThe # marks are option.

    E ~

    A ~

    A

    B

    G~

    C ~ C

    PART DG

    F ~

    F

    E

    H

    H ~

    CER2870Z-E

    a a

    a

    a a

    a

    3

    Attachment of CN1 to CN7

    B ~

    2 Operator's Cab Electric Parts

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 7/22

    2.1 Control Panel (6)

    START

    PRE-HEA

    T OFF OPERATION

    STARTER OVERRIDE SW.

    MASTER CONTROL

    OFF

    ON

    LIGHTERBOOM LOWER

    LIMIT

    OVERRIDE

    NORMAL

    BOOM HOIST LIMIT

    JIB HOIST LIMIT

    DISABLE

    JIB LOWER LIMIT

    ANTI-TWO BLOCK

    ENABLE

    BACKSTOP LIMIT

    OVER LOAD LIMIT

    OVERRIDE

    SWING/TRAVELALARM

    NORMAL

    LMIOVERRIDE

    OFF

    ON

    ALARMRIGGING

    MODELMI VOICE TAGLINE

    WINCH

    FREE

    REEVING

    WIND

    WINCH

    UNWIND

    THROTTLE

    WIND

    LOCK

    ON

    OFFLEVER

    SWITCH

    OPERATIONWINCH

    MODE

    F1 103104

    132E1 801

    802803

    806760 913

    807932

    933945F7

    E3

    E391

    3

    800

    800

    8009

    32

    933

    800

    F7 801

    806

    803

    802

    760

    F7

    R1R2

    Br

    B CAcc

    F7

    807

    945

    F53

    F53

    E2

    E1,E2:2sq#1

    CONNECTION PROCESS REMARKSE1,E2+E3

    #1(E)

    F1 :2RF53:2R103:0.85Y132:0.85YE1 :2B

    2R 2B

    F1 132

    103

    104

    2R 0.85

    Y

    0.85

    Y919

    E3

    919800

    800

    F7:0.85R

    3

    21

    3

    21

    3

    21

    3

    21

    3

    211

    2

    C1

    3

    2

    3

    21com

    nc

    no

    21

    3

    21

    3

    CER2865Z-D

    Notes

    1.Mark wire number at each wire end.2.Wire size is AVS 0.5sq unless otherwise specified.3.Wire color is chosen according to CDR1703Z-A unless otherwise specified.4.This drawing shows the wire number from join side of connector.5.Choose inside diameter of tube;spiral lap & corrugate-tube is same as gathering wires.6.Fix end of corrugated tube with tape.7.The alphabet lower case of the number of a line is discrimination, and is omissible.8.Accord to electric working standard "M-ZZZ-0200" unless otherwise specified.

    0

    3RD/4TH FREEREAR FREEFRONT FREE

    BOOM FOOT PIN (L)

    3RD/4THBOOM FOOT PIN (R)

    OFF

    ONIN

    OUT

    FRONTDRUM LOCK

    REAR

    TWO BLOCK OVER LOADANG.LIMIT WARNING LIMIT

    E5

    874 873

    E6 E7

    872 875

    E8

    E2F7

    888 887

    E3

    887888

    878889

    852854 658

    E1869659 600 602 604 609 611 F7

    601 603 605 610873 875872 874 E4

    602

    603

    605

    601852604854

    #1(E)

    #2(E)E1:0.85sqE4+E5,E6+E7+E8

    #1#2

    CONNECTION PROCESS REMARKSE1,E2+E3

    E4:0.85sq

    E1:0.85B E4:0.85B

    869 878

    2

    3

    5

    6

    1 4

    2

    3

    5

    6

    1 4

    889

    600609

    611

    610658

    659

    2

    3

    5

    6

    1 4

    CER2864Z-D

    Notes1.Mark wire number at each wire end.2.Wire size is AVS 0.5sq unless otherwise specified.3.Wire color is chosen according to CDR1703Z-A unless otherwise specified.4.This drawing shows the wire number from join side of connector.5.Choose inside diameter of tube;spiral lap & corrugate-tube is same as gathering wires.6.Fix end of corrugated tube with tape.7.The alphabet lower case of the number of a line is discrimination, and is omissible.8.Accord to electric working standard "M-ZZZ-0200" unless otherwise specified.

    BOOM HOIST

    0

    2.2 Control Panel (7)

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 8/22

    2.3 Control Panel (8)

    WIPER MOTOR ROOF

    DRUM LIGHT

    409

    RELAYROOF WIPER

    RELAYFRONT WIPER

    ROOF

    DC12V

    LIGHTFAN

    FRONT

    F1E2

    F2b

    409

    F2d

    403

    F4d

    704

    F2c

    401

    F53E3

    F4aF53

    403401

    F54c720 F2aF1

    713 710704

    E1712

    E4

    CER2771X-D 1

    B

    B~B

    A

    A~

    F10 F7709708

    F12 103245 892

    706

    LMIOVERRIDE LUFFERCRANE

    DRUM INDICATO

    R

    CONSOLE SLIDE

    BACKWARD

    FORWARD

    EMERGENCY STOP

    WARNINGENG

    INE

    ENGINE

    246

    OFF

    ON

    890

    E

    709

    708

    F10

    246

    103

    F10

    E

    103

    706

    890

    892

    245

    E

    F7E

    TO HARNESS:WIRE UNDER CAB

    F 10 :0.85RF 12 :0.85R

    F 7 :0.85R103 :0.85Y

    F12

    416

    5

    32

    1

    23

    Notes1.Mark wire number at each wire end.2.Wire size is AVS 0.5sq unless otherwise specified.3.Wire color is chosen according to CDR1703Z-A unless otherwise specified.4.This drawing shows the wire number from join side of connector.5.Choose inside diameter of tube;spiral lap & corrugate-tube is same as gathering wires.6.Fix end of corrugated tube with tape.7.Accord to electric working standard "M-ZZZ-0200" unless otherwise specified. CER2867Z-D 00

    B~B

    B

    17

    18

    A

    B

    A~

    2.4 Control Panel (9)

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 9/22

    2.4.1 Wire Herness (17)

    103303

    301350

    303

    103

    350

    301

    Operator's Cab Service Monitor

    Connector(F)

    CER2098X-A

    Notes 1. The wire size without a special note is AVS0.85sq.2. Install the band mark on the connectors. 3. Tape the double-wire without a special note. 4. In the drawing, the symbol ( ) shows the connector "F" and ( ) the connector "M".

    5. The arrangement of the wiring number of the pole connector is viewed from the arrow mark.Connector(M).

    2.4.2 Wire Herness (18)

    E

    310

    356349

    320346

    402345

    321348

    356

    310

    E

    349

    321

    320

    346

    348

    345

    402

    Yello

    w YellowYellow Yellow402402

    345

    E

    356356

    E310

    320

    349

    346

    348

    321

    345

    310

    320

    349

    346

    348

    321

    Operator's Cab Service Monitor

    CER2097X-B

    Connector(F)

    Notes 1. The wire size without a special note is AVS0.85sq.2. Install the band mark on the connectors. 3. Tape the double-wire without a special note.4. Insulate the round with special tube after soldering the resistor and the electric wire. 5. In the drawing, the symbol ( ) shows the connector "F" and ( ) the connector "M".

    6. The arrangement of the wiring number of the pole connector is viewed from the arrow mark.

    7. Tape the end of the tube vinyle.

    Connector(M).

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 10/22

    2.5 Control Panel (10) 2.6 Control Panel (11)

    EXTEND

    RETRACTGANTRY

    FREE

    LOCK3RD4THREARFRONT

    ON

    OFF

    JACK CYLLOWERBOOM

    HOIST

    RELEASEAU

    TO BR

    AKE

    3RD/4TH

    4TH

    3RDWORKING

    CLAM

    CRANE3RD

    ON

    OFF

    MODE HIGH SPEED SELECT

    1

    2

    3

    1

    2

    3

    1

    2

    3

    F7e

    833

    561

    563

    2

    832 F4

    666

    E

    1

    2

    3

    F7a 830831

    834 832666

    562 563 909833 E

    F4561835 836

    CYLINDER

    1

    2

    3

    831

    F7c

    F7d

    835

    836

    562

    F7b

    3

    2

    1

    830

    834

    909

    8.Accord to electric working standard "M-ZZZ-0200" unless otherwise specified.

    7.The alphabet lower case of the number of a line is discrimination, and is omissible.

    6.Fix end of corrugated tube with tape.

    5.Choose inside diameter of tube;spiral lap & corrugate-tube is same as gathering wires.

    4.This drawing shows the wire number from join side of connector.

    3.Wire color is chosen according to CDR1703Z-A unless otherwise specified.

    2.Wire size is AVS 0.5sq unless otherwise specified.1.Mark wire number at each wire end.

    Notes

    CER2866Z-C 0

    #1

    #1

    F7a+F7b,F7c+F7d+F7e F7a:0.85sq

    CONNECTION PROCESS REMARKS

    CLOSE

    OPEN

    CLAMP

    RETRACT

    EXTEND

    RETRACT

    EXTEND

    SPOTTERL.H.

    SPOTTERR.H.

    RETRACT

    EXTEND

    SPOTTERCENTER

    LOWER

    UPPE

    R

    SPOTTER

    HYDRAULICSOURCE

    CER2869

    621

    F11

    520

    F11:0

    .85R

    520

    621

    F11

    1

    2

    3

    CER2868Z-C 3

    Notes1.Mark wire number at each wire end.2.Wire size is AVS 0.5sq unless otherwise specified.3.Wire color is chosen according to CDR1703Z-A unless otherwise specified.4.This drawing shows the wire number from join side of connector.5.Choose inside diameter of tube;spiral lap & corrugate-tube is same as gathering wires.6.Fix end of corrugated tube with tape.7.The alphabet lower case of the number of a line is discrimination, and is omissible.8.Accord to electric working standard "M-ZZZ-0200" unless otherwise specified.

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 11/22

    2.7 Unit (12)

    226

    248

    247

    258

    E3

    E3

    226 247248258 E3

    352

    E1

    E2

    103

    H B S

    *

    103E1 E2

    352703702

    F1

    F1703

    702

    103:0.85Y E2:0.85B F1:0.85R

    TO CAB HARNESS;WIRE

    6.Accord to electric working standard "M-ZZZ-0200" unless otherwise specified.

    3.Wire color is chosen according to CDR1703Z-A unless

    Notes

    of connector.

    2.Wire size is AVS 0.5sq unless otherwise specified. 1.Mark wire number at each wire end.

    otherwise specified. 4.This drawing shows the wire number from join side

    5.Insulate soldering parts by the mark tube.

    7.Set time of * is 3 sec. CER2872Z-C 02

    A~

    A

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 12/22

    2.8 Wire Harness (13)

    911

    103b

    CN8

    CN3

    CN4

    CN5

    CN6

    LOAD

    MOM

    ENT

    INDI

    CATO

    R

    L.H.

    FRO

    NT C

    ONTR

    OL P

    ANEL

    GRIP THROTTLE

    L.H.

    CEN

    TER

    CONT

    ROL P

    ANEL

    HYD.

    TAG

    LINE

    M6 M6M6M6E1

    7

    E24

    E31

    E32

    BUS BAR

    DIOD

    E

    HORN

    REL

    AY.T

    IMER

    TO O

    VERH

    EAD

    CONS

    OLE

    HARN

    ESS

    PANE

    L LA

    MP

    AIR CONDITIONER

    MAI

    N PU

    MP

    CONT

    ROL

    SWIN

    G PU

    MP C

    ONTR

    OL

    INSULATED AMPLIFIER

    R45 RELAY

    POWE

    R SH

    IFT C

    ONTR

    OLF.D

    RUM

    MOTE

    R CO

    NTRO

    LR.

    DRUM

    MOT

    ER C

    ONTR

    OLCO

    UNTE

    R BO

    ARD

    CN5-

    2CN

    5-1

    CN4

    CN3

    CN2-

    2CN

    2-1

    CN1

    ENG-

    1LC

    V-4

    LCV-

    3LC

    V-2

    LCV-

    8LC

    V-7

    LCV-

    6LC

    V-5

    SAFE

    TY C

    ONTR

    OLLE

    R (PR

    IMAR

    Y)

    SAFE

    TY C

    ONTR

    OLLE

    R (SE

    COND

    ARY)

    FUSE

    BOX

    R.H. CONTROL PANEL

    QUICK DRAW

    TO HARNESS;WIRE

    910922923924925926

    E2

    970971

    976977973

    972

    975

    260A261A

    974

    940939941

    931

    930

    933932

    E387

    487

    587

    387

    2F7

    n60

    560

    260

    461

    160

    961

    060

    360

    060

    1E4

    852

    854

    658

    659

    869

    878

    887

    888

    889

    E5F4g707

    941940939702c

    E613

    210

    410

    3aF5

    3cF1

    f80

    180

    280

    391

    391

    993

    294

    593

    3F4

    f61

    980

    676

    080

    7F7

    k

    F1d

    E10

    103c

    703a

    352

    702a

    E11

    ENGI

    NE M

    ANUA

    L

    248

    258

    247

    226

    E13

    F3b

    E14

    F3c

    F1c

    F55

    F53b

    F54

    401b

    E15

    E16

    710

    713

    720

    712

    704

    F2bE32

    F9 730

    F1b

    F4e

    E30

    350

    531

    561

    587

    103d

    105

    104

    836c

    855

    890

    845c

    826d

    921

    856

    668

    657

    658

    666

    667

    E29

    E28

    F7d

    F8b

    841842

    840

    873830

    860 856859 898

    897888855 854

    858868857 852

    875887853899

    864862

    851 866

    823b828825c827

    826b825b832

    824b 921

    861

    845b822 880a

    844821

    872 800835 824c

    831 843a837

    816 834

    810

    627882

    882946874

    892

    803 880b836b

    833802 801

    806807

    919 913920E20838

    909

    945245

    839889

    910

    911

    624

    623

    F6c

    E18

    F6e

    E19

    970

    750

    751

    971

    973

    972

    752

    753

    977

    F6c

    E21

    976

    756

    757

    718

    758

    750

    718

    975

    974

    754

    755

    E23 F8c

    615 616b

    +24 F1

    aF7

    aF8

    aF7

    bF5 F6

    aF4

    aF3

    aF1

    2F1

    0F1

    1F2

    aF9

    +12 +24F8d F4d

    536537F4b

    ELECT.CYL.

    709708

    830 F7c831835836a

    834

    CN7 CN6

    CN9CN10

    892 839 842 401a349 351 352

    899 F12F55 103gF8e F10 F54

    841 890 689837 838 840710 712 713 720704 706 708 709

    930931 757 751627 758 623

    759 624

    756 750556 602 258 F7g555 601 621b 613

    F5

    619 558

    103f 105261B 260B 653 226

    652 248 655

    654132

    656

    703b

    E12

    702b

    F1e

    +12

    F53a

    F2c

    PUMP CON.

    920E25

    946

    526

    F7e

    350

    880d

    760

    800

    103e

    401c

    556

    F11

    331

    555

    558

    E862

    1a52

    065

    365

    565

    165

    465

    665

    284

    3cE7

    813

    F7i

    526

    TO A

    NGLE

    DET

    ECTO

    RTO

    R.H

    . FRO

    NT U

    PPER

    PAN

    EL

    M6E9

    M6E1

    E22

    #18(E)#11(702)#6(F7)#19(E)

    #12(7

    03)

    #1(F1)#2(F2)

    #3(F3

    )

    #10(103)#9(F53)#28(621)#14(836)#13(401)#15(843)#5(F6)

    #17(880) #20(E) #22(E)

    #8(F8)#7(F7) #21(E)

    103:

    0.85

    RE

    :0.8

    5B

    F7 :0.85RE :0.85B

    E :0.

    85B

    F7 :0

    .85R

    E :0.

    85B

    F7 :0

    .85R

    132:

    0.85

    Y10

    3:0.

    85Y

    F53:

    2R

    E:2B

    F1:2

    R

    E:0.

    85B

    F11:

    0.85

    RE:

    0.85

    BF7

    :0.8

    5R

    E :2B

    E:0.

    85B

    103:

    0.85

    YF1

    :0.8

    5R

    E :0

    .85B

    F3 :2

    RF2

    :2R

    F1 :0

    .85R

    F53:

    2R71

    2:0.

    85Y

    F54:

    0.85

    RF5

    5:0.

    85R

    401:

    0.85

    YE

    :2B

    713:

    0.85

    Y

    730:0.85YE :2B

    F2 :2RF9 :0.85R

    F7:1.25RE:1.25BF8:1.25RE:1.25B

    E :0.

    85B

    F4 :0

    .85R

    F1 :0

    .85R

    623,

    624:

    VCTF

    0.75x

    2CE

    :0.8

    5BF6

    :0.8

    5RE

    :0.8

    5BF6

    :0.8

    5R

    E :0

    .85B

    F6 :0

    .85R

    F12:

    1.25

    RF5

    3:2R

    +12

    :2R

    +24

    :2R

    F6 :1

    .25R

    F7 :2

    RF8

    :1.2

    5RF2

    :2R

    F10:

    0.85

    RF1

    1:1.

    25R

    F5 :0

    .85R

    F1 :2

    RF3

    :2R

    F4 :2

    R

    ALL:2R

    F7 :0.85R

    401:0.85Y103:0.85Y

    F55:0.85RF54:0.85RF12:0.85RF10:0.85RF8 :0.85R

    HARNESS WIREUNDER CAB

    HARNESS WIREINTERMADIATE

    HARNESS WIRER.H. PLATFORM

    132 :0.85Y 922:0.85Y105 :0.85Y

    F4 :0.85R

    103:0

    .85Y

    E26 833563909 562

    561 666F4c

    810 600247 730

    F7f

    612

    689

    707

    349

    813

    826c

    823c

    #25(825)#26(826)#24(824)#23(823)#27(616)

    F9 :0

    .85R

    897898

    623,624:VCTF0.75x2C

    CN1

    E :0.85B

    832

    703c245

    #4(F4)

    #16(845)

    651

    (11)

    (10)

    (1)

    (20)

    (7)

    (6)

    (1)

    (12)

    (7)

    (6)

    (1)

    (12)

    (29)

    (28)

    (21)

    (36)

    (29)

    (28)

    (21)

    (36)

    (29)

    (28)

    (21)

    (36)

    (29)

    (28)

    (21)

    (36)

    (29)

    (28)

    (21)

    (36)(7) (1)

    (12)

    (29)

    (28)

    (21)

    (36)

    (29)

    (28)

    (21)

    (36)

    (5)

    (4)

    (1)(6)

    (8)

    (7)

    (6)

    (1)

    (12)

    (11)

    (10)

    (1)

    (20)

    CER2875X-E

    NOTES1.The psrts list and notes of this drawing is in CSR1399X-D.

    7

    CN5 CN4 CN3 CN2 CN1

    926 609537 610 605 844536 611 563 331

    562 603

    604 517

    922 925

    615 754706 755 824a880c 821 752 827

    753 828

    587 825a826a

    520 822

    351 531667 845a 621c 816923 823a 843b

    612 F7m

    613 F7h

    924 861

    866 851864 659 858 616a862 869 857 860

    853 859

    657 668

    878 868

    261B260BE27261A260A

    261260261260

    F8f616cE32517F8g

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 13/22

    842

    F8h

    F10:0.85R

    E5

    F12:0.85R

    712

    713

    E3

    890103b892245

    246706F10F12709

    708

    E :0.85B401:0.85Y107:0.85Y

    103:0.85Y

    344

    352

    310

    107cE4

    349

    346

    348

    321

    401c

    345

    347

    351

    103c

    E2

    704627

    401b

    401:0.85Y

    948 947949

    F54c

    F55720

    710F54:0.85R

    F55:0.85R

    310

    346

    321

    347

    F8c

    838

    841

    F8b

    837

    F8d

    F8e

    840

    348

    344

    345

    F55

    892

    F8a

    349

    839

    F10

    899

    351

    842

    F12

    352

    401d

    704

    710

    837

    841

    706

    712

    838

    708

    713

    890

    709

    720

    840

    689

    E1

    949

    948

    E :0.85B

    #2(F8)

    F 8:0.85RF10:0.85R

    103:0.85Y401:0.85Y

    F12:0.85RF54:0.85RF55:0.85R

    107:0.85Y401:0.85Y E :0.85B

    WAS

    HER

    PUM

    P

    HAR

    NES

    S; W

    IRE

    CAB

    HAR

    NES

    S; W

    IRE

    INTE

    RM

    EDIA

    TE

    WAS

    HER

    PUM

    P(R

    OOF)

    (FRO

    NT)

    #1(F

    54)

    FOOT THROTTLE

    FRO

    NT D

    RUM

    FRO

    NT D

    RUM

    BRAK

    E ST

    ROKE

    3RD

    FREE

    FALL

    BRAK

    E FA

    ULT

    4th

    DR

    UMBR

    AKE

    FAUL

    T

    REA

    R D

    RUM

    REA

    R D

    RUM

    BRAK

    E ST

    ROKE

    BRAK

    E FA

    ULT

    839

    F8g

    4th

    DR

    UMBR

    AKE

    STRO

    KE

    #3(401)

    #5(10

    3)#6

    (E)

    #4(10

    7)

    107b

    HEA

    D L

    IGHT

    FAN

    GAT

    E LO

    CK L

    EVER

    WIP

    ER M

    OTO

    R FR

    ONT

    R.H.CONTROL PANEL

    SERV

    ISE

    MO

    NITO

    R

    103:0.85Y

    F54b

    F54a

    103a

    401a

    107a

    627

    245 CN

    8CN

    9CN

    10

    947

    350

    350

    F7

    897

    898

    E8898 899 E9 F8f E6

    REAR4th

    897 E7

    FRONTDEGASSING

    BRAKE CHARGE SOL

    F7

    246

    8.The alphabet lower case of the number of a line is discrimination, and is omissible.

    4.This drawing shows the wire number from join side 5.Choose tube;spiral lap&corrugate-tube of inside diameter

    7.With no instruction double track is taping. 6.Fix end of corrugated tube with tape.

    otherwise specified.

    1.Mark wire number at each wire end. 2.Wire size is AVS 0.5sq unless otherwise specified.

    of connector.

    that is the same as diameter of gathering wires.

    3.Wire color is chosen according to CDR1703Z-A unless (But more than 3(sq) is AV line.)

    9.Accord to electric working standard "M-ZZZ-0200" unless otherwise specified.

    Notes

    F54a+F54b,F54cREMARKSMETHOD OF WIRING

    F8a+F8b+F8c+F8f,F8d+F8e+F8g+F8h

    E1+E4+E5,E2+E3+E6+E7+E8+E9

    107a,107b+l07c401a+401b,401c+401d

    103a,103b+103c

    #1#2#3#4#5#6

    F54a,F54c:0.85RF8a:0.85R0.85Y

    0.85Y107a,107c:0.85Y

    E1,E4,E5:0.85B

    CER2874X-D 2

    689

    2.9 Wire Harness (14)

    CER2881X-C 0

    401

    555

    E1F11a

    621

    520

    655

    656

    558

    556

    653

    654

    651

    652

    E2558

    556

    555

    F11d

    F11c

    520

    621

    F11b

    651

    655

    653

    652

    656

    654

    401

    103

    331

    E3

    103

    331

    HAMMER HYD. TEMP. METER

    CLAMP SWITCH

    R.H. FRONT UPPER PANEL

    SPOTTER SWITCH

    8.Accord to electric working standard "M-ZZZ-0200" unless otherwise specified.

    7.The alphabet lower case of the number of a line is discrimination, and is omissible.

    6.Fix end of corrugated tube with tape.

    5.Choose inside diameter of tube;spiral lap & corrugate-tube is same as gathering wires.

    4.This drawing shows the wire number from join side of connector.

    3.Wire color is chosen according to CDR1703Z-A unless otherwise specified.

    2.Wire size is AVS 0.5sq unless otherwise specified.1.Mark wire number at each wire end.

    Notes

    #1(F11) #2(E)

    #1 F11a,F11b+F11c+F11d#2 E1,E2+E3

    F11 : 0.85RE1 : 0.85B

    F11 : 0.85RE1 : 0.85B

    CONNECTION PROCESS REMARKS

    2.10 Wire Harness (15)

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 14/22

    2.11 Wire Harness (16)

    F8E1

    260A260B

    261A261B

    +15VCOMR45

    +15VCOM 261B 260B

    19+15V

    +15V

    F8 E 261A 260A

    CER2891Z-B 1

    2.11.1 Wire Harness (19)

    F861

    6

    M3

    M3

    E

    M3

    517

    M3

    517

    616

    F8 E

    F8 : 0.85RE : 0.85B

    1.Wire size is AVS 0.5sq unless otherwise specified.

    5.Choose tube;spiral lap&corrugate-tube of inside diameter that is the same as diameter of gathering wires.

    otherwise specified.2.Wire color is chosen according to CDR1703Z-A unless3.Mark wire number at each wire end.

    of connector.4.This drawing shows the wire number from join side

    6.Fix end of corrugated tube with tape.

    NOTES

    7.With no instruction double track is taping.

    8.The alphabet lower case of the number of a line is discrimination, and is omissible.9.Accord to electric working standard "M-ZZZ-0200" unless otherwise specified.

    CER2970X-B 1

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 15/22

    3 Safety Controller

    FREE MODE SWINSPECTION MODE SW

    POWER SOURCE LAMP

    FUSE

    (SPEAKER)

    (POWER SOURCE)

    FUSE

    CN-5

    CN-6

    CN-1

    CN-2

    CN-3

    CN-4

    CN-8

    # CN-9

    # CN-10

    CN-24V1CN-24V2

    CN-2

    CN-3

    CN-4

    CN-1

    CN-5

    ENG-1

    # CN-9(26P)

    # CN-10(50P)

    LCV-4LCV-8

    LCV-7

    LCV-3

    LCV-6

    LCV-2

    LCV-5

    LCV-1

    PART C

    LOCATION FOR ATTACHING CONNECTORS

    OPERATORS CAB

    a

    20,21

    NOTES1.Use " a " to prevent connector of " # " from becoming detached. (4 places)2.In case of specification "no free fall",stick on letters "FREE FALL IMPOSSIBILITY" and "POSSIBILITY" are printed respectively. CER2873Z-C

    (3A)

    D ~

    D

    A

    B

    A~ B~

    a

    DETAIL CCN-7

    0

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 16/22

    3.1 Cable -50P (20)

    3.2 Cable -26P (21)

    For Safety Controller

    CXR0465X-B

    Marking

    For Safety Controller

    CXR0464X-B

    Marking

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 17/22

    4 Moment Limiter

    Loud Speaker

    Harness Cab

    (CN2)

    (CN14)Angle Detector Load Detector

    (CN12)DETAIL C

    Fix together with intermediate harness

    A ~

    C PART

    A

    CER2451Z-D

    Wiring Diagram

    Angle DetectorLoad Detection

    M.L. Amp.

    Speaker

    Fix together with attachment electric wiring

    Fix together with R.H. platform harness Fix together with cab Harness

    22

    23

    22

    24

    24

    23

    3

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 18/22

    4.1 Wire Harness; Speaker (22) 4.2 Cabtyre Cable (23) Load Cell To Moment Limiter

    Speaker Side M/L Amp. Side

    R

    B

    RB

    CAP2294X-A

    AVS0.5sq

    GFEDC

    BA

    SIG+SIG-

    Shield

    79

    2

    5

    8613

    FGCB

    D 4E

    A

    98

    76

    54

    32

    1

    GreenRedWhite

    Whi

    te

    Black

    Blac

    k

    GreenRedWhiteBlack

    Blue

    Blue

    Mark

    GreenAGND

    GreenAGND

    +12V

    Black

    White

    Red

    SIG-

    WhiteSIG-

    SIG+

    BlackSIG+

    CR Load Detector

    CN-14

    M/L Amp. Side

    Red+12V

    BlueShield

    CER1986X-B

    Mark

    MarkCN-14

    Notes 1. Install the band mark on the connectors. 2.With no instruction double track is taping.3. The arrangement of the wiring number of the pole connector is viewed from the arrow mark.

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 19/22

    4.3 Cabtyre Cable (24) Angle Detector

    SIGAGND

    AVS0.5sq

    54321

    79

    1

    3

    8456

    2

    Shield

    M/L Amp. Side

    Green

    Gre

    en

    RedWhite

    Whi

    te

    Black

    GreenRedWhiteBlack

    Blue

    Blue

    CER1987(CER1993X-B)

    1 23 4

    5

    AGNDWhite

    GreenSIG

    Black+12VRed

    -12V

    Shield

    98

    76

    54

    32

    1

    Green

    AGNDWhite

    SIG

    Black

    Red

    +12V

    -12VBlue

    Mark

    Mark

    CN12

    Shield

    MarkCN12

    Notes 1. Install the band mark on the connectors. 2.With no instruction double track is taping.3. The arrangement of the wiring number of the pole connector is viewed from the arrow mark.

    CR Potentio

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 20/22

    5 Engine Electric Parts

    M8

    M4

    AR3

    AR4

    R5SPACE

    From battery relay to starter.From battery to battery relay.

    X:411a L:410bP:Space

    F1

    111a

    AV15RW

    2R1

    Flasher-Unit Terminal Part DetailA~

    A

    Frame Earth

    F2c AV3R1AV3R2AV3R3

    25

    25 25

    26Flasher Unit

    Diode 112 112c

    Safety RelayHeater Relay

    AV15Y105bBattery Relay Off Delay Timer

    Primary Side

    Secondary E13 ECU Control Unit

    25B~

    D~

    BEngine Panel Wiring Details

    Working Light(401)Speaker

    (620,621)

    Horn(613,E14)

    E~

    G~

    26 25

    Starter Relay

    Band;Harness

    CPR1449Z-E 11

    (227,228b)

    AV15Y

    (310)

    (768,769)

    (829,830)

    (831,832)(827,828)

    (344)

    (345,E16)

    (321)

    (348)

    (201)

    (108,132)

    (765,766)

    (347)

    Q Adj.

    (+12V)

    Level Sensor

    C~

    (829,830)

    (827,828) (831,832)

    Dr1

    Case Of LS-308HII

    Increase Horse PowerPump Contorol

    Swing PumpContorol

    N~

    N

    Air Conditioner

    EmergencyShutdown Switch

    Wire Harness

    Air Cleaner(346,E17)

    Swing Alarm(L.H.)

    Oil Temperature Sensor

    Resarve Tank

    DF~ E F G H JJ~

    KI25 26 Engine Oil

    Press. SwitchEngine OilFilter

    3 ColorIndicating Lamp(834,835,836,E15)

    Thermometer

    Air Heater

    Engine Speed Sensor

    Engine Revo Sensor

    Swing Pump Control

    Pump Control

    Increase Horse Power

    K~25

    (E4)(110)

    (AV15RW)

    (114,103e)

    Terminal-P

    Terminal-B

    Terminal-L&R

    Earth

    Alternator

    Air ConditionerDetail

    I~

    25 25

    26

    From engine electronic governor.

    RED-4 GOV 6PRED-4 GOV 10P

    TCV

    Detail

    NE Sensor-2

    Water Temp &Boost Sensor

    H~25

    C

    (411c)

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 21/22

    5.1 Wire Harness; Engine (25)

    +12

    Cigarret Lighter

    +12

    M8

    Engine REVOL. Sensor624623

    *10(132)

    *10

    931

    930

    624

    623

    263

    226

    930

    132a

    931

    2R/W

    RAMIFICATION MACHINING DETAIL

    CONNECTION PROCESS REMARKS

    F2a+F2b,F2c

    Air Conditioner

    Alternator

    Terminal - B

    EARTH

    Terminal - L&R

    Terminal - P

    Air Cleaner

    Thermometer

    Pressure SwitchEngine Oil

    Air HeaterOil Temperature Sensor

    Engine Oil Filter

    Swing Pump Control

    Pump Control

    Increase Horse Power

    Swing Alarm (L.H.)

    Power Source

    Battery Level Sensor

    Earth

    Reray AR4Reray AR3

    Reray R5Swing Alarm

    DiodeSecondary

    *1(F

    2)

    ECU Wire HarnessSecondary

    Heater Reray

    Secondary

    Primary Side

    Flasher Unit

    F/U 60A Secondary Safety RelayEmergency Shutdown Switch

    Reservoir Tank

    Battery Relay Coil

    Heater Relay

    Working Light

    Horne

    Off Delay Timer

    M3

    750

    751

    756

    757

    759 758

    617

    750

    751

    759

    758

    E18

    *3(4

    10)

    627 626

    345

    E16

    E4

    M8

    M6

    AV15RW

    114103e

    730

    *6(103)

    2Y

    *7(105)

    M6 E1 2B

    *5(E

    2)*4(E

    1)

    L

    R X

    R

    2R1M3

    AV3R3

    AV3R1

    E9

    *2(1

    12)

    E11

    107

    114

    E811

    510

    5aE1

    913

    2d11

    1b11

    1c10

    3a

    M6

    AV3R2

    M8

    AV15Y M6

    E13

    M4

    M4

    AV15RW

    2RF51M3

    M6

    M6

    321

    344

    AV15Y

    R

    M6

    346

    E17

    310 M4

    *8(411)

    2R1

    AV3R2

    AV3R1

    F51

    756

    757

    627

    626

    *9(E

    3)

    401

    703

    AV3R3

    M4

    347

    E14

    R

    R

    348

    345

    *1

    *4*3*2

    *5

    M6 2B

    *6*7

    108a

    E4

    110

    E3

    M6 E2

    *9

    2B

    *8

    *11(108)

    108b

    132c

    Stater Relay

    *12

    (111)

    614c

    2

    111a

    103c

    613b

    614a

    F/U 20A

    F/U 10A

    PrimaryF/U 10A

    F/U 60A

    112c

    105b

    F2c

    M3 112d

    617

    F561

    3a

    263

    F2a

    F2b

    226 112e 115

    103b

    112b

    112a

    401

    613c

    614b

    F510

    5c107

    730

    132b

    346

    344

    310

    703

    321

    347

    348

    103d

    F51:2R

    112a+112b+112e,112c+112d613a+613b,613cE1,E8+E9+E19E2,E11+E13+E18103a+103b+103c,103d+103e105a+105b,105c614a,614b+614cE3,E14+E16+E17132a+132d,132b+132c

    F2c:2R/W112c:2Y

    E1:2BE2:2B

    E3:2B

    110

    CER2894X-E

    Notes 1. Install the band mark on the connectors. 2. The wire size without a special note is AVS0.85sq.3. The arrangement of the wiring number of the pole connector is viewed from the arrow mark.

    4. Choose tube;spiral lap&corrugate-tube of inside diameter that is the same as diameter of gathering wires.5. Fix end of corrugated tube with tape.6. Tape the double-wire without a special note.

    *12*11 108a+108b

    111a,111b+111c108a:0.85Br / 108b:0.85WR

  • Electric Equipment Layout, Wiring And Wire Harness ES13-10-0007.0R0S

    0501 22/22

    5.2 Wire Harne; Engine ECU (26)

    MVVS0.5sqX3C

    MVVS 0.5sqX3C

    MVVS 0.75sqX4C

    Engine Speed Sensor

    RED-4 GOV 10P

    RED-4 GOV 6P

    TCV

    NE Sensor-2

    Water temp. & Boost Sensor

    Q-ADJ.

    Earth

    Earth

    Tester (MUT-2)

    Engine Wire Harness

    UNIT

    ;ECU

    CO

    NTRO

    L EN

    GIN

    E PA

    NEL

    228c

    23

    9:M

    VVS0

    .75s

    q 23

    8:M

    VVS0

    .75s

    q 23

    7:M

    VVS0

    .75s

    q 23

    6:M

    VVS0

    .75s

    q

    264

    230b

    256 257

    245

    248

    226d

    103c

    947

    948

    949

    260B

    261B

    247

    258

    246

    236238232234

    231

    242

    240235

    237239

    233241

    230c

    243244226f

    226g

    251

    254

    255

    253252

    230d229

    E1

    226c

    249

    250

    E2

    227

    228b

    M6

    M6

    E4 E5 E6

    M6

    M6

    226bE5

    E3263a263b 226a

    245

    E6

    132

    930

    254

    261B949 948 947

    103b247 248103a

    250

    260B 246258

    249

    257 256

    241 240242 233 232

    231

    264

    239

    238

    237

    236E7

    235 234

    253 252 251230a 229

    255243

    244

    228a 227

    *1(263)

    *2(G

    ND)

    *5(2

    26)

    *4(228)*3(230)

    *6(103)

    0.85

    sq

    E5 :

    AVS0

    .85s

    q22

    6b:A

    VS0.

    85sq

    0.85

    sq

    226e

    :AVS

    0.85

    sq

    132

    931

    930

    226e

    263c

    d

    c

    b

    a

    (236,237,238,239)

    E7

    CER2895X-D

    TABEL-A

    REMARKSCONNECTION PROCESS

    E4:0.85sq

    226b,226e:0.85sq

    *1

    *4*3*2

    *5*6

    263a+263b,263cE3+E1+E2,931+E4230a+230b,230c+230d228a,228b+228c226a+226b+226c,226d+226e+226f+226g103a+103b,103c

    Notes 1. Install the band mark on the connectors. 2. The wire size without a special note is AVS0.5sq.3. The arrangement of the wiring number of the pole connector is viewed from the arrow mark.

    4. Choose tube;spiral lap&corrugate-tube of inside diameter that is the same as diameter of gathering wires.

    0