EQUIPMENT INSPECTIONS AND CHECKS(TURN KEY)

Sede legale: Corso Umberto I n° 145 - 74123 Taranto Tel. (099) 4718248 Fax (099) 4537623

Sedi Operative: Via Lacaita, 29 - 74121 Taranto

Viale De Gasperi, 60/A - 26013 Crema (CR)

Sito: www.fbmsrl.net e-mail : fbm@fbmsrl.net P.I: 02900730736Cap. Soc. I.V. Euro 10.000,00

Fb.m. s.r.l. is able to provide “Turn Key” services, focused on equipment efficiency and structural controls, where, using advanced technology in the context of the non-de-structive testing, we are able to establish the equipment residual life and identify the necessary activities to restore the initially designed condition and its re-starting.

After achieving important and essential certifications in the Oil&Gas industry in the field of control activities, in a few years our team has become one of the main Italian companies operating in the most important Petrochemical plants in Italy, such as:Sannazzaro de Burgondi, Porto Marghera, Ravenna, Porto Torres, Sarroch, Viggiano, Gela, Milazzo, Brindisi, Taranto

Xr & Gammar RadiographyUltrasounds

Leakage TestVideoendoscopy

ThermographyAcoustic Emissions

Positive Material Identification (Pmi)Robotic Thickness Measurement

Floorscan (Scattered Magnetic Flux)

P. 2

P. 3

P. 4

Our team is able to provide the most sophisticated services in the field of industry plants inspection and into non-Destructive Controls, adding on the traditional checks (radiogram-matic, ultrasound, magnetoscopisc, and so on) also thermographic, videoendoscopic, digital radiographic and the analysis of materials, always operating at high quality level with techni-cians trained and qualified according to the norms UNI EN ISO 9712 and ASNT

|| In order to better describe the activities our team has carried out, you can find further below some examples of non-De-structive Checks:

Xr & Gammar Radiography The radiographic investigation with XR and gamma applian-ces is used for welding, casting and up to 500mm forged products and the control is performed with maximum 300kV voltage, either directional or panoramic. The gamma rays control is performed by SE75 and IT132 sources. The radio-graphs results are returned on radiographic Kodak and Agfa films of different format and quality, to meet all customers’ requirements.

UltrasoundsUltrasound controls are used to measure the thickness and to search defects, using appliances of the latest technology, equipped with probes of various sizes and frequencies.Scans on different thicknesses can be easily performed with the possibility to control also painted surfaces, even at high temperature up to 500°C.In addition to feelers gauges on molten, forged and welded products, also defect-detector equipment with representa-tion of the signals A-scans and B-scans are used, to detect and size flaws in the various components.

Leakage TestThe leakage test consists of a seal test or detection, carried out on lines and welds to identify any leaks. High sensitivity foaming detectors can be used in areas at risk.On equipment where it is not necessary to create a pressure difference (for example methane lines), foam is sprayed directly and the possible bubbling is observed; also, to create a pressure difference, it can be used a Vacuum Box, which consists of a series of transparent boxes with gaskets that adhere by vacuum to the workpiece (for example the bottom of the tank).The boxes are connected to a vacuum pump to create a depression and a manometer is installed on it to check that the minimum pressure difference condition necessary for the control is reached.

VideoendoscopyIt is possible to make visual inspections using boroscopes, videoendoscopes and fiberscopes with heads of different dimensions and lengths, to match the different customer’s needs and inspect internally also components with compli-cated accessibility.Our systems are equipped with acquisition system and vi-deo recording fo r the control test storage.

Acoustic EmissionsAcoustic Emissions are a non-destructive control method which allows to detect and locate faults and leaks on tank bottoms, without stopping the operations.Acoustic Emissions give information on the physical integrity and on the stability of the inspected structure, using a clas-sical principal to detect and localize defects and losses insi-de all the structure.

Thermography• The control of the infrared thermocamera, is widely used

in the industrial and building sectors, in particular for the control on the spot of reinforced concrete structures and walls in general, insulations, such as:

• Control of operating burner kilns with short-range ther-mocamera for the checking of the correct functioning;

• Electrical switchboards, motors and electrical compo-nents in general;

• Industrial insulation equipment (tanks, lines);• Refractory material (kilns)

The controls are carried out by means of FLIR thermocameras with a resolution from 320X240 and over, to get the maximum definition and cover a wide range of products to check

Positive Material Identification (Pmi)Through the portable XRF analyzers of OXFORD Series X-MET , we can provide the chemical analysis of ferrous alloys, using spectrometric techniques with fluorescence of X-rays.The control can be done directly on-site or in our plants, accor-ding to the customer’s requirements and in complete safety.The management software allows the emission of the test re-port with the related certificate in a very short time. In addition, the spectrometry enables to analyze the alloys and calculate the percentage of equivalent carbon by means of the Spectro Argon analyzer.

Robotic Thickness Measurement The robotic thickness measurement is a ultrasound thick-ness-metric control system continuously carried out, by using a robot/crawler.The crawler/brick is a light and sturdy system, designed to perform a fast and reliable tank thickness control.The scanner can be from 70mm high and can work even on convex and concave surfaces, with a diameter of 2 meters which enables the use on AST, towers, spheres, both interior and exterior surfaces.The robot is equipped with 4 drive wheels that allow it to ea-sily exceed the weld seams; its use is also valid on studded tanks up to 12mm thick.

Floorscan ( Scattered Magnetic Flux) The bottom of a vertical atmospheric storage tank may have corrosive problems which could lead to the unwanted release of polluting materials in the soil. In case a barrel is already open and drained, the floorscan control allows to make an objective assessment of the state of the bottom plates and to indicate in a precise and verifiable way areas to restore or replace.Starting from the inspection activities, according to the ordi-nary control planning of the equipment maintenance manuals, we are able to give all the engineering activities starting from the calculation of the residual maturity to the upgrading of the equipment itself, with all technical documentation and authori-zation necessary for commissioning equipment operation and eventually, release the necessary certifications through a Cer-tification Authority.

|| A series of activities in the Oil & Gas industry, which have been carried out in the last five years:

Customer Description

ENIPreparing documentation for derogation Art.10 DM329/04 for equipment and PSV 200/300/400/800 Units

ENIPreparing documentation for derogation Art.10 DM329/04 for equipment and PSV 1100/1300/1600/1700/1780 Units

ENIPreparing documentation for derogation Art.10 DM329/04 for equipment and PSV 1900/2000/2100 Units

ENIPreparing documentation for derogation Art.10 DM329/04 for equipment and PSV 2300/2400/2500 Units

ENIPreparing documentation for derogation Art.10 DM329/04 for equipment and PSV 2600/2700/2750 Units

ENIPreparing documentation for derogation Art.10 DM329/04 for equipment and PSV 2800/3800 Units

ENIPreparing documentation for derogation Art.10 DM329/04 for equipment and PSV 3100/6100/6200 Units

ENIPreparing documentation for derogation Art.10 DM329/04 for equipment and PSV 2900/4200/4400 Units

Customer Description

ENI E2509A/B Exchanger residual maturity check

ENI E2512 Exchanger residual maturity check

ENI R2203 Reactor residual maturity check

ENI R2501 Reactor residual maturity check

Risk Based Inspections Plans

Fitness for Service Residual Maturity Check

Customer Description

ENICREEP damage analysis and check on C1406 Column

ENICREEP damage analysis and check on E-1426 Exchanger

ENICREEP damage analysis and check on AE-2206 Exchanger

ENICREEP damage analysis and check on C-101N Column

ENICREEP damage analysis and check on C-501 Column

ENICREEP damage analysis and check on R-201 Reactors

ENICREEP damage analysis and check on R-301 Reactors

ENICREEP damage analysis and check on R-302 Reactors

ENICREEP damage analysis and check on R-402 Reactors

ENICREEP damage analysis and check on E-401 Exchangers

ENICREEP damage analysis and check on E-411/A Exchangers

ENICREEP damage analysis and check on E-411/B Exchangers

ENICREEP damage analysis and check on C-1402 Column

Customer Description

ICOMEngineering and EC Certification for n.8 V409 A/B/C/D/E/F/G/H Vessels – ENI Refinery

ICOM Engineering and EC Certification for Vessel S-1801 - ENI Refinery

ICOM Engineering and EC Certification for D-22 - ENI Refinery

ICOM Engineering and EC Certification for Vessel V-2 - ENI Refinery

ICOM Engineering and EC Certification for Vessel V-1604B - ENI Refinery

ICOM Engineering and EC Certification for Vessel V-1614B - ENI Refinery

Officine Tecniche DePasquale

Engineering and EC Certification for E-201 A-F Exchangers- ENI Refi-nery-Taranto

Cestaro & ROSSI

Engineering and EC Certification for linee P3007 P3177 P3271 connecting lines ENI Refinery-Taranto

Cestaro & Rossi

Engineering and EC Certification for P3016 P3017 P3022 connecting lines - ENI Refinery-Taranto

ENI Engineering and EC Certification for V1805A vessel

ENICREEP damage analysis and check on C-1403 Column

ENICREEP damage analysis and check on C-1404 Column

ENICREEP damage analysis and check on C-1405 Column

ENICREEP damage analysis and check on E-1426 Exchanger

ENICREEP damage analysis and check on E-1427A Exchanger

ENICREEP damage analysis and check on E-1427B Exchanger

ENICREEP damage analysis and check on E-1427C exchanger

ENICREEP damage analysis and check on E-1427D exchanger

ENICREEP damage analysis and check on E-1428 exchangers

ENICREEP damage analysis and check on V-1405 vessel

ENICREEP damage analysis and check on V-1404 vessel

ENICREEP damage analysis and check on V-1402 vessel

Creep damage analysis and check

Equipment detailed engineering and related EC certification

Customer Description

ENI

n.3 torches check according to NTC2008:A-6601A-6602A-6603

ENI

n.4 columns check according to NTC2008: C-101C-303C-304C-1404

ENI

N.3 funnels check according to NTC2008:E1 funnelE2 funnelE4 funnelRHU funnel

ENI

N.3 ovens check according to NTC2008:F-2201F-2501F-4401

Customer Description

ENI G-4900 tunk exhaust lines stress analysis

ENI plant 58 J5872A - J5872B pumps connection stress analysis

ENI E-90104 pre-flash column bottom Filters line stress analysis

ENI Column E-90105 new suction line J-90121B stress analysis

ENI By-pass line pumps J-90118 A/B stress analysis

ENI Parallel J-90102 / 104 blowers stress analysis

ENI Doubling C1303/C-1304 exchangers stress analysis

ENI RC2RC2 line 14”v stress analysis

ENIn.2 PSA check according to NTC2008:MA-2201MA-2501

ENI

n.5 reactors check according to NTC2008: R-4120R-4121R-4122R-4123R-4124

ENIn.1 spherical tank check according to NTC2008:V-3178

ENI

n.6 tanks check according to NTC2008:T-3002T-3007T-3008T-3105T-3110T-3142

ENI 90157 Air cooler detailed engineering stress analysis

ENI C-5111 A/B Mantleside outgoing lines stress analysis

ENI Pump holders and stress analysis J1601 pump

ENI stress analysis P476 line

ENI EST plant residual dryer- stress analysis

ENI Exchange train rearrangement for FCC charge pre-heating - stress analysis

ENI Kiln line check B5702 - stress analysis

ENI stress analysis 8"-45-P063-A13A-LT

Static, dynamic and cyclic loading check (fatigue loading)

Heat charges and operating conditions resistence check

In addition to the above, in order to provide a "Turn Key” service, in terms of engineering and non-destructive testing, we also provide collateral activities such as scaffolding, insulation, lifting and handling equipment.

Even for these ancillary activities we provide engineering assistance to scaffolding design and computation, adequate insulation thickness check, lifting plans drawing up, logistics and safety organization.

Sede legale: Corso Umberto I n° 145 - 74123 Taranto Tel. (099) 4718248 Fax (099) 4537623

Sedi Operative: Via Lacaita, 29 - 74121 Taranto

Viale De Gasperi, 60/A - 26013 Crema (CR)Sito: www.fbmsrl.net e-mail : fbm@fbmsrl.net P.I: 02900730736Cap. Soc. I.V. Euro 10.000,00