ES Components - SquarespaceLine+Card+rev+1-0.pdf · ᶲDxL (mm) ESRAC (1kHz/mΩ) ESRDC (mΩ)...

ES ComponentsAn Authorized - Franchised Distributor

108 Pratts Junction Road

Sterling, MA 01564

P: 978-422-7641

www.escomponents.com

[email protected]

Solutions for Electric Vehicles, Energy Storage, and

Energy Recovery

Rev: 1.0 4/12/17

High Efficiency Low ESR

Ultracapacitors

for Energy Recovery

Safety Solutions for

Isolation Monitoring of

High-Voltage SystemsSolutions for Improved

Battery Utilization

Custom Power

Assemblies

Precision Current Sense Fault DetectionUltracapacitors

Liquid Cooled Resistors

For Rapid High Energy and

Voltage Discharge

High Voltage

High Current

IGBT Modules

1200V

600A

Contact ES Components today for more information.

https://www.escomponents.com/Energy

ES Components

108 Pratts Junction Road, Sterling, MA 01564

P: 978-422-7641 www.escomponents.com

[email protected]

A Franchised - Authorized Distributor

Rev: 1.0 4/12/17

ES Components has been in business for over 34 years. We are a Franchised Distributor and Stocking Technical Sales Representative.

We provide precision electronics component solutions for the energy, medical, aerospace, and military markets.

Manufacturers the world over depend on us for the products and services they need to design, develop, and manufacture some of the most leading edge products in the world.

About ES Components


https://www.escomponents.com/Energy



Sterling, MA 01564

P: 978-422-7641


[email protected]

High Efficiency Low ESR Ultracapacitors

Rev: 1.0 4/10/17

Very long lifetimes (up to 1,000,000 duty cycles or 10 year

DC life)

Rapid charge and discharge

High efficiency low ESRmax (0.25mΩ for 3000F)

No maintenance requirements

No harmful chemicals or toxic metals

Wide range operating temperatures

(from -40 °C to 65 °C)

Contact ES Components today for more info.

• Automotive subsystems

• Burst/Boost power delivery for cold starting

diesel or gasoline engines

• Wind turbine pitch control

• Hybrid vehicles

• Railroad braking

• Industrial motor braking

• Energy storage recovery

• UPS & telecom system power stabilization

The Advantage of Low ESR (Equivalent

Series Resistance) Ultracapacitors

ESR, which involves resistances of cell

components, for example, electrolyte

resistance and contact resistance between

current collectors and electrodes affects

the power delivery of a cell. High ESRs

restrict the rate at which ultracapacitors

can be charged and discharged, leading to

power reduction and energy dissipation.

Typical Applications

https://www.escomponents.com/capacitors-ultracapacitors

ES Components



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Rev: 1.0 4/10/17

Selection Table

Part Number

(Note 1)

Rated

Voltage

(V)

Rated Cap.

(F)

ᶲDxL

(mm)

ESRAC

(1kHz/mΩ)

ESRDC

(mΩ)

Maximum

Continuous

Current (A)

(∆T=40°C)

(Note 2)

Maximum

Peak

Current

(A)

Maximum

Leakage

Current

(72hrs/mA)

ESC1200F-2.7V-CAP-X 2.7 1200 60x74 0.40 0.46 110.0 1000 3.00

ESC1500F-2.7V-CAP-X 2.7 1500 60x85 0.33 0.37 140.0 1300 3.00

ESC2000F-2.7V-CAP-X 2.7 2000 60x102 0.25 0.35 170.0 1600 3.00

ESC3000F-2.7V-CAP-X 2.7 3000 60x138 0.22 0.25 210.0 2300 5.20

1. -x part number suffix (-T) threaded version or (-P) weldable post version2. ΔT = IRMS2 x ESR x Rca3. Power Density (W/kg) = 0.12V 2 / (ESRDC x mass)4. Maximum Energy (Wh) = ½ CV2/36005. Energy Density (Wh/kg) = ((½ CV2) / 3600) / mas

Notes on table:

Part Number Rated Voltage (V)

ESCCAPBKT-1 Connecting bracket for threaded terminal versions of Ultracaps

ESCCAPBKT-2 Connecting bracket for laser-weldable post versions of Ultracaps

ESCAPNUT-1 Attachment nut for Ultracaps with threaded terminals

Connecting Bracket and Attachment Nuts



Sterling, MA 01564

P: 978-422-7641


[email protected]

Solution for Isolation Monitoring in High-

Voltage Systems

Rev: 1.0 4/10/17

Helps protect first responders

Monitors and identifies insulation problems before they

result in potentially catastrophic failure conditions

Provides constant monitoring during electrical system

operating and standby modes

Patented technology

Operates correctly even when the system is experiencing

large variations


• Electric and hybrid vehicles

• Charging stations

• High-voltage Industrial electrical systems

• Energy storage systems

The Advantage of Active and

Standby System Monitoring

Insulation degradation can occur

from conditions that are inside or

outside of the electrical system.

Constant monitoring in both active

and standby states ensures full

protection.

Typical Applications

Features and Benefits

https://www.escomponents.com/sendyne

ES Components



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Rev: 1.0 4/10/17

Operating Specifications

Parameter Value

Insulation monitoring range 0 to 2.0 M (each of the two measurement lines to chassis)

Power supply +4.8 to +53 V (Variable, accommodating +5V to +48V power supplies)

Interface CAN 2.0B isolated, 120 termination resistor

Voltage measurement range 2 Channels: ±1000V / channel continuous, no signal clipping

Rating Automotive

Power consumption <400mW

Module operating temperature range -40 to +105 (due to connector temperature ratings)

The Sendyne SIM100MOD is a high voltage isolation monitoring device for electrical systems. The isolation monitor operates correctly even when the battery is active, and experience large variations.

The SIM100MOD continuously monitors the isolation resistance between vehicles IT (Isolated Terra) power system and chassis for deterioration of insulation and potentially dangerous levels of leakage current.

The module detects all sources of leakage, including multiple, simultaneous symmetrical and asymmetrical faults, as well as resistive paths between the chassis and points in the battery with the same potential as the chassis. The measured data is filtered by an advanced algorithm, resulting in a high level of noise rejection. The module estimates new values for the isolation resistance twice per second. In the case of insulation fault, the unit identifies the relative position of the fault in relation to the battery terminals (positive, negative or anyplace in between). In addition, it measures and reports the value of capacitance from each battery terminal to chassis.

Overview


https://www.escomponents.com/sendyne

Charge Storage

ZoneUsage



Sterling, MA 01564

P: 978-422-7641


[email protected]

Solutions for Increased Battery

Energy Utilization and Life

Rev: 1.4 6/29/16

• 100 µΩ shunt

• 100 A continuous

• 513 A peak

• Voltage measurement

± 150V

• Temperature

measurement

• 25 µΩ shunt

• 300 A continuous

• 1500A peak


± 150V

• Temperature

measurement

SFP101EVB-LABCurrent, Voltage, Temp. Sense

SFP101EVB-LAB-25Current, Voltage, Temp. Sense

Precision temperature-compensated current

measurement

Voltage monitoring

Direct path real-time coulomb counting

Patented zero offset automatic calibration

Enables accurate real-time determination of battery

State of Charge (SOC) and State of Health (SOH)

< 1% Typical accuracy (-40 °C to +125 °C)

Wide dynamic range (ma to 1000+ of Amps)


Range -40 to 125 Hall Effect Sendyne (25μΩ)

Max current (A) 750 1500

Offset Error (max) 6.5A 5mA

Gain Error (max, %FS) 6.40% 0.25%

Charge Storage

ZoneUsage

Inaccuracy Guard Band

Inaccuracy Guard Band

Charge Capacity Utilization

Overcharge Zone

Undercharge Zone

Advantage over hall-effect type sensors: Far more accurate and not susceptible to noise

Battery Cells

• 18 µΩ shunt

• ± 500 A continuous,

1000A peak (5s)


± 1000V

SFP200MODCurrent, Voltage & Temp

Sense

SFPGFDCurrent Sense, Ground Fault

Detection & Isolation Monitoring

• ±300 A Continuous

• ±1500 A Peak

• 0.05% Accuracy

• ±150 V

• Temperature

measurement

LAB UsageProduction Usage

ES Components



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Rev: 1.4 6/29/16

Part Number Offset Error Gain Error A/D

Sendyne

SFP10X

0.15 μV 5 500 ppm 4 24-bit

Company B 1 35 μV 2 10,000 ppm 16-bit

Company C 0.5 μV 2 500 ppm 4 16-bit

Company D 2.0 μV 3 500 ppm 4 16-bit

Notes:

1. Requires external digital signal processor / MCU

2. Operating conditions not specified

3. With internal short, not including leads/connections

4. Maximum gain drift for 100 °C temperature change

5. Maximum offset error over the full temperature range, -40 °C to 125 °C

Competitive Comparison (Shunt Based)

Benefits of Temperature Compensation

Sendyne SensingBattery Monitoring

Applications

• Grid Storage

• Wind Farms

• Solar Farms

• Industrial

• Railroad

• Military

• Electric/Hybrid Cars

and Buses



Sterling, MA 01564

P: 978-422-7641


[email protected]

Solutions for Energy Storage Systems

High Voltage Discharge

Rev: 2.0 11/14/16

• 5 – 150 Ohms

• One disc up to 80KJ

• Single of multiple discs

• Natural cooling

• 21mm wide x 137mm

high (single disk)

• 0.25 to 100 ohms

configurations

• 50,000 watts for short

time intervals

• Element in direct contact

with coolant option

• No heatsinks

• Small mechanical form

factor

• Non inductive option

• 300 mm wide x 50mm

high (mechanical size

varies according to value

and power)

• Many different ohmic

values

• 1KW to 2MW power

• Stainless steel

• Natural of forced, air

cooling

• Mechanical size varies

according to value and

power

• 0.5 to 56K ohm

• 5,000 wats for short

intervals (10s)

• Non inductive option

• Up to six resistors on

one tube

• 300 mm wide x 50mm

high (mechanical size

varies according to

value and power)

Examples of Load-Dumping Resistors

High Energy Disc(s)Liquid Cooled Air Cooled

Minimize system downtime

Quick discharge of dangerously high voltages

Small form factor direct element liquid cooled resistors

Air cooled resistors

High power (KW) and High Energy (KJ) discharge


Vishay – ESCEngineered Solutions

Direct Liquid Cooled

http://www.escomponents.com/resistors-high-power/

ES Components



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Rev: 2.0 11/14/16

Applications

• Grid Storage

• Wind Farms

• Solar Farms

• Industrial

• Railroad

• Military


and Buses

• 0.27 to 18 ohm

• Energy absorption

• Repetitive operation: 25 J/t = 50 μs

• Accidental operation: 100 J/t = 50 μs /

100 impulsions max.

• 750 watts

• Non inductive

• Thick film on ceramic construction

• 67mm wide x 40mm wide

Additional Vishay Power Products:

• Many values and configurations

• Highlighted Product: RCMC Thick Film Module

Surge and Sustainable Power Handling Capability



Sterling, MA 01564

P: 978-422-7641


[email protected]

Solutions for Energy Storage Systems

High Voltage High Current IGBT Modules

Rev: 1.2 10/14/16

Example of High Voltage High Current IGBT Modules

1200 Volt (Vces)

600 Amps

Low Vce (on)

Single switch configuration

High power (KW) and High Energy (KJ) discharge


Vishay – ESCEngineered Solutions

High short circuit capability, self

limiting to 6 x IC

10 μs short circuit capability

VCE(on) with positive temperature

coefficient

Low inductance case

Fast and soft reverse recovery

antiparallel FWD

Isolated copper baseplate using DCB

(Direct Copper Bonding) technology

Double INT-A-PAK

http://www.escomponents.com/resistors-high-power/

ES Components



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Rev: 1.2 10/14/16

Applications

• Grid Storage

• Wind Farms

• Solar Farms

• Industrial

• Railroad

• Military


and Buses

Many IGBT Module Configurations Available

Circuit VCES (V) IC (A) TC (°C) VCEON (V) TJ (°C) EON (mJ) EOFF (mJ) Speed (kHz)

Full bridge 1200 20 96 3.29 150 0.93 0.61 8 to 30

Full bridge 1200 20 106 3.29 150 1.29 0.81 8 to 30

Half bridge 1200 40 104 3.36 150 1.6 1.62 8 to 30

3-levels neutral point clamp topology 1200 40 80 2.12 150 0.33 0.48 8 to 30

Double interleaved boost converter 1200 15 80 2.61 150 1.18 0.72 8 to 30

Chopper low side switch 1200 100 80 1.77 150 8.4 5.8 8 to 30


Chopper high side switch 1200 100 80 1.9 150 7.85 10.55 8 to 30

Half bridge 1200 100 80 1.9 150 7.85 10.55 8 to 30

Half bridge 1200 100 80 3.1 150 7.2 5.5 8 to 30

Half bridge 1200 100 80 1.8 150 7.85 10.55 8 to 30

4 pack with thermistor 1200 87 80 3.52 150 4.32 4.48 8 to 60


Half bridge 1200 150 80 1.9 150 9.95 16 8 to 30

Half bridge 1200 150 80 3.1 150 17.5 11 8 to 30


Chopper low side switch 1200 200 80 2.07 150 21 18 8 to 30

Chopper high side switch 1200 200 80 1.8 150 21 18 8 to 30

Half bridge 1200 200 80 1.9 150 15.9 22.3 8 to 30

Half bridge 1200 200 80 3.1 150 22 16.2 8 to 30

Single switch with AP diode 1200 300 80 1.9 150 31 27 8 to 30

Chopper low side switch 1200 300 80 2 150 31.5 35.9 8 to 30

Chopper high side switch 1200 300 80 2 150 31.5 35.9 8 to 30

Half bridge 1200 300 80 2 150 31.5 35.9 8 to 30

Half bridge 1200 300 80 3.1 150 24.9 28.4 8 to 30


Single switch with AP diode 1200 400 80 3.1 150 26.1 36.7 8 to 30

Half bridge 1200 400 80 1.9 150 48 43 8 to 30

Half bridge 1200 400 80 3.1 150 26.1 36.7 8 to 30


Half bridge 1200 50 80 1.75 150 7.3 5.22 8 to 30

4 PACK 1200 44 80 3.49 150 1.68 1.77 8 to 30


High side switch 1200 57 80 3.3 150 3.43 1.29 8 to 60


Half bridge 1200 75 80 1.9 150 9.75 7.05 8 to 30

Half bridge 1200 75 80 3.2 150 6.8 3.2 8 to 30

4 PACK 1200 67 80 3.4 150 2.25 3.35 8 to 30


Single switch diode 1200 90 90 3.3 150 1.7 4.08 8 to 30

Single Switch no diode 1200 90 90 3.3 150 1.7 4.08 8 to 30


High side switch 1200 92 80 2.45 150 6.88 5.66 4 to 30

Single switch diode 1200 175 90 1.73 150 6 10.4 8 to 30

Current fed inverter topology 1200 341 25 2.17 150 36.1 32.1 8 to 30

Half bridge 1200 50 80 1.65 175 6.63 3.25 8 to 30

ES Components - SquarespaceLine+Card+rev+1-0.pdf · ᶲDxL (mm) ESRAC (1kHz/mΩ) ESRDC (mΩ)...

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