Epc projects and cad tools
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Transcript of Epc projects and cad tools
Popular CADs in Engineering, Procurement and
Construction (EPC) Projects
Presented by Morteza Shahmoradi
Summary
• EPC Disciplines• Engineering Deliverables• CAD History• Most popular CAD • Q&A
EPC ENGINEERING DISCIPLINES
EPC Engineering Disciplines•Process•Mechanical•Civil•Plant Layout•Piping•Electrical•Instrumentation and Controls
EPC Challenges Execute EPC “mega-projects” within budget
and on scheduleMinimize construction delays due to lagging
information, material or equipment.Track progress and maintain contingencyplans to stay on schedule.Document project progress in terms of
installed quantities.EPC ProjectsBy Robert N. Fox
The Challenge• Intelligently apply IT/CAD to the EPC
environment.• Overcome conservative mind-set of builders.• Push progression of 2D to 3D, 4D and even 5D.• Apply IT/CAD tools to the advantage of
constructors and their clients. Better productivity leads to better gross margins.
EPC ProjectsBy Robert N. Fox
ENGINEERING DELIVERABLES
General• Operation & Maintenance Manual (Data)• Recommended Spare Parts List (Data)• Training Manual (Data)
Process• Process Calculations (Data)• Process Fl ow Diagram (PFD) (2D)• Piping & Instrumentation Diagram (P&ID) (2D)• Battery Limit Table (Data)• Utilities Requirements Summary (Data)
Civil/ Structural/ Architectural• Foundation Loading & Anchoring Diagrams (3D)• Structural Layouts(3D)• Structural Details(3D)• Building Drawings (3D)• Structural Calculations (Data) & (3D)• Lifting Study (Data) & (3D)
Mechanical• Equipment List (Data)• Equipment Data Sheets (Data)• Sub-vendor Equipment Drawings (3D)• Lubrication Schedule (Data)• Storage & Preservation Schedule (Data)• Mechanical Installation Details (3D)
Piping & Layout• Plot Plan / Elevation (General Arrangement) (3D)• Piping General Arrangement (3D)• Piping Isometrics (2D)• Pipe Support Drawings (3D)• Line Designation Table (Data)• Valve List (Data)• Special Piping Items List (Data)• 3D Plant Model
Electrical Engineering• Electrical Load List (Data)• Electrical Equipment List
(Data)• Electrical Data Sheets
(Data) • Single Line Diagram (2D) • Electrical Schematics (2D)• Lighting Panel Schedule
(2D) • Lighting Study (Data)• Lighting Layout (3D)
• Electrical Equipment Layout (3D)
• Electrical Installation Details (3D)
• MCC Layout (3D)• Grounding Layout (2D)• Cable Tray Layout (3D)• Cable Schedule (Data)• EHT Isometric Drawings
(3D)• Area Classification Drawing
(2D)
Instrumentation & Controls• Instrument Index (Data) • Instrument Block Diagram
(Data) • Instrument Data Sheets (Data) • Instrument Sizing Calculations
(Data) • Control System Architecture
Diagram (2D)• Logic Diagrams (2D)• Alarm & Setpoint List (Data) • Instrument Location Drawings
(3D)
• Instrument Installation Details (3D)
• Instrument Loop Diagrams (2D)
• Junction Box Layouts (2D)• Wiring Diagrams (2D)• Cause & Effect Diagrams (2D)• Control Narrative (Data)• Local Panel Layouts• PLC/HMI Program (Data) • Input-Output List (Data) • HMI Screens (3D)
Types of documentationElectrical Equipment LocationInstrument Installation DetailsElectrical Block DiagramsElectrical Equipment ListElectrical Panel LayoutsInstrument Data SheetsInstallation Operation &Maintenance Manual sElectrical SchematicsMotor Data SheetsInstrument IndexLoop DiagramsMotor ListHMI ProgramCable ScheduleSpare Parts ListWeld ProceduresControl NarrativesShut Down ProgramPLC Logic DiagramsManufacturers Record BookInstrument Location DrawingsDocument Index / Drawing ListPiping Arrangement Drawings
Equipment Data SheetsStructural CalculationsGeneral ArrangementsInspection Test PlansAnchor Bolt LayoutCatalog Cut SheetsFoundation LoadsProject ScheduleEquipment List P&ID?sI/O ListValve ListLine ListLifting DiagramQuality Data BookStructural DrawingsAssembly DrawingsFabrication DrawingsPiping Spool DrawingsSurface Prep & PaintingLong Term Storage & PreservationInstructions
CAD HISTORY
Levels of Modelling• (Data) Custom made forms• 2D Drawings and Sketches (E)• 3D CAD Model with data attribute links (E)• 4D Construction Simulation Model (EC)
– 4Dc –Construction Planning & Sequencing– 4Dr – Resource Management (and Lift Plans)– 4Ds – Construction Status
• 5D Cost Tracking Model (EPC)– 5Dm: material costs– 5Dr: resource costs
EPC ProjectsBy Robert N. Fox
2D Drawings and Sketches
• Traditional format• Inter-drawing design coordination subject to error• Change management requires rigorous document
control process.• 2D CAD used for nearly 30 years aids in drawing
format consistency as well as storage and management of drawing files.
EPC ProjectsBy Robert N. Fox
“Intelligent” 3D CAD Model
• Used for EPC over the past 20+ years (3DM, PDS, PDMS, Smart-Plant, Plant-Space)
• Requires changes to traditional work processes• Component attribute data is the “intelligence”• Clash Checking• Automatic Drawing Creation• Material Take-Off Reports• Data Consistency Reports EPC Projects
By Robert N. Fox
4D Construction Simulation Model• Links 3D model components with P3
schedule• Assigns temporal dimension to each
“widget” in the 3D model• Facilitates Construction Operations:
• Construction Sequencing• Resource Management Planning• Constructability Assessment• Lift Plan Verification• Visualization EPC Projects
By Robert N. Fox
5D Cost Tracking Model• Material Cost Model• Resource Distribution Model• Expended Cost Tracking Model• . . . Others yet to be defined
EPC ProjectsBy Robert N. Fox
Popular Companies• Intergraph• Aveva• Aucotec• EPLAN
• All EPC Disciplines• Intergraph Smart Yard• SmartPlant Enterprise for Owner Operators • SmartPlant Instrumentation • CADWorx® • SmartPlant P&ID • SmartPlant FreeView® • View All Products
• All EPC Disciplines
• AVEVA Diagrams™• Easy creation of P&IDs, PFDs and other schematics that integrate with
engineering and 3D design
• AVEVA Electrical™• Electrical engineering, design, documentation and management for the entire
project lifecycle
• AVEVA Engineering™• Manage the evolving multi-discipline engineering data for tagged items such as
lines and equipment
• AVEVA Initial Design™• Powerful 3D vessel design, with advanced hydrostatics and hydrodynamics
• AVEVA Instrumentation™• Instrumentation and Control systems engineering, design,
documentation and management software
• AVEVA P&ID™• An intelligent, AutoCAD-based P&ID design application
• AVEVA Schematic 3D Integrator™• Managed development and consistency of schematic and 3D data
• AVEVA Space Management™• Create and manage the automatic subdivision of a ship into spaces.
• Most EPC Disciplines• Engineering Base is the innovative tool for electro engineering: it can be
used for every job and is adaptable to every workflow. Furthermore it is quick and flexible in case of modifications.
• ELCAD is designed to create circuit documentation for electrical engineering in every form. Its range of performances includes open integration solutions for the company-specific workflow and technical specialisation, including hydraulic and pneumatic systems.
• RUPLAN, with its extraordinary potential for automation, is the basis for highly integrated solutions for industry sectors. This is proven by its successful use in large power supply companies and in the automotive industry.
• AUCOPLAN supports our customers in planning and operating process control systems. Many known large-scale projects in the domain of measurement and control engineering and plant construction were performed by means of AUCOPLAN.
EPLAN
• Electrical and instrumentation• Small projects• Efficient for factory Automation
AECOsim Building Designer
• Design, analyze, document, and visualize buildings of any size, form, and complexity with multi-discipline building application for architects and engineers.
• Electrical Engineer• Mechanical Engineer• Piping Engineer• Structural Engineer