ERC GmbH

Notified Body Interoperability (Subsystem vehicle)

ECM Certification Body

Independent Safety Assessment

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Experience with ECM

ERA Budapest, 2017 06 28

Dr. Fabian Schmid

5 years ECM certificationExperience of a certificatin body

…and the sector

VPI

ECM

certification

body

Accreditation body

ERA

Die

GeprüftenECMs

Workshops

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Experience with ECM

ERA Budapest, 2017 06 28

Dr. Fabian Schmid

The world seen with the eyes of

an ECM

Associations

VPI,…

Certification

bodies

ERA

Entity in Charge of Maintenance

ECM

Supliers

NSAs

NoBo

TSI

Railway

undertakingWorkshop

Dealers

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Experience with ECM

ERA Budapest, 2017 06 28

Dr. Fabian Schmid

Policy (I.1.a)

Safety targets (I.1.b)

Planning (I.1.d)

Risk-

management (I.2)

Competence

management (I.6)

Structure and responsibility (I.5)

Audit system (I.4.c)

Monitoring (I.3)

Damage

statistics (I.3.2)

Assessment of safety

(I.1.c)PLAN ACT

DO CHECK

Information (I.7) Documentation (I.8) Subcontracting (I.9)

Development (II)Fleet

Management (III)Workshop (IV)

Management (I)

Offer services Satisfaction

Requirements

Expectations Services

© Dr. Wirnsperger

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Experience with ECM

ERA Budapest, 2017 06 28

Dr. Fabian Schmid

ECM and „the others“▪ MoU until 31.5.2015

▪ National ECM Regulations until 31.5.2015, (Art. 12.4)

▪ National workshop certifications until 31.5.2017 (Art. 12.5)

▪ RU: Safety certificate replaces ECM for the time of ist

validity (Art. 12.7)2011 2012 2013 2014 2015

MoU new MoU valid

EU 445

“National ECM” Regulation

“National workshop” cert.

RU Safety Certificate valid

2017

EU 445

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ERA Budapest, 2017 06 28

Dr. Fabian Schmid

0

200

400

600

800

1000

1200

1400

22.01.2010 26.02.2011 01.04.2012 06.05.2013 10.06.2014 15.07.2015 18.08.2016

31.05.2013150 ECM

69 F4

42 Other

07.10.2016

MoU certificates

ECM certificates(incl. amendments etc.)

30.08.20121. ECM

Number of certificates

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ERA Budapest, 2017 06 28

Dr. Fabian Schmid

0

50

100

150

200

250

300

350

New Renewed Amended Revoked Suspended

350

6540

241

346

3859

32

2

ECM

F 2-4

Standard duration: 5 years

< 5 years: special circumstances

Newcomer: 1 year

Status of certificates

Data provided by ERA(September 2016)

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Experience with ECM

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Dr. Fabian Schmid

ECM

Workshop

Development, Fleet Management

ECM

F2/3

Workshop

X

Valid certificates

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Experience with ECM

ERA Budapest, 2017 06 28

Dr. Fabian Schmid

Safety targetsWork in progress…

1)

2)

3)

4)

…

We want…

„We want to become safer…“

• Definition

• Documentation

• Monitoring

• Action

PLAN ACT

DO CHECK

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Experience with ECM

ERA Budapest, 2017 06 28

Dr. Fabian Schmid

I 1.b/c/d – Safety targetsAn idea…

Product

Components

• Wheel

• Axle

• Brake

Work on…

• Wheelset

• Tank

Results

• Derailment

• Hot axle box

Employees

• Evaluation of

workplace

• Office

• Inspection

• Workshop

• Equipment

System

• Standstill days

• Deadlines for

maintenance

Incidents

Type

• Property

• Persons

Quantity

• Number

• Percent

• Costs

• /km

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Experience with ECM

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Dr. Fabian Schmid

Risk assessmentFuture

11

Safety targetsGoals

Damage analysisLook back

Continuous Improvement

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ERA Budapest, 2017 06 28

Dr. Fabian Schmid

Information safe wagonsEverybody wants information – nobody wants to share it

ECM

Workshop

NSA

Certification body(ECM, ISO, NoBo,…)

VPI

Railway

undertaking

Keeper

ECM F3

ECM F2Customer

Producer

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Experience with ECM

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Dr. Fabian Schmid

MileageThe great unknown

RU

• RUs don‘t deliver data

• Technically possible?

• AVV Art. 15.2, ECM Art. 5 (4), I 7.4.e

1 ECM receives data from RU

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Dr. Fabian Schmid

Mileage

Wagons go A B A

2

A

B

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Dr. Fabian Schmid

Mileage

3Renting

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Experience with ECM

ERA Budapest, 2017 06 28

Dr. Fabian Schmid

www.e-r-c.at

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Experience with ECM

ERA Budapest, 2017 06 28

Dr. Fabian Schmid

www.e-r-c.at

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ERA Budapest, 2017 06 28

Dr. Fabian Schmid

Mileage

“Here I go again…”

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Experience with ECM

ERA Budapest, 2017 06 28

Dr. Fabian Schmid

MileageThe problem?

ECM

RenterLogistics

RU

Keeper

Timely

Reliable

Precise

Mileage counter

on the wagon

Track is known Data provided by RU

RSRD²

xxxxx

xxxx

xxx

xxxxx

IM

X

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Experience with ECM

ERA Budapest, 2017 06 28

Dr. Fabian Schmid

MileagePrecision?

Certification body

„Be reasonable“

RISK

State attorney

???

ECM

„I roughly know it“

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ERA Budapest, 2017 06 28

Dr. Fabian Schmid

IV 10.e – CalibrationMeasure it precisely

• What needs calibration and what not?

• Identification

• Calibration intervals?

• In-house calibration?

10. When the documentation process is applied to the maintenance delivery

function, at least the following elements must be recorded:

(e) the validity of the previous measuring results when a measuring

instrument is found not to conform to requirements.

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Experience with ECM

ERA Budapest, 2017 06 28

Dr. Fabian Schmid22

Welding

• Crucial for maintenance level (3), 4, 5

• Certification systems exists

• Certification bodies rely on

– Welding: EN 15085-2 (and EN ISO 3834)

– NSA RID 6.8.2.1.23 welding acceptance

– NDT: EN ISO 9712

Non

Destructive

Testing

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ERA Budapest, 2017 06 28

Dr. Fabian Schmid

Summary

Positive

• One system in EU

• OTIF joined

• 445 is clever

• Good to use in

practice

Negative

• Accreditation,

Recognition, NSA

• Application not the

same all over

Europe

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Dr. Fabian Schmid

Thank you for your attentionThank you for your attention

DI Dr. Fabian Schmid

CEO

Waagner–Biro–Strasse 125

8020 Graz

Austria

schmid@e-r-c.at

DI Dr. Fabian Schmid

CEO

Brückenkopfgasse 1/1/6

8020 Graz

Austria

schmid@e-r-c.at

Office Nuremberg

Adam-Klein-Strasse 26-28

90429 Nürnberg

Germany