ERGO13C_1_MINUMAN

8/13/2019 ERGO13C_1_MINUMAN

1/18ATED BY : GROUP 1 (NAILA ALFI NABILA, NIKMATUS SHOLIKHAH, KRISTIN MULYADI, BRYAN R, M.ANANTA)

THE COCA-COLA COMPANY

GUIDEBOOK


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THE COCA -COLA COMPANY

The Coca-Cola Company op-erates in more than 500brands and 3.500 beverage

products. These productsinclude sparkling and stillbeverages, such as waters,

juices and juice drinks, teas, coffees, sports drinksand energy drinks.

Coca-Cola Company have four of the worlds top fivenonalcoholic sparkling bev-

erage brands : Coca-Cola,Diet Coke, Fanta and Sprite.


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N T R O D U C T I O N

Ab ou t Coca - Cola Com p a n y

here are some produc t ion process inside t he f ac t or y. R ead

he e xplana t ion belo w.

BOTTLE MAKING PROCESS

Coca-cola produce the bottle by usinghigh technology in machining, the irststep is making the preform bottle, thenshape it using cast machine.

WATER FILTRATION ANDCOKE MAKING PROCESS

Water taken from nature are iltered,then there will be coke making bymixture water with the other chemicalfood substances.

AUTOMATION BOTTLEFULFILMENT

Bottles are illed with coke automaticallyby machine , then covered with the redbottle lap.

BOTTLE LABELLING

Bottles are labeled with name Coca -

cola.

PACKAGING

Bottles are packaged in the box beforedistributed to consumers.


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THE COCA-COLA COMPANY W O R K S T A T I O N D E S I G N

Ergonomics Aspect in Designing Workstation

Working

position Anthropometry

Facilities

Design


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IN COCA-COLA COMPANY INSIDE FACTORY WORKSTATION DESIGN

WORKING POSITIONWORKING POSITION

IDENTIFICATION FROM THE PICTURES

1. The conveyor is too width, so the workers should maximize reach when inspec ng

the product. Reach maximiza on could cause arm and hand get pain. 2. The workers height is not proper with the conveyor table so the worker should

keep heads up when inspec ng. The neck and the elbow could get pain because

theyre worked not in a normal posi on.

3. The operators height is not proper with the monitors height. It could cause head-ache because his eyes are red because of uncomfortable posi on when watch-

ing.

HOW TO MAKE A BETTER WORKING POSITION ?

1. Redesign the facili es, such as conveyors height and width.

2. Add foo ng near the work facili es which is improper with the workers height.

3. Choose the operator or worker who has height that proper with the facili es.

Fig. 1 Fig. 2 Fig. 3


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IN COCA-COLA COMPANY INSIDE FACTORY WORKSTATION DESIGN

FACILITIES REDESIGN

This is footing, to help the workerwhen his/her height is improperwith the facilities height. (facilitiesadded to overcome problem in

ig.2 & ig.3)

FACILITIY ADDITION

This is the ergonomic conveyor,which has height and widthproper with the workers body.(improvement of ig.1 & ig.2)

This is the ergonomic monitorwhich has proper height, so thatthe worker can be comfortable tocontrol. (improvement of ig.3)


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THE COCA-COLA COMPANY W O R K E N V I R O N M E N T

Ergonomics Aspect in Designing Work Environment


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IN COCA-COLA COMPANY INSIDE FACTORY TEMPERATURE

PURIFICATION WATER ROOM

This rooms temperature is controlled by air

condi oner (AC), the room is cool.

Cauton !

Keep walking to keep your bodys warm

Use complete clothes t to your body, in

addi on use laboratory coat.

PACKAGING ROOM No ce that in this room the temperature is

high.

Cauton !

Use co on clothes, so youll not feel warm.

PRODUCTION PROCESS ROOM

This rooms temperature is high

Cauton !

Use co on clothes

Dont walk o en

Drink water to prevent dehidra on


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IN COCA-COLA COMPANY INSIDE FACTORY LIGHTING

BAD INSPECTION ROOM

NEEDS TO IMPROVE!

WHY?

1. The light is too glare

2. The workers eyes will be red faster 3. The workers will get a headache

PROPER LIGHTING INSPECTION ROOM

1. The light is enough and non glare

2. The color of the bo le cover is red, it isappropriate color that makes the worker

easier to inspect.

3. The room has a proper contrast, back-

ground of the room is simple


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IN COCA-COLA COMPANY INSIDE FACTORY NOISE

Working near the productionmachine without usingearplug.


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BOTTLE PRODUCTION ROOM

This room has a high noiselevel. Threshold 90 db.

Caution!

Use earplug or headsetwhile machine is operated

IN COCA-COLA COMPANY INSIDE FACTORY NOISE

PACKAGING ROOM

This room has a high noiselevel, but there is a barrier

made from glass thatseparates operator from themachine.

Caution!

Use earplug or headset

Dont enter the machine

room while machine isoperated.


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THE COCA-COLA COMPANY D I S P L A Y & C O N T R O L


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IN COCA-COLA COMPANY INSIDE FACTORY DISPLAY & CONTROL

MACHINE CONTROLLER

IDENTIFICATION FROM THE PICTURE

PROBLEMS

1. Font size used in the monitor is small

2. Font color is not contrast with thebackground

3. The monitor is too bright

SOLUTIONS

1. Resize the font,

2. Change the font color which is con-trast with the background to minimizeheadache because of eyes fa gue.

3. Reset the monitor brightness IMPROVEMENT

1. The font size is proper with the opera-tors distance when opera ng the con-

troller

2. The font color is contrast and can beread by the operator

3. The monitor brightness is good for theoperators eyes


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THE COCA-COLA COMPANY M A N U A L M A T E R I A L H A N D L I N G

In the Coca-Cola Company, allof the material handling areusing machine . The people areonly operate it, so they are notdirectly using their hand to lift

the material or move it to theother place.


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IN COCA-COLA COMPANY INSIDE FACTORY MANUAL MATERIAL HANDLING

The Coca -Cola Company has been implemen ng the e ec ve material han-dling. All of the material handling are using machine.

There will be some pictures to give informa on about how the material han-dling system in this company are.


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REFERENCES

Annual Review Business Pro le.pdf. h p://assets.coca -colacompany.com/

COCA COLA- the Produc on Process (In Indonesian).mp4. h p://av.vimeo.com/

Darlis,Suharyo dan Sigit. 2009. Per mbangan Ergonomi pada Perancangan Stasiun Ker- ja Jurnal Sigma Epsilon Vol.13 No.4.

Ishak.2011. Desain Ergonomi Stasiun Kerja. Jurnal Sain kom Vol.10 No,1 STMIK Triguna

Dharma.

Sritomo, Arief dan Dwi. Perancangan Lingkungan Kerja dan Alat Bantu yang Ergonomis

untuk Mengurangi Masalah Back Injury dan Tingkat Kecelakaan Kerja pada Departemen

Mesin Bubut.Ins tut Teknologi Sepuluh Nopember.

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