Equipment-Initial and Monthly Checklist-updated 21st Jun 2015

8/17/2019 Equipment-Initial and Monthly Checklist-updated 21st Jun 2015

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CORRODED MEMBERS IN THE BOOM & JIB

CONDITION OF TELECOPIC CYLINDERCONDITION OF SHEAVES

CONDITION OF WEDGE SOCKET &TERMINATIONand DEAD END WIRE GRIPS ( both )

BOOM HOIST LINE SIZE (As per manufactured)

CONDITION OF BOOM HOIST

CONDITION OF HOIST SLIDE PAD (OR) ROLLER

BOOM STOP (BOOM LIMIT ANGLE INDICATOR)

CONDITION OF WIND SHIELD AND WIPER

HEAD LIGHT AND INDICATOR

CONDITION OF DOOR'S AND LOCK

CONDITION OF SEAT BELT (both side)

CONDITION OF BOOM ELEVATION

(IF GREASE SHOULD BE REMOVE)

37

34

30

CONDITION OF BODY

28

CONDITION OF METERS & GAUGES

OPERATOR MANUAL

WIND VELOSITY DEVICE (Anemometer)

CONDITION OF OPERATION JOY STICK

CONDITION OF BACKUP ALARM

OPERATOR CABIN

CONDITION OF HOOK BLOCK,WHIPLINE HOOK ANDCAPACITY SWL MARKING AND SAFETY LATCHS (BOTH)

MAKE

CAPACITY

BOOM LENGTH

SUB - CONTRACTOR

EQUIPMENT PLATE NUMBER

WIRING AND HARNESS

INSPECTION DESCRIPTION

CONDITION OF OPERATOR SUN ROOF AND WIPER

CONDITION OF STEERING AND PUMP

27

CONDITION OF BRAKE AND CLUTCH

CONDITION OF BOOM TELESCOPING

FIRE EXTINGUISHERS (10 BC-Asme B30.5)

AL-JUBAIL CHEMICAL COMPANY (KEMYA)

SAUDI ELASTOMERS PROJECT

INITIAL CHECK LIST FOR CRANE

MOTIVE POWER DIESEL ENGINE AND HYDRAULIC

S =satisfactory U =unsatisfactory COMMENTS

EQUIPMENT INSPECTION LOCATION

CONDITON OF BYPASS CONTROL (Incase of emergency)

LOAD RATING CHART

CONDITION OF SWING BRAKE

PARKING BRAKE (ELECTRONIC / MANUAL)

SIGHT / SPIRIT / TILT LEVEL (BUBBLE LEVEL)

CONDITION OF TYRE,WHEEL FRONT AND REAR

CONDITION OF SIDE MIRROR

CONDITION OF HORN

CONDITION OF WARNING LIGHTS AND DECALS

INSPECTION DATE

Inspection Standared From Asme B 30.5 and Manufaturer's manual

YEAR OF MANUFATURE

( Load Monitoring and Indicating systems )

CONDITION OF MOUNTED SLEWING,RING AND GEAR

CONDITION OF RATED CAPACITY INDICATOR

Class B - Flammable liquids including kerosene, oils, petrol, paints, diesel, etc.Class C - Electrical fires

BOOM

CONTINUE …….

RATED CAPACITY INDICATOR SYSTEM

CONDITION OF BOOM AND DEFORMED ,CRACKED ,

CONDITION OF ANTI - TWO - BLOCK DEVICE

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S.NO S U N/A COMMENTS

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81

82

CONDITION OF BATERY AND TERMINAL

CONDITION OF OUT RIGGER SLIDING ARMS

,ZIM,JACK AND FLOAT

OUT RIGGER ARMS SAFETY LOCK PIN

CONDITION OF OUT RIGGER SLIDING ARMS CYLINDER

HYDRAULIC HOLDING VALVE'S

OIL LEAKS

CONDITION OF ENGINE START

CONDITION OF ENGINE OIL FILTER

CONDITION OF LIFTING CYLINDER PIN

CONDITION OF SWING LOCK (electronic / manual)

WIRE ROPE DRUM

CONDITION OF OUT RIGGER LEVERS AND SIGHT / SPRITLEVEL /TILT

CONDITION OF WIRE ROPE DRUM LINER BRAKE

CONDITION OF HYDRAULIC OIL FLUID AND LEVEL

CONDITION OF BOOM EXTENSON & FLY JIB - PIN

( Automatic stop 2 Wraps )45

CONDITION OF WIRE ROPE DRUM & GROVE

CONDITION OF DRUM SPOOLING AND GUIDE

CONDITION OF BOOM HINGE PIN

CONTINUE …….

CONDITION OF WINCH DRUM MIRROR

CONDITION OF AIR FILTER

TRANS & ENG.MOUNTS

UNDERCARRIAGE

RELATED TO BOOM

53

HYDRAULIC OIL HOSES

OUT RIGGER BEAMS

CONDITION OF OUT RIGGER PAD

DEFORMED ,CRACKED OR CORRODED MEMBERS IN THESTRUCHER

CONDITION OF DISK BRAKE CHAMBER AND DRYER

CONDITION OF STERING CYLINDER,RACK ARM AND REARAXLE ADJUSTER

LEAKS

WHEEL CYLINDER SUSPENSION OR LEAF ,U -bolts and Nuts

PROPELLER SHAFT,HOUSING DIFFERENTIAL AND AXLE

CONDITION OF HYDRAULIC SWIVEL and HOSES

CONDITION OF CHASSIS

ENGINE COMPONENT

CONDITION OF FUEL OIL LINES

CONDITION OF ENGINE OIL LEVEL

CONDITION OF HOIST- LIMIT SWITCH

CONDITION OF AXLE LOCK

CONDITION OF DRUM MOTOR (upnormal sound)

CONDITION OF HYDRAULIC OIL HOSE'S

CONDITION OF SMOKE AND EXHAUST SYSTEM

CONDITION OF RADIATOR & COOLENT LEVEL

CONDITION OF ENGINE BELT

CONDITION OF FRONT JACK

OIL LEAKS

CONDITION OF ENGINE

CONDITION OF SUSPENSION and WHEEL LOCK

INSPECTED BY

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31

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39



CONDITION OF SEAT BELT (both side)

CONDITION OF TELECOPIC CYLINDER


Inspection Standared from Asme B30.5 and Manufacturer's Manual

DATE OF INSPECTION

BOOM

LOAD RATING CHART

CONDITION OF HOIST SLIDE PAD (OR) ROLLER


CONDITION OF SHEAVES

30

SELF SAFETY SPELTER (swage) BUTTON AND LOCK



( Load Monitoring and Indicating systems )BOOM STOP (BOOM LIMIT ANGLE INDICATOR)

CONDITION OF SWING BRAKE

CONDITION OF BODY

CONDITION OF DOOR AND LOCK

CONDITION OF SWING PEDAL / AUTOMATIC BRAKE

37


CONTINUE …….



CONDITION OF WARNING LIGHT AND DECALS


CONDITION OF BOOM AND DEFORMED ,CRACKED,

OPERATOR'S MANUAL

CONDITION OF WEDGE SOCKET &TERMINATION

and DEAD END WIRE GRIPS ( both )

CONDITION OF ANTI -TWO- BLOCK DEVICE

29

CONDITION OF STEERING AND PUMP

CONDITION OF HORN

CONDITION OF BOOM ELEVATION AND TELESCOPING

CAPACITY

BOOM LENGTH

SUB - CONTRACTOR

INITIAL CHECK LIST FOR CRANE


PARKING BRAKE (ELECTRONIC & MANUAL)

CONDITION OF OPERATION JOY STICK

CONDITION OF BYPASS CONTROL (Incase of emergency)

CONDITION OF WIRING AND HARNESS

26

HEAD LIGHT AND INDICATORS


CONDITION OF BACKUP ALARM

CONDITION OF OUT RIGGER TOUCH DISPLAY


MAKE

S =satisfactory U =unsatisfactoryCOMMENTS

CONDITION OF WINDSHIELD AND SUN ROOF WIPER


YEAR OF MANUFATURE

CONDITION OF TYRE,WHEEL FRONT AND REAR

CONDITION OF SIDE MIRROR

OPERATOR CABIN


ROOF WINDOW WIPER AND WASHER

27




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89

47


S =satisfactory U =unsatisfactory

CONDITION OF HYDRAULIC PRESSOR MOTOR HOSE OIL

LINES

CONDITION OF LIFTING CYLINDER PIN

CONDITION OF HYDRAULIC SWIVEL AND HOSES



INSPECTED BY

CONDITION OF COUNTER WEIGHT LIFT MOTOR ANDSENSOR

64

CONDITION OF HYDRAULIC OIL FLUID & LEVEL

CONDITION OF COUNTER WEIGHT SUPPORT PINS

CONDITION OF WINCH DRUM MIRROR

CONDITION OF DRUM & CLUTCH WHEEL(upnormal sound)

CONDITION OF HYDRAULIC OIL HOSE

CONDITION OF STERING CYLINDER AND SUPPORT RACKARM AND REAR AXLE ADJUSTER

WHEEL SUSPENSION OR SPRING LEAF AND FITTINGS

PROPELLER SHAFT & DIFFERENTIAL ,AXLE AND HOUSING

CONDITION OF SWING LOCK (electronic or manual)

CONDITION OF GYUING SYSTEM FOR TELESCOPIC

COMMENTS

CONDITION OF " A " FRAME & WIRE ROPE

CONDITION OF HOIST-LIMIT SWITCH


OUT RIGGER ARMS SAFETY LOCK PIN

HYDRAULIC OIL HOSE AND LEAK

CONDITION OF OUT RIGGER PAD


LEAKS

CONDITION OF COUNTER WEIGHT HOIST LINE

CONDITION OF BOOM HINGE PIN


CONDITION OF LUFFING JIB AND RAM

OUT RIGGER SLIDING ARMS CYLINDER

ZIM,JACK AND FLOAT

CONDITION OF HOLDING VALVES

CONDITION OF OUT RIGGER CONTROL

WIRE ROPE DRUM

CONDITION OF LATTICE FLY JIB

CONDITION OF TELESCOPIC CYLINDER (RAM) & PIN

OUT RIGGER

CONDITION OF WINCH DRUM & GROVE


CONTINUE …….


(WINCH DRUM) HAND RAIL,PLATFORM AND LOCKS

BOOM " Y"

CONDITION OF BOOM EXTENSON & FLY JIB- PIN


RELATED TO BOOM

UNDERCARRIAGE


CONDITION OF DISK BRAKE AND BOOSTER

55


CONDITION OF RADIATOR AND COOLENT LEVEL

( Automatic brake) Remaining wire ropes2 Wraps

INDICATING AND LEVEL AND REMOT

CONDITION OF ENGINE


CONDITION OF OUT RIGGER SLIDING ARMS

63

CONDITION OF ENGINE OIL LEVEL AND LEAK

ENGINE COMPONENT


TRANS & ENG.MOUNTS

Page.2 to 2


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16

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33

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35

36

37

CONDITION OF BYPASS CONTROL(Incase of emergency)

LATTICE BOOM AND TELECOPIC CYLINDER





CONDITION OF BOOM HOIST MECHANISM


DEFORMED ,CRACKED OR CORRODED MEMBERS IN THEBOOM & JIB


CONDITION OF GAUGES AND METERS

14


INITIAL CHECK LIST FOR CRAWLER CRANE

ROOF WINDOW WIPER AND WASHER

OPERATOR CABIN


YEAR OF MANUFATURE


(Rear, latice boom and wire rope drum)

FIRE EXTINGUISHERS (10 BC-Asme B30.5)Class B - Flammable liquids including kerosene, oils, petrol, paints, diesel, etc.Class C - Electrical fires


BOOM

( Load Monitoring and Indicating System )


LOAD RATING CHART,REPAIR AND OPERATION MANUAL


COMMENTS


SIDE MIRROR

CONDITION OF HORN

CAPACITY

26

SELF SAFETY BUTTON SPELTER SOCKET AND LOCK

RATED CAPACITY INDICATOR (OVER LOAD)

CONDITION OF MOUNTED SLEWING,GEAR RING AND GEAR

LATTICE BOOM LENGTH

17

15

CONTINUE …….


HYDRAULIC OIL LEVEL


CONDITION OF BOOM HINGE (FOOT) PIN

CONDITION OF ANTI - TWO - BLOCK DEVICE

21


WIND VELOSITY DEVICE (Anemometer)

AND DEAD END WIRE GRIPS ( both )

EQUIPMENT NUMBER




CONDITION OF WARNING LIGHT AND DECALS

DATE OF INSPECTION

REAR SIDE CAMERA VISIBLE

MAKE


CONDITION OF SEAT BELT

CONDITION OF DOOR LOCK

BOOM HOIST

SUB - CONTRACTOR

CONDITIO OF 4 CAMERA VISIBLE

OPERATOR CABIN


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OIL LEAK


CONDITION OF WINCH DRUM'S AND BRAKE ANDGUIDE,GROVE


INSPECTED BY




PENDENT MAST (GANTRY)

COMMENTS

63





TRACK SUSPENSION

WIRE ROPE DRUM


CONDITION OF WINCH DRUM MIRROR OR CAMERA

CONDITION OF DRUM & CLUTCH WHEEL(upnormal sound)

ROLLER FRAME

ENGINE COMPONENT


CONDITION OF ENGINE

CONDITION OF HYDRAULIC OIL HOSE

BACK STAY PENDENT & PINS


CONDITION OF LUFFING JIB

CONDITION OF LATTICE BOOM

CONDITION OF SUPER LIFT ATTACHMENTSand HOIST LINE

TRACK PAD PINS

CONDITION OF HYDRAULIC OIL FLUID & LEVEL


WINCHES AND BRAKE

GUIDE / ROLLERS

TRACK PAD BACK SPINAL DRIVE

TRACK PAD FRONT DRIVE

GANTRY & SHEAVES

JIB & PINS

FORESTAY PENDENT & PINS

CONTINUE …….

RELATED TO BOOMS.NO

CONDITION OF COUNTER WEIGHT HOIST LINE

TRANS & ENG.MOUNTS

TRACK PAD SUPPORT PIN LOOSE BOLT & NUTS

CONDITION OF HOIST-LIMIT SWITCH OR SENSOR

(Automatic brake) (Remaining wire rope minimum 2 Wraps )

Page.2 to 2


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911

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13

15

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20

21

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23

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26

27

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33

34

36

37

CONDITION OF FITTINGS

CONDITION OF HANGER END STOP

CONDITION OF CABLE TRACK AND JOINT

CONDITION OF SAFE GUARDS

CONDTION OF GEARS

INSPECTED BY

CONDITION OF TROLLY END SWITCH

CONDITION OF ANTI-TWO-BLOCK

CONDITION OF WIRE ROPE


CONDITION OF HOOK BLOCK,(CAPACITY OF SWL MARKING AND SAFETY LATCH )

CONDTION OF LIMIT SWITCHES AND STOPS

LOOSE AND BOLTS

CONDITION OF WEB PLATE and FITTINGS

CONDITION OF POWER SUPPLY CABLE TROLLEY

24FIRE EXTINGUISHERS (10 BC-Asme B30.5)


SAFETY SWITHCHES

25

CONDITION OF BOOM AND DEFORMED ,CRACKED,


CONDITION OF STRUCTURAL MEMBER

CONDITION OF RUNWAY STRUCTURE

WARNING DEVICES

SIGN AND LABELS

ELECTRICAL COMPANENTS

BRIDGE RAIL AND WHEELS

TROLLEY AND RUNWAY RAIL

MOTOR

CONDITION OF MOTOR ( UNUSUAL SOUND)




INITIAL CHECK LIST FOR OVER HEAD CRANE

MOTIVE POWER ELECTRICAL EQUIPMENT SERIAL NUMBER

MAKE

CAPACITY DATE OF INSPECTIONEQUIPMENT INSPECTION LOCATION

BOOM LENGTH

SUB - CONTRACTOR YEAR OF MANUFATURE




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18

19

20

21

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23

24

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26

27

2829

30

31

33

34

35


CONDITION OF POWER TRACK

EQUIPMENT NUMBER

CONDITION OF SWING RING & BEARING

CONDITION OF TELSCOPIC INSIDE CYLINDER

CONDITION OF BASE BOOM AND LIFTING CYLINDER ANDPIN

DATE OF INSPECTION

CONDITION OF WARNING LIGHT AND ALARM

CONDITION OF GROUND EMERGENCY LOWERINGMANUAL OPERATING SYSTEM

CONDITION OF UPRIGHT

CONDITION OF ARTICULATING JIB CYLINDER

CONDITION OF ROTATOR

CONDITION OF PLATFORM CONTROL BOX

CONDITION OF AXLE MANUAL LEVERS

CONDITION OF AXLE EXTENDING FRONT AND REAR

CONTINUE ….



MAKE

CONDITION OF SLIDER

SWL-CAPACITY


CONDITION OF GROUND CONTROL SYSTEM

CONDITION OF WHEEL CYLINDERS AND SUSPENSION

CONDITION OF SLAVE LEVEL CYLINDER

DRIVE MOTORS - RIGHT AND LEFT FRONT

CONDITION OF DRIVE WHEEL (FORWARD)

BOOM LENGTH

CONDITION OF STEER WHEEL (REVERSE)

DRIVE MOTORS - RIGHT AND LEFT REAR

CONDITION OF PLATFORM OPERATINGMANUAL EMERGENCY LOWERING


MAN BASKET (PLATFORM)

CONTROL LABELS (BOTH SIDE)

BASKET DOOR AND LATCH

LANYARD AND ANCHORING POINT

CONDITION OF FLY BOOM

BOOM

CONDITION OF FOOT SWITCH



SUB - CONTRACTOR

CONDITION OF REAR WHEEL RIGHT & LEFT CYLINDER

CONDITION OF FRAME

CONDITON OF BODY

YEAR OF MANUFACTURE

COMMENTS

CONDITON OF STRUCTURE


INITIAL CHECK LIST FOR MAN LIFT (ARTICULATING)

CONDITION OF UPRIGHT LEVEL CYLINDER

ROTARY COUPLER

AXLE (OUT RIGGER) MANUAL EXTENDING


32

CONDITION OF EXTENDABLE AXLES AND SHIM

CONDITION OF FRONT AND REAR JACK

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INSPECTED BY

ENGINE TRANSMISSION AND ENG.MOUNTS

CONDITION OF ENGINE DRAIN OIL FILTER AND GAUGE


BASKET LEVEL (Indicating and Alarm / Indicating Only)

TILTY CONTROL ( For Ground Level Make Little Tilt at the Same Time Boom UpAutomatic Operation Stop / Indicating and Alarm Will Come)

HYDRAULIC MANIFOLD / CONTROLS VALVES / HYDRAULICSYSTEM

CONDITION OF WIRING ELECTRICAL HARNESS

CONDITION OF SLOPE (TILT) WARNING DEVICE

CONDITION OF WHIPLINE DRUM MOTOR

SAFETY SWITCHES

OVERLOAD FROM BASKET ( if equiped) Most Morethen 30 Mtr Boom LengthAutomatic Stop. Below 30 mtr Alarm / indicating not Automatic Stop)

SPEED CONTROL (Below 10 Digree Angle Diffrence speed Above 20 Different SpeedYou should know Operate the Man Lift Otherways you cannot find out)

CONDITION OF HYDRAULIC RETURN FILTER AND GAUGE

AXLE EXTENSION ( Not All ManLift Morethan 30 Mtr Boom Length WithoutExtension Automatic (10 (Degree Angle) cut )


OIL LEAK


ENGINE COMPONENTS




CONDITION OF BATERY and TERMINAL

CONTINUE ….

CONDITION OF ENGINE AND BELT

0

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33

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37

39

40

41

CONTINUE ….

Inspection Standared from Ansi B92.5 and Manufacturer's Manual

LANYARD AND ANCHORING POINT

CONDITION OF PLATFORM OPERATING MANUALEMERGENCY LOWERING

COMMENTSINSPECTION DESCRIPTION

CONDITION OF FRAME

CONDITON OF STRUCTURE

CONDITION OF GROUND CONTROL SYSTEM

MAKE


BOOM

DATE OF INSPECTION

CONDITION OF SWING & BEARING

SUB - CONTRACTOR

BOOM LENGTH

DRIVE MOTORS - RIGHT AND LEFT REAR

CONDITION OF BASE BOOM AND LIFTING CYLINDER ANDPIN

CONDITION OF SLIDER

CONDITION OF FRONT AND REAR JACK


CONDITION OF FOOT SWITCH

MAN BASKET

POWER EMERGENCY SHUTDOWN SWITCH

TRAVEL JOY STICK AND HIGH ANDLOW


CONDITION OF REAR WHEEL LEFT AND RIGHT CYLINDER

CONDITION OF EXTENDED AXLE & NYLON ZIM

DRIVE MOTORS - RIGHT AND LEFT FRONT

CONDITION OF TELSCOPIC INSIDE CYLINDER

AXLE (OUT RIGGER) EXTENDING FOR MANUAL

CONDITION OF AXLE MANUAL LEVERS

CONDITION OF AXLE EXTENDING FRONT AND REAR

CONDITION OF WIRE ROPE AND ADJUSTEMENT NUTS

CONDITION OF PLATFORM CONTROL

CONDITION OF PLAT FORM


EQUIPMENT NUMBERMOTIVE POWER DIESEL ENGINE AND HYDRAULIC

YEAR OF MANUFACTURE

38

CONDITION OF BASKET DOOR AND LATCH

CONTROL STATION DECALS (BOTH SIDE)

CONDITON OF BODY

CONDITION OF STEER WHEEL (REVERSE)

CONDITION OF DRIVE WHEEL (FORWARD)

CONDITION OF FLY BOOM SECTION




INITIAL CHECK LIST FOR MAN LIFT (TELESCOPIC)

POWER EMERGENCY SHUTDOWN PUSH SWITCH

CONDITION OF UPRIGHT LEVEL CYLINDER

CONDITION OF UPRIGHT

CONDITION OF SLAVE LEVEL CYLINDER

CONDITION OF ARTICULATING JIB CYLINDER

CONDITION OF ROTATOR

CONDITION OF POWER TRACK

CONDITION OF BOOM LENGTH

CONDITION OF FLY BOOM RETRACT ADJUSTING NUTS ANDLOCK PLATES

CONDITION OF OUTER SHEAVE AND CABLE RETAINERBLOCK AND SHIMS

CAPACITY


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60

61

62

CONDITION OF HYDRAULIC PUMP AND HOSES

SPEED CONTROL (Below 10 Digree Angle Diffrence speed Above 20 Different SpeedYou should know Operate the Man Lift Otherways you cannot find out)

TILTY CONTROL ( For Ground Level Make Little Tilt at the Same Time Boom UpAutomatic Operation Stop / Indicating and Alarm Will Come)

BASKET LEVEL SENSOR (Indicating and Alarm / Indicating Only)

CONTINUE ….


SAFETY SWITCHES


CONDITION OF ENGINE


OIL LEAK


TRACTION MANIPOLD (HYDRAULIC SYSTEM)


INSPECTED BY






CONDITION OF HYDRAULIC SWIVEL AND HOSES

AXLE EXTENSION ( Not All ManLift Morethan 30 Mtr Boom Length WithoutExtension Automatic (10 (Degree Angle) cut )

OVERLOAD FROM BASKET ( if equiped) Most Morethen 30 Mtr Boom LengthAutomatic Stop. Below 30 mtr Alarm / indicating not Automatic Stop)

UNDER CARRIAGE AND ENGINE COMPONENTS


TRANS & ENG.MOUNTS

0

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MODEL #

S.NO S U N/A

1

2

3

4

5

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8

9

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11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36 LANYARD AND ANCHORING POINT


POWER EMERGENCY SHUTDOWN SWITCH

CONDITION OF EMERGENCY STOP BUTTON

CONDITION OF OSCILLATING AXLE LIMITSWITCHES REAR AXLE (ONLY)

CONDITION OF CONTROL STATION DECALS


37

CONTINUE ….


RIGHT REAR

LEFT FRONT

CONDITIO OF LOWER SIDE PAD CHANNEL AND PINS

CONDITION OF GUARD RAILS AND WELDINGS

CONDITION OF SCISSOR ARMS AND PIVOT PINS

CONDITIO OF SCISSOR LIFT CYLINDER OIL LEVEL

RIGHT FRONT

LEFT REAR

CONDITION OF STEER DRIVE WHEELS CYLINDER

CONDITION OF PLATFORM EXTENSION (S)

CONDITION OF PINS AND RETAINING FASTNERS

COMMENTS

CONDITION OF ROTTARY ANGLE SWITCH

CONDITION OF TILT CONTROL

SCISSOR CAGE




CONDITON OF BODY AND STRUCTURE

DATE OF INSPECTION

CONDITION OF JOY STICK

CONDITION OF DOOR AND LATCH

CONDITION OF EMERGENCY LOWERING CONTROL

SCISSOR ARMS

CONDITIO OF SCISSOR LIFT CYLINDER AND PINS

CONDITION OF EMERGENCY STOP BUTTON

CONDITION OF CONTROL SYSTEM DECALS

EQUIPMENT NUMBER

CONDITION OF CAGE



HEIGHT

YEAR OF MANUFACTURE


CONDITION OF BATTERY AND COMPARTMENT

DRIVE MOTOR

CONDITION OF OUT RIGGER AND INTER LOCK

CONDITION OF HIGH SPEED CUT OUT LIMIT SWITCH

CONDITION OF FRAME

WARNING LIMIT SWITCHES

MAKE

CAPACITY


GROUND CONTROL


CONDITION OF LIMIT SWITCH (S)

SUB - CONTRACTOR


CONDITION OF OUT RIGGER

INITIAL CHECK LIST FOR SCISSOR LIFT

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SAFETY SWITCHES

AXLE EXTENSION ( Not All ManLift Morethan 6 Mtr (18 Mtr Height Scissor Lift)Without Extension Automatic (10 (Degree Angle) cut )

OVERLOAD (if equiped) Most Morethen (18 Mtr Heigth Scissor Lift) Automatic Stop.Below 30 mtr Alarm / indicating not Automatic Stop)

SPEED CONTROL ( Below 10 Mtr Diffrence speed Above 20 Mtr Heigth DifferentSpeed You should know Operate the Scissor Lift Otherways you cannot find out Same SpeedReject)

TILTY CONTROL ( For Ground Level Make Little Tilt at the Same Time Make Height Automatic Operation Stop / Indicating and Alarm Will Come)






TRANS & ENG.MOUNTS


CONDITION OF ENGINE

INSPECTED BY

ENGINE COMPONENT

CONTINUE ….



OUT RIGGER JACK ( Check Out rigger without extension Make Higth Maximum 1mtr extend after Automatic Stop Must be All Jack proper extend not extended Morethan 1 mtr)



OIL LEAK

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S.NO S U N/A

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14

15

16

17

18

19

20

21

22

23

24

26

27

28

29

30

31

32

33

34

35

36

37

38

CONDITION OF LANYARD AND ANCHORING POINT


CONDITION OF LOWERING WARNING SYSTEM

CONDITION OF HYDRAULIC OIL LEVEL AND LEAK

CONDITIO OF SCISSOR LIFT CYLINDER AND PINS


25

CONDITION OF SCISSOR ARMS AND PIVOT PINS


CAPACITY

CONDITION OF DOOR LATCH AND GUARD RAILS

CONDITIO OF LOWER SIDE PAD CHANNEL AND PINS

COMMENTS


INITIAL CHECK LIST FOR ELECTRIC SCISSOR LIFT

MAKE

SCISSOR ARMS

DRIVE MOTOR

RIGHT FRONT

RIGHT REAR

LEFT FRONT

LEFT REAR

CONDITION OF CAGE AND ADJUSTABLE

MOTIVE POWER ELECTRIC POWER EQUIPMENT NUMBER


CONDITION OF TILT CONTROL ( 3 degree alarm )


INSPECTED BY

CONDITION OF EMERGENCY STOP BUTTONS

CONDITION OF GROUND EMERGENCY LOWERINGMANUAL OPERATING SYSTEM and CABLE

CONDITION OF BATTERY AND COMPARTMENT

CONDITION OF PROXIMITY SWITCHS

CONDITION OF BRAKE RELEASE KNOB

SUB - CONTRACTOR

HEIGHT

CONDITION OF OUT RIGGER

YEAR OF MANUFACTURE


CONDITIO OF SCISSOR LIFT CYLINDER OIL LEVEL

CONDITION OF STEER DRIVE WHEELS CYLINDERS

SCISSOR CAGE

CONDITION OF POTHOLE (LIMIT) SWITCH

CONDITION OF POWER CHARGER STATUS LED ANDCHARGER CONNECTOR

CONDITION OF FRAME

CONDITION OF OPERATION CONTROL AND JOY STICK

CONDITION OF EMERGENCY STOP PUSH BUTTONS


CONDITION OF EMERGENCY LOWERING CONTROL

CONDITION OF LIFT AND LOWERING SWITCH

CONDITION OF CAGE MAXIMUM LIMIT SWITCH

CONDITION OF CONTROL SYSTEM DECALS

DATE OF INSPECTION

CONDITION OF CONTROL STATION DECALS

CONDITION OF POTHOLE GUARD



CONDITON OF BODY

39

GROUND CONTROL

CONDITION OF CONTROL LEVERS

CONDITION OF ROTTARY ANGLE SWITCH


:-

:-

:-

:-

:-

o


15/60

SERIAL #

MODEL #

S.NO S U N/A

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

4041

42

43

44

45


CONDITION OF HYDRAULIC LIFTING CYLINDER

WARNING LIGHT

COMMENTS

HYDRAULIC CYLINDER

BACKUP ALARM

CONDITION OF CHASSIS AND CRACK

WHEEL SUSPENSION LEAF SPRINGS AND HOUSING

CONDITION OF AIR BRAKE CHAMBER AND SPRINGS


CONDITION OF OUT RIGGER AND BOOM CONTROL LOCKLEVER

TYRE AND WHEEL FRONT

HYDRAULIC CYLINDER HOLDING VALVE

TYRE AND WHEEL REAR

CONDITION OF AIR HOSE

CONTINUE….

CONDITION OF HYDRAULIC HOSE

CONDITION OF STERING AND BOX

CONDITION OF PARKING BRAKE

WIRING AND HARNESS


MAKE




BOOM LENGTH

SUB - CONTRACTOR


CONDITION OF HOOK AND CAPACITY SWL MARKING AND

SAFETY LATCHS

CONDITION OF BOOM AND TELECOPIC CYLINDER

CONDITION OF PTO SHAFT GEAR BOX

CONDITION OF BUBBLE LEVEL

CONDITION OF BOOM FITTINGS

CONDITION OF STABILIZER ZIM AND PAD

CONDITION OF CONTROL LEVER'S , REMOT SYSTEM

CONDITION OF DRIVER DOOR AND LOCK

CONDITION OF AIR DRYER AND AIR TANK

LEAKS

CONDITION OF AIR SUSPENSION


CONDITION OF EMERGENCY BRAKE

HYDRAULIC OIL LEVEL

INITIAL CHECK LIST FOR BOOM TRUCK (CRANE)


BOOM COMPENENT

CAPACITY

SIDEMIRROR

DATE OF INSPECTION

CONDITION OF WIRE ROPE DRUM AND WRAPS

CONDITION OF WIRE ROPE SUPPORTING ROLLERS

CONDITION OF ANTI 2 BLOCK

PROPELLER SHAFT & DIFFERENTIAL AND AXLE

FUEL TANK

CONDITION OF BODY

Inspection Standared from Asme B30.22 and Manufaturer's Manual

YEAR OF MANUFATURE


CONDITION OF STABILIZER AND BEAM

UNDERCARRIAGE



WIND SHIELD AND WIPER BLADE

CONDITION OF SWING RING AND LOOSE AND BOLTS

CONDITION OF SWING GEAR (BRAKE)

:

:

:

:

:

:

Page. 1 to 2

:-

:-

:-

:-

:-


16/60


46

47

48

49

50

51

52

53

54

55

56

57

58

59


CONDITION OF ENGINE



ENGINE COMPONENTS



CONDITION OF REAR DOOR



TRANS & ENG.MOUNTS


OIL LEAK

REAR SIDE


60FIRE EXTINGUISHERS (10 BC-Asme B30.22)

INSPECTED BY


CONTINUE….

CONDITION OF REAR DOOR LOCK LEVER


Page. 2 to 2


17/60

SERIAL #

MODEL #

S U N/A

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

33

34

35

36

37

38

39

40

41

42

43

CONDITION OF HYDRAULIC SUSPENSION

CONDITION OF HYDRAULIC LOCK INSTALATION

TRANS & ENG.MOUNTS


CONDITION OF UNIVERSAL-JOINT DRIVE (BOTH)


RIPPER



CONDITION OF FRAMES,CROSSBAR and WELDED

INSPECTED BY



CRACKS and WELDED


CONDITION OF ENGINE OIL LEVEL and OIL LEAKS

ENGINE COMPONENTS

DATE OF INSPECTIONEQUIPMENT INSPECTION LOCATION

SUB - CONTRACTOR

YEAR OF MANUFATURE

COMMENTS

ELECTRICAL WIRING AND HARNESS

CONDITION OF ENGINE & SAFE GUARDS

LEFT and RIGHT TILT FRAME & CYLINDER

CONDITION OF ENGINE START(SELF MOTOR SOLENOID SWITCH)


CONDITION OF ARTICULATING HITCH AND MOUNTS

CONDITION OF REAR AND FRONT AXLE

CONDITION OF BUCKET AND PINS

CONDITION OF GAUGES

BUCKET LINKAGE


CONDITION OF TRACTION FRAME CYLINDER

CONDITION OF PIVOT PINS



CONDITION OF RIPPER SHANK AND HOLDER

HYDRAULIC HOSE'S

Inspection Standared from Manufaturer's Manual

S.NO



MOTIVE POWER DIESEL ENGINE AND HYDRAULIC EQUIPMENT NUMBER

TRANSMISSIONANDFLUIDS

INITIAL CHECK LIST FOR MOTOR GRADER

WARNING LIGHT


HYDRAULIC OIL LEVEL

17

MAKE

CAPACITY

WINDSHIELD,WIPER and HORN

SIDE AND REAR MIRROR

HEAD LIGHTANDINDICATOR'S

OPERATION CONTROL LEVER (OR) JOYSTICK

HYDRAULIC CONTROL VALVE

CONDITON OF FRAME

OPERTATOR MANUAL

FIRE EXTINGUISHERS (10 BC)


LOOSE BOLTS,MOUNTS

MOULDBOARDCONDITION OF MOULDBOARD AND BRACKETS


:-

:-

:-

:-


18/60

SERIAL #

MODEL #


S U N/A

1

2

3

4

5

6

7

8

9

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

37

38

39

40

41

42

43

44

45

46

OIL LEAK

BUCKET

CONDITION OF REAR AND FRONT AXLE

CONDITION OF PIVOT PINS

CONDITON OF FRAME



(SELF MOTOR SOLONOIDE SWITCH)

TRANSMISSION AND FLUIDS

HYDRAULIC CONTROL & HOLDING VALVE

HYDRAULIC OIL LEVEL



ENGINE COMPONENTS

CRACKS & WARPAGE

LOOSE BOLTS,MOUNTS


CONDITION OF ENGINE


RIPPER

CONDITION OF RIPPER SHANK AND HOLDER

CONDITION OF LIFT CYLINDER

MAKE

BUCKET LINKAGE


GUIDE ROLLERS

CONDITION OF TRACK SUPPORT FRAME

ROLLER FRAME

TRACK


36

CONDITON OF LIFT CYLINDERS



TRANS & ENG.MOUNTS

CONDITION OF GAUGES & HOSES

INSPECTED BY

TRACK PAD PINS

COMMENTS


S.NO

CAPACITY



INITIAL CHECK LIST FOR BULLDOZER


DATE OF INSPECTION

SUB - CONTRACTOR

YEAR OF MANUFACTURE

TRACK PAD MASTER PIN


OPERTATOR MANUAL





10


WARNING LIGHT

TRACK PAD MOTOR & OIL LEVEL

EQUIPMENT NUMBER

HORN

TRACK PAD BACK SPINAL DRIVE AND TEETH




OPERATION CONTROL LEVER (OR) JOYSTICK

LOOSE BOLTS,MOUNTS

CRACKS and WELDED


:-

:-

:-

:-


19/60

SERIAL #

MODEL #

S.NO S U N/A

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

CONDITION OF ENGINE OIL LEVEL & OIL LEAKS



HYDRAULIC HOSE'S

POWER TRACK PAD MOTOR & OIL LEVEL

TRACK PAD PINS

CONDITION OF SLEWING MOTOR AND OIL LEVEL

ENGINE COMPONENTS


BOOM LIFTING HYDRAULIC CYLINDER

HEAD LIGHT AND INDICATOR'S

CAPACITY




INSPECTED BY

CONDITION OF MOUNTED SLEWING, RING AND GEAR

MAKE

WARNING LIGHT

YEAR OF MANUFATURE

BUCKET LINKAGE ,PIVOT PINS AND HYDRAULIC CYLINDER

POWER TRACK PAD BACK SPINAL DRIVE AND SPROKETS

OPERTATOR MANUAL


BUCKET ADAPTOR

INITIAL CHECK LIST FOR EXCAVATOR

LOOSE BOLTS,MOUNTS


CONDITION OF STICK and HYDRAULIC CYLINDER


UNDER SIDE AND TRACK PAD

HYDRAULIC OIL LEVEL

CONDITION OF HYDRAULIC PUMP STOP MANUAL

HORN

DATE OF INSPECTION


MONITOR PANEL

SUB - CONTRACTOR


TRACK & PAD

TRANS & ENG.MOUNTS

POWER TRACK GUIDE / ROLLERS


23



POWER TRACK FRONT IDLER



CRACKS & WARP

OPERATION CONTROL (JOY STICK) and DECALS






CONDITION OF ENGINE & START



:-

:-

:-

:-


20/60

SERIAL #

MODEL #

S.NO S U N/A

1

2

3

4

5

6

7

8

9

10

1112

13

14

15

16

17

18

19

20

21

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41 OIL LEAK

42

43



CONDITION OF ENGINE

MAKE

COMMENTS

EQUIPMENT NUMBER

HORN


OPERATION CONTROL (JOY STICK) and DECALS



CONDITION OF STICK

TRACK PAD BACK SPINAL DRIVE AND TEETH

TRACK PAD CHAINS

INSPECTED BY



BUCKET ADAPTOR AND TEETH



ROLLER FRAME


WARNING LIGHT

LOOSE BOLTS,MOUNTS

UNDER SIDE ANDTRACK PAD


HYDRAULIC OIL LEVEL

HYDRAULIC HOSE'S

RUBBER TRACK ADJUSTABLE CYLINDER




BUCKET LINKAGE

ENGINE COMPONENTS



CAPACITY

CONDITION OF LEVELING LEVER AND CYLINDER

CONDITION OF STICK ROTTOR AND LEFT AND RIGHT SIDECYLINDER 160 DIGREE

CONDITION OF AUXILATOR HIGH & LOW LEVER CONTROL

CONDITION OF PARKING BRAKE MANUAL



SUB - CONTRACTOR

YEAR OF MANUFATURE

STICK LIFTING CYLINDER'S



INITIAL CHECK LIST FOR MINI EXCAVATOR

EQUIPMENT INSPECTION LOCATION DATE OF INSPECTION

SITE

22

RUBBER TRACK & PAD


TRACK PAD PINS


TRANS & ENG.MOUNTS

OPERTATOR MANUAL

CRACKS & WARP


TRACK PAD MOTOR & OIL LEVEL

GUIDE ROLLERS

:-

:-

:-

:-


21/60

SERIAL #

MODEL #

S.NO S U N/A

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

INITIAL CHECK LIST FOR WHEEL LOADER OR PAYLOADER

STEERING CYLINDER

DATE OF INSPECTION


CAPACITY

CONDITION OF BOOM

BUCKET BELL CRANKS

BUCKET CENTER SUPPORT FRAME

LIFTING CYLINDER


CONDITION OF HYDRAULIC PUMP

HYDRAULIC OIL LEVEL

BECON ALARM



BUCKET ADAPTOR AND LINKAGE PIVOT PINS



EXHAUST SYSTEM

PROPELLER SHAFT CENTER SUPPORT BEARING



LEAKS




FRONT END PIVOT PIN

CONTINUE ….

LOOSE BOLT AND NUTS

BUCKET CYLINDER

BUCKET LIFT & DOWN SUPPORT FRAME

UNDERCARRIAGE

SUB - CONTRACTOR

YEAR OF MANUFATURE





BUCKET

CONDTION OF STEERING & HORN

MONITOR PANEL

CONDITION OF TILT AND LIFT CYLINDERS AND PINS


FUEL TANK

MAKE

WARNING LIGHT AND DECALS

OPERATION JOYSTICK

WIND SHIELD AND WIPER

TYRE AND WHEEL REAR


CONDITION OF HYDRAULIC OIL HOSES

COMMENTS

RIGHT AND LEFT STEERING STOPER CONTROL


17

Page.1 to 2

:-

:-

:-

:-


22/60


36

38

39

40

41

42

43

44

45

46

47



ENGINE COMPONENTS

OIL LEAK

CONDITION OF ENGINE

CONTINUE ….

37CONDITION OF ENGINE START

(SELF MOTOR SOLONOIDE SWITCH)

TRANS & ENG.MOUNTS



INSPECTED BY






Page.2 to 2


23/60

SERIAL #

MODEL #

S U N/A

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

23

24

25

26

27

28

29

30

31

32

33

34

SUB - CONTRACTOR

CONDITION OF BRAKE AND PARKING BRAKE


CONDITION OF SUPER STRUCTURE

UNDERCARRIAGE

INITIAL CHECK LIST FOR BACKHOE


BUCKET CYLINDER

FUEL TANK

BUCKET ADAPTOR

REAR BOOM SUPPORT FRAME AND STRUCTURE



S.NO

YEAR OF MANUFATURE


TYRE AND WHEEL REAR


EXHAUST SYSTEM

22


STEERING CYLINDER


DATE OF INSPECTION

HORN

REAR BOOM MANUAL LOCK


MAKE


LOOSE BOLT AND NUTS

PROPELLER SHAFT CENTER SUPPORT BEARING

COMMENTS


CAPACITY

CENTER TURNING POINT



CONDITION OF BUCKET AND PIN


CONTINUE …

CONDITION OF HOLDING VALVE

CONDITION OF HYDRAULIC HOSE's

WARNING LIGHT

BECON ALARM

OPERATION JOYSTICK

BUCKET UP & DOWN SUPPORT FRAME

LEAKS

REAR SLIDE FRAME

AUXILIARY SYSTEM

BUCKET LINKAGE AND PIN'S

HYDRAULIC OIL LEVEL

LIFTING CYLINDER



Page.1 to 2

:-

:-

:-

:-


24/60

S U N/A COMMENTS

35

36

37

38

39

40

41

42

43

44

45

46

CONTINUE …

ENGINE COMPONENTS







CONDITION OF ENGINE


INSPECTED BY

OIL LEAK




TRANS & ENG.MOUNTS

Page.2 to 2


25/60

SERIAL #

MODEL #

S U N/A

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

HORN




UNDERCARRIAGE




SUB - CONTRACTOR

OIL LEAK

DATE OF INSPECTION

OPERATION JOYSTICK

CONDITION OF SEAT BELT AND RESTRICTION GUARD ORSEAT BAR

17

TYRE AND WHEEL REAR


INSPECTED BY

S.NO

EXHAUST SYSTEM

HYDRAULIC DRIVE MOTOR

CONDITION OF BUCKET

CONDITION OF GRAB HANDLE

HYDRAULIC CYLINDER'S



BUCKET LINKAGE


CONDITION OF ENGINE

FUEL TANK

CAPACITYEQUIPMENT INSPECTION LOCATION


WARNING LIGHT AND BECON ALARM


MAKE

SITE



CONDITION OF HYDRAULIC HOSES

HYDRAULIC OIL LEVEL

CONDITION OF LIFTING CYLINDER



CONDITION OF LIFT ARM


INITIAL CHECK LIST FOR SKID STEER LOADER

YEAR OF MANUFATURE

INSPECTION DESCRIPTIONS =satisfactory U =unsatisfactory

COMMENTS


ENGINE COMPONENTS

TRANS & ENG.MOUNTS


HYDRAULIC HOSE

:-

:-

:-

:-


26/60

SERIAL #

MODEL #

S U N/A

1

2

3

4

5

6

7

8

910

11

12

13

14

15

16

17

18

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

FUEL TANK



ENGINE COMPONENTS

UNDERCARRIAGE


MAKE

TRANS & ENG.MOUNTS


HYDRAULIC DRIVE MOTOR AND HOSES


YEAR OF MANUFATURE

CAPACITY

HYDRAULIC CYLINDER'S

EXHAUST SYSTEM


S.NO


OIL LEAK

CONDITION OF ENGINE


CONDITION OF GRAB HANDLE

CONDITION OF HYDRAULIC AND STOP

HYDRAULIC OIL LEVEL

HYDRAULIC HOSEBUCKET LINKAGE

CONDITION OF SEAT BELT AND RESTRICTION GUARD ORSEAT BAR

DATE OF INSPECTION

EQUIPMENT INSPECTION LOCATIONSUB - CONTRACTOR

INITIAL CHECK LIST FOR SKID STEER COMPACT TRACK LOADER


CONDITION OF ENGINE REAR DOOR AND LOCK


INSPECTED BY

CONDITION OF LIFT ARM

HORN

WARNING LIGHTS AND BECON ALARM

OPERATION JOYSTICK

LIFTING CYLINDER

19

CONDITION OF BUCKET






CONDITION OF ROLLER SUSPENSION

CONDITION OF RUBBER TRACK

CONDITION OF STEEL ROLLER







:-

:-

:-

:-


27/60

SERIAL #

MODEL #

S U N/A

1

2

3

4

5

6

7

8

9

1011

12

13

14

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37 OIL LEAK

38

39

REVERSE ALARM

MAST CYLINDER

WARNING LIGHT

INITIAL CHECK LIST FOR TELESCOPIC HANDLER (FORK LIFT)


MAKE






FORKS & SUPPORT PIN


LEAKS

STEPS,HANDRAIL

STABILIZER ARMS,CYLINDERS,PADS

CAPACITY DATE OF INSPECTION

SUB - CONTRACTOR

YEAR OF MANUFACTURE




COMMENTS


TYRE AND WHEEL REAR


HORN

15

GAUGES



NO

Inspection Standared From ANSI - ITSDF- B56.6 and Manufaturer's Manual


CYLINDERS AND HOSES

TELEHANDLER

UNDERCARRIAGE

FUEL TANK

ENGINE COMPONENTS






CONDITION OF BOOM

CONDITION OF ENGINE

CONDTION OF CHASSIS

CONDITION OF DISK BRAKE

BODY MOUNTING

HYDRAULIC CYLINDER

TURNING CYLINDER

EXHAUST SYSTEM

PROPELLER SHAFT & DIFFERENTIAL

INSPECTED BY

TRANS & ENG.MOUNTS



:-

:-

:-

:-


28/60

SERIAL #

MODEL #

S U N/A

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35 OIL LEAK

36

37

S.NO




ENGINE COMPONENTS


GAUGES

CYLINDERSANDHOSES

INSPECTED BY


TRIPLEX CHAIN

MAKE

YEAR OF MANUFACTURE

CAPACITY -----


HORN

WARNING LIGHT



MAST CYLINDER

FORKS & SUPPORT PIN

HYDRAULIC CYLINDER

TURNING CYLINDER

EXHAUST SYSTEM

INITIAL CHECK LIST FOR FORK LIFT


FUEL TANK



LEAKS

Inspection Standared From ANSI - ITSDF- B56.6 and Manufaturer's Manual

16

UNDERCARRIAGE

DATE OF INSPECTION

SUB - CONTRACTOR


TYRE AND WHEEL REAR



COMMENTS

FIRE EXTINGUISHERS (10 BC-ANSI - ITSDF- B56.6 )

REVERSE ALARM AND LEVER





CONDITION OF DISK BRAKE

BODY MOUNTING






TRANS & ENG.MOUNTS


CONDITION OF ENGINE

CONDTION OF CHASSIS

:-

:-

:-

:-


29/60

SERIAL #

MODEL #

S U N/A

1

2

3

4 HORN

5

6 WARNING LIGHT

7

8

9

10 BECON ALARM

11

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

3031

32

33

34

35

36

37 OIL LEAK

38

39



CONDTION OF STEERING


Inspection Standared From Manufaturer's Manual

S.NO

TRANS & ENG.MOUNTS

12






INITIAL CHECK LIST FOR ROLLER COMPACTOR

COMMENTS

EQUIPMENT NUMBER


CAPACITY


CONDITION OF LEFT & RIGHT ROLLER CYLINDERS

CONDITION OF HYDRAULIC AND HOSES


CONDITION OF ENGINE



HYDRAULIC OIL LEVEL


TYRE AND WHEEL REAR


WIND SHIELD AND WIPER

OPERATION JOYSTICK


WARNING LIGHT

DATE OF INSPECTION

SUB - CONTRACTOR

CONDION OF REAR WHEEL & TYRE

EXHAUST SYSTEM

CONDITION OF HYDRAULIC PUMP


ROLLER


MAKE

YEAR OF MANUFATURE



INSPECTED BY

LOOSE BOLT AND NUTS

CONDITION OF ROLLER AND SUPPORT LINK

WHEEL AND AXLE

CODITION OF HYDRAULIC DISK BRAKE AND HOSES

STEERING CYLINDER


UNDERCARRIAGE

ENGINE COMPONENTS

FUEL TANK

LEAKS


:-

:-

:-

:-


30/60

SERIAL #

MODEL #

S U N/A

1

2

3

4

5

6

7

8

10

11

12

13

14

15

17

18

19

20

21

22

23

24

25

26

27

2829

30

31

32

33

34

35

WIND SHIELD AND WIPER BLADE


S.NO INSPECTION DESCRIPTION

CONDITION OF STOPPER

SIDE MIRROR


CONDITION OF TRUCK SPROKTS

LEAKS

CONDITION OF WHEEL DRUM ,AIR BRAKE CHAMBER ANDRETURN SPRINGS

CONTINUE …

HYDRAULIC LIFTING CYLINDER

HORN

WARNING LIGHT

HEAD LIGHTANDINDICATOR

UNDERCARRIAGE

HYDRAULIC OIL LEVEL

HYDRAULIC CYLINDER

WHEEL SUSPENSION LEAF

REVERSE ALARM


CONDITION OF BRAKE AND CLUTCH AND PARKING BRAKE

AS PER MANUFATURER TRUCK LIMIT SAFETY ROPE

TRUCK REAR DOOR AND LEVER

TRUCK SAFETY LOCK PIN


CONDITION OF DRIVER DOOR AND LOCK

16

CONDITION OF AIR TANK'S

CONDITION OF AIR HOSE

CONDITION OF HYDRAULIC HOSE


(AIR COMPRESSED FOR AIR BRAKE) AIR DRYER

CONDITION OF EMERGENCY BRAKE

SILENCER AND SMOKE

SUB - CONTRACTOR

HYDRAULIC CYLINDER HOLDING VALVE



INITIAL CHECK LIST FOR DUMP TRUCK

TYREANDWHEEL FRONT


TRUCK

MAKE


DATE OF INSPECTION

YEAR OF MANUFATURE

MOTIVE POWER DIESEL ENGINE AND HYDRAULIC EQUIPMENT PLATE NUMBER

CAPACITYEQUIPMENT INSPECTION LOCATION

COMMENTS


TYREANDWHEEL REAR

:

Page.1 to 2

:-

:-

:-

:-


31/60

S U N/A COMMENTS

36

37

38

39

40

41

42

43

44

45

46

47

48

49

ENGINE COMPONENTS


CONTINUE …

TRANS & ENG.MOUNTS


CONDITION OF ENGINE

CONDITION OF REAR DOOR

CONDITION OF REAR DOOR LOCK LEVER






INSPECTED BY

OIL LEAK



REAR SIDE


Page. 2 to 2


32/60

SERIAL #

MODEL #

S U N/A

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

26

27

28

29

30

31

32

33

34

UNDERCARRIAGE


TYREANDWHEEL FRONT

TRAILER SIDE LIGHT

WIPER BLADE

TRAILER PLATFORM

CAPACITY

SUB - CONTRACTOR

MOTIVE POWER DIESEL POWER


EXHAUST SYSTEM




INITIAL CHECK LIST FOR TRAILER

EMERGENCY BRAKE

CONDITION OF BRAKE AND CLUTCH AND PARKING BRAKE

BECON LIGHT

COMMENTS

HORN

SIDEANDREAR MIRROR

CONDITION OF AIR DRYER AND AIR TANK

FUEL TANK

AIR BRAKE HOSE COUPLING

LASING BELT and AUTOMATIC TRUCK RATCHET (GRIP)

WHEEL DRUM & BRAKE CHAMBER , SLACK ADJUSTER ANDRETURN SPRINGS

DATE OF INSPECTION

CONDITION OF LEAF OR AIR SUSPENSION

S.NO

HEAD LIGHTANDINDICATOR

WIND SHIELD

STERING

REVERSE ALARM

TRAILER PARKING SUPPORT LEGS

CONDITION OF WHEEL HITCH,HANDLE LOCK and SPRINGS

WARNING LIGHT


DRIVER CABIN DOOR

CONDITION OF AIR SYSTEM

LOOSE BOLTS,MOUNTS

LEAKS ANDCRACK


YEAR OF MANUFATURE


CONDITION OF AIR SUSPENSION

VEHICLE PLATE NUMBER


25

MAKE


TYREANDWHEEL REAR

ENGINE STOP FLOAT SWITCH

CONTINUE … Page.1 to 2

:-

:-

:-

:-


33/60

S U N/A COMMENTS

35

36

37

38

39

40

41

42

43

44

45

46 OIL LEAK

47

48

CONDITION OF ENGINE





CONDITION OF SILENCER ANDSMOKE



CONTINUE …



INSPECTED BY

ENGINE COMPONENTS



TRANS & ENG.MOUNTS


Page. 2 to 2


34/60

SERIAL #

MODEL #

S U N/A

1

2

3

4

5

6

7

8

1011

12

13

14

15

17

1819

20

21

22

23

24

25

26

27

2829

30

31

32

33

34 OIL LEAK

35

36

HORN





INSPECTED BY



ENGINE COMPONENTS


FUEL TANKLEAKS

TRANS & ENG.MOUNTS


CONDITION OF ENGINE


TRUCK

TRUCK AND REAR DOOR

CONDITION OF DOOR

CONDITION OF WHEEL DRUM AND BRAKE LINER


YEAR OF MANUFATURE


16


CONDITION OF SUSPENSION LEAF

WIND SHIELD

SIDEMIRROR

TYRE AND WHEEL REAR


UNDERCARRIAGE



CONDITION OF WIPER BLADE

EQUIPMENT INSPECTION LOCATIONCAPACITY


REVERSE ALARM

WARNING LIGHTS


S.NO

COMMENTS

INITIAL CHECK LIST FOR TRUCK


CONDITION OF CLUTCH

CONDITION OF BRAKE



SUB - CONTRACTOR



DATE OF INSPECTION

EXHAUST SYSTEM


MAKE

:-

:-

:-

:-


35/60

SERIAL #

MODEL # ------------

S U N/A COMMENTS

1

2

3

4

5

6

7

8

10

11

12

13

14

15

17

18

20

21

23

24

25

26

27

28

29

30

31

16

INSPECTION DESCRIPTIONS.NO

FUEL TANK

CONDITION OF SUSPENSION LEAF

CONDITION OF WIPER BLADE

CONDITION OF WATER PUMP

CONDITION OF RECAIL STARTER ASSEMBLY

EXHAUST SYSTEM

(PULL CORD AND SAFE GUARD)

PROPELLER SHAFT , DIFFERENTIAL AND AXLE

SAFE GUARD

PUMP BEAD

22

CONTINUE …

CONDITION OF TANKER LADER

WATER PUMP



WIND SHIELD

CONDITION OF CLUTCH


REVERSE ALARM


UNDERCARRIAGE

LEAKS

LEAKS

TANK SIGNAGE ( BOTH SIDE ENGLISH AND ARABIC)

SIDEMIRROR

YEAR OF MANUFATURE



SUB CONTRACTOR

CONDITION OF BALL VALVE

TYREANDWHEEL REAR


SITE




CONDITION OF DOOR

INITIAL CHECK LIST FOR WATER TANKER

TANK

CONDITION OF FRAME



MAKE


TYREANDWHEEL FRONT

WARNING LIGHT

( POTABLE WATER TANKER , CAPACITY 18000 LTR)19


HORN

Page. 1 to 2

:-

:-

:-

:-


36/60

S U N/A COMMENTS

32

33

34

35

36

37

38

39

40

41 OIL LEAK

42

43





ENGINE COMPONENTS

CONDITION OF ENGINE


TRANS & ENG.MOUNTS





CONTINUE …


INSPECTED BY

Page.2 to 2


37/60

SERIAL #

MODEL # ----------

S U N/A COMMENTS

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

26

27

29

30

31

32

33

34

SUB CONTRACTOR

BECON LIGHT

HORN

STERING

DIESEL LEAKAGE

DISPENSING PUMP NOZZLE

BALL VALVE


MOTIVE POWER DIESEL POWER EQUIPMENT PLATE NUMBER

WIND SHIELD

BRAKE AND CLUTCH AND PARKING BRAKE

DIESEL GENERATOR

(PULL CORD AND SAFE GUARD)

FIRE EXTINGUISHERS (10 - BC)

DIESEL GENERATOR

FUEL TANK

LEAKS

CONTINUE …

AIR COOLER

LADER

HOSE

GROUNDING

PUMP BEAD


METERS

DRIVER CAPIN DOOR & LOCK

WARNING LIGHT's

DIESEL TANK

SIGNAGE (CAPACITY,DIESEL,NO SMOKING)

TANK



REVERSE ALARM


INITIAL CHECK LIST FOR DIESEL TANKER



YEAR OF MANUFACTURE

25CONDITION OF RECAIL STARTER ASSEMBLY

S.NO INSPECTION DESCRIPTIONS =satisfactory U =unsatisfactory

SIDE & REAR MIRROR

MAKE

WIPER BLADE & MOTOR

TYREANDWHEEL REAR

TYREANDWHEEL FRONT

28

UNDERCARRIAGE

EXHAUST SYSTEM

WHEEL SUSPENSION LEAF


TRANS AND ENG. MOUNDS

Page.1 to 2

:-

:-

:-

:-


38/60

S U N/A

35

36

37

38

39

40

41

42

43

44 OIL LEAK

45

46





INSPECTED BY

CONTINUE …



ENGINE COMPONENTS

CONDITION OF ENGINE





TRANS & ENG.MOUNTS

Page.2 to 2


39/60

SERIAL #

MODEL #

S.NO S U N/A

1

2

3

4

5

6

7

8

9

10

13

15

16

17

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

Inspection Standared From Asme B 30.3 and Manufaturer's manual


SUB CONTRACTOR YEAR OF MANUFATURE

11CONDITION OF OPERATION CONTROL(SUCH AS TROLLY ,SWING,HOOK UP and DOWN all 3rd GEAR SPEED,SWING MAXIMUM 2TIME ROTATION 360 digree AFTER AUTO CUT)



INITIAL CHECK LIST FOR TOWER CRANE

MOTIVE POWER ELECTRIC POWER EQUIPMENT NUMBER

MAKE


LATTICE BOOM LENGTH

OPERATOR CABIN

SIDE MIRROR

CONDITION OF HORN

CONDITION OF WARNING LIGHTS AND DECALS



CONDITION OF ANTI-COLLISION SENSOR and SWING GEAR


CONDITION OF DOOR LOCK

OPERATION MANUALS


OPERATIOR CABIN

BOOM

CONDITION OF LATTICE BOOM

TIP SHEAVE

BOOM HOIST

CONDITION OF LOWER LOAD BLOCK

HYDRAULIC OIL LEVEL

WIND VELOSITY DEVICE (Anemometer) AND INDICATING

CONDITION OF WEDGE SOCKET &TERMINATION andWIRE GRIPS ( Both )

12CONDITION OF PUSH CONTROL SWITCH(Temporary load hold and auto on,horn)

CONDITION OF GAUGES AND METERS

14RATED CAPACITY INDICATOR SYSTEM

( Load Monitoring and Indicating SYSTEMs )

CONDITION OF EMERGENCY STOP

CONDITION OF PLAT FORM

CONDITION OF OPERATOR REST PLATFORM

18FIRE EXTINGUISHERS (10 BC-Asme B30.3)Class B - Flammable liquids including kerosene, oils, petrol, paints, diesel, etc.Class C - Electrical fires


CONDITION OF TROLLY TRAVEL END LIMIT SWITCH

CONDITION OF LIMIT - HOOK BLOCK DEVICE

CONDITION OF BOOM HOIST MECHANISM

CONDITION OF MOUNTED SLEWING,RING AND GEAR

CONDITION OF WINCH DRUM'S AND BRAKE ANDGUIDE,GROVE

CONDTION OF FREE SWING LOCK



CONDITION OF COUNTER WEIGHT

CONTINUE …


:-

:-

:-

:-

:-

Page.1 to 2


40/60

S U N/A COMMENTS

37

38

39

40

41

42

43

CONTINUE …

RELATED TO BOOM

TOWER

CONDITION OF BASE PLAT FORM

CONDITION OF TOWER (MAST)

CONDITION OF TOWER REST PLATFORM(EVERY 6 MTR) and FITTINGS

CONDITION OF LOOSE ANCHOR BOLT & NUTS

CONDITION OF TOWER BASE BALLAST WEIGHT

CONDITION OF CONCRATE FOOTING (BASE)

CONDITION OF GROUND EARTLINK (TPI CERTIFIED)

INSPECTED BY

Page.2 to 2


41/60

SERIAL #

MODEL #

S U N/A

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30



COMMENTSS.NO


OIL LEAK


TRANS & ENG.MOUNTS

CONDITION OF EARTY ROD AND CLAMP

INSPECTED BY

BYPASS IN PANEL OR BATTERY CONNECTIONS



INITIAL CHECK LIST FOR POWER GENERATOR

MOTIVE POWER DIESEL POWER EQUIPMENT ASSET NUMBER

MAKE


SUB CONTRACTOR

YEAR OF MANUFACTURE

CONDITION OF FRAMEANDBODY

CONDITION OF PANEL SAFE GUARDS

CONDITION OF OUT PUT ON,OFF SWITCH

CONDITION OF DISPLAY PANEL AND INDICATIONS

CONDITION OF AUTO START AND SHUTDOWN

CONDITION OF PANEL BOARD

CONDITION OF GAUGES

CONDITION OF METERANDSWITCHES AND DECALS

EXHAUST SYSTEM

EMERGENCY STOP

CONDITION OF OUT PUT SOCKET

CONDITION OF ELECTRICAL WIRING AND HARNESS

PLACE IN DRIP TRAY

SIGN BOARDS - NO SMOKING,CAUTION ANDENERGIZED,WEAR AIR PLUG,UNAUTHORISED PERSON NOTALLOWED,CONTACT PERSON NUMBER AND BARRICADE

CONDITION OF FIRE EXTINGUISHER

ENGINE COMPONENTS

CONDITION OF ENGINE








CONDITION OF VOLTAGE EARTH LEAKAGE CIRCUITBRAKER (ELCB)

:-:-

:-:-

:-:-

:-:-


42/60

SERIAL #

MODEL #

S U N/A

1

2

3

4

5

6

7

8

9

10

11

13

14

15

16

17

18

19

20

21

22

23

24

25

S.NO


CONDITION OF ENGINE ON-OFF SWITCH (IF EQUIPPED)



INITIAL CHECK LIST FOR PORTABLE GENERATOR

MOTIVE POWER DIESEL POWER EQUIPMENT NUMBER

MAKE


SUB CONTRACTOR

YEAR OF MANUFACTURESITE

(PULL CORD AND SAFE GUARD)12

CONDITION OF ON AND OFF AND CHOKE LEVER

CONDITION OF ELECTRICAL OUT PUT CONNECTION FROMPANEL BOARD WITH GFCI

CONDITION OF RECAIL STARTER ASSEMBLY


CONDITION OF ELECTRICAL WIRING AND HARNESS

PLACE IN DRIP TRAY


ENGINE COMPONENTS

CONDITION OF ENGINE


COMMENTS

CONDITION OF FRAME AND BODY


CONDITION OF OUT PUT ON OF SWITCH


CONDITION OF METER AND SWITCHES,DECALS ANDLABELS

EXHAUST SYSTEM

BYPASS IN PANEL OR BATTERY CONNECTIONS




INSPECTED BY



TRANS & ENG.MOUNTS



OIL LEAK

:-

:-

:-

:-


43/60

SERIAL #

MODEL #

S.NO

S U N/A

1

2

3

4

5

6

7

8

9 BYPASS IN PANEL OR BATTERY CONNECTIONS

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25 OIL LEAK

26

27

28


MAKE

CAPACITY -------------- DATE OF INSPECTIONEQUIPMENT INSPECTION LOCATION

SUB - CONTRACTOR


INITIAL CHECK LIST FOR WELDING MACHINE


YEAR OF MANUFACTURE

CONDITION OF FRAME AND BODY

CONDITION OF TYRE AND SIZE


CONDITION OF OUT PUT ON OF SWITCH


CONDITION OF GAUGES

CONDITION OF METER, SWITCHES,DECALS AND LABELS


CONDITION OF ELECTRICAL OUT PUT CONNECTION FROMPANEL BOARD WITH GFCI

CONDITION OF ELECTRICAL AND HARNESS

CONDITION OF CABLE AND ELCTRODE HOLDER OR CLAMP


COMMENTS


PLACE IN DRIP TRAY


ENGINE COMPONENTS

CONDITION OF ENGINE



EXHAUST SYSTEM




CONDITION OF DYNAMO BELT ( FOR CHARGING)




TRANS & ENG.MOUNTS

CONDITION OF EARTY ROD AND CLAMP

INSPECTED BY

:-:-

:-:-

:-:-

:-:-


44/60

SERIAL #

MODEL #

S U N/A

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33


S.NO

YEAR OF MANUFACTURE



INITIAL CHECK LIST FOR TOWER LIGHT


MAKE


SUB - CONTRACTOR

CONDITION OF DYNAMO BELT


COMMENTS

CONDITION OF FRAMEANDBODY

CONDITION OF TYRE


CONDITION OF OUT PUT LIGHT ON OF SWITCHES


CONDITION OF GAUGES

CONDITION OF METER,SWITCHES,DECALS AND LABELS


CONDITION OF ELECTRICAL OUT PUT C

Equipment-Initial and Monthly Checklist-updated 21st Jun 2015

Documents

Transcript of Equipment-Initial and Monthly Checklist-updated 21st Jun 2015