Environmentally Relevant Technology Based on Protein … · · 2014-06-05Environmentally Relevant...
Transcript of Environmentally Relevant Technology Based on Protein … · · 2014-06-05Environmentally Relevant...
Environmentally Relevant Technology Based
on Protein-Enhanced Surfactants
Michael Goldfeld, Carl Podella, Jack Baldridge
&Chris Rulison
Augustine Scientific, Newbury, OH
, Irvine, CA, www.abiocat.com
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ABC’s PROFILE
Advanced BioCatalytics Corporation - Develops, manufactures & markets non-toxic & environmentally friendly products for cleaning & remediation- Strategic Manufacturing Agreements with Major Food Companies
Major applications: - industrial cleaning & degreasing;
- wastewater treatment;- soil & water bioremediation;
- oil spill clean;- odor control
reaching out to EOR, agriculture, animal care, skin care, etc.
R&D conducted in-house & through collaboration with UC & contracts with certified/licensed labs. Pilot & field tests on consumer sites.
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Traditional approach:
surfactants affect proteins,
e.g. unfolding, inhibiting enzymes.
ABC’s approach: proteins empower
surfactants
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ABC’s proteins are baker’s yeast
stress exo-proteins
Heat-Shock Proteins, HSP
small proteins (5-30 kDa) released by living yeast
in response to a mild heat shock
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SURFACTANTS:Synthetic & Bio-derived :
anionic, cationic, non-ionic & amphotericform
PROTEIN-SURFACTANT COMPLEXES
HSP + S → PSC
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PSC-s:- Are stable & functional from pH 1 to 13
- Retain surface activity after heating at 90ºC for96 hours
- Compatible with strong oxidants (such as H2O2, bleach, I2 …)
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The brand name of the core product is
Accell®& there is a suite of related formulations:
Accell-3®, Accell Clean®,
Accell Clean® Marine, Accell Clean® Plus, Accell® Green, Accell Clean® DWD, Accell Clean® SWA,
Accell Clean® DPP …
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Accell®
- is a homogeneous, amber colored, water borne liquid, buffered at pH~5- NO VOC, bacteria or living cells, little amylase & no other enzymatic activity, & is manufactured on food processing plants.
- non-toxic to animal & fish, marine life, minimal to non-irritant, environmentally safe, & bio-degradable- only ingredients recognized as safe in food grade applications according to FDA 21 CFR 178.3400 and/or found on the GRAS list.
- No need for protecting attire with Accell®
Approvals,Certifications & Listings:NSF: Accell® & Accell® -3: Standard-60 Certification (2007 & 2011) for
treatment of potable water. IMO: Accell Clean® Marine & Marine Plus certified for chemical cargo tank
cleaning (2009 & 2011) ,
US Coast Guard approval for Accell Clean ®
Deepwater Horizon MC252 Unified Command approved Accell Clean ® for oil spill decon.
Accell Clean® SWA & Accell Clean® DWD listed on the EPA-NCP listing for surface washing and as oil dispersant.
Accell Clean® G received the Green Seal certification (2012).
California Dept. of Fish & Wild Life licensed Accell Clean® SWA for oil spill cleanup
Accell® 3 IBAMA Registration – Brazil
Oman Ministry of Environment & Climate Affairs approval for Accell Clean ®
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Formation of PSC-s achieves two goals: Empower synthetic surfactants: reduces ST, IFT, CMC,
facilitates wetting, spreading, penetration solubilization, resulting in more efficient cleaningThis is an immediate, short-term effect
PSC-s activate bio-processing of contaminants by the existing aerobic microflora , as
in WWT, or oil spilled in ocean, or as a follow-up effect after regular cleaning.
This is a longer-term effect associated with microbial cycle
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BENCH METHODS:Interfacial (IFT) & surface tension (ST);
& Contact angle measurementsPendant Drop:Oil-water IFT &
drop volume
CCD Camera
Pendant drop IFT & drop volume analysis
Capillary5L oil droplet
Wetting & uptake
CCD CameraDrop volume & contact angle
analysis
Contact angle & drop volume:
Spread only, no uptake: volume constant
Spread & uptake: volume reduced
Green leaf or skin
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1.0 10.0 100.0 1000.0 10000.0
IFT, mN/m
LAS concentration, ppm
IFT as function of BioSoft D-40 (LAS) concentration:
LAS alonebaseline
LAS-CF 1:1
LAS: sodium dodecyl benzene sulfonate
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IFT mN/m
Sodium Laureth Sulfate, ppm
Aqueous Steol CS -270 against Canola Oil Interfacial Tension vs. Concentration Data
Steol CS-270 Alone
Steol CS-270 in 233 ppm CCF-2013
Steol CS-270 in 1200 ppm CF-2013
0.52
3.83
CMC, ppm
157.5
29.7
27.6
Protein:CF – Clear Ferment
CCF – 5.15×membrane-
concentrated CFConcentration of CCF=233 ppm taken 1/5.15 of the concentration
of CF = 1200 ppm
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PROTEIN SYNERGIST REDUCES IFT & CMC
With some surfactants,
CMC is reduced by 1-2 logs, & lower pre-CMC IFT
7.72146.11:2 LO -CS230
333Steol CS-230(Na laurethsulfate)
99.78Ammonyx LO(lauramine oxide)
+proteinno proteinSurfactant
CMC, ppm
13.031240
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Small Protein Effect on the Interfacial Tension
Sodium Lauryl Ether Sulfate
± Lysozyme (LZ)
Shift to lower CMC
Lower IFT in pre-CMC area
LZ}
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Accell Clean®
cleaning power in removal of Dieselcontaminant from bilge water, as compared to a common highly alkaline cleaner
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Time, min
BILGE CLEANINGPendant Drop Method
CommercialCleanerpH 13
Accell® CleanpH 8
Die
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Volu
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Accell:
95% cleaning in 20 minat neutral pH
Commercial cleaner: 70% cleaning after 50 hrs at pH 13
Oil-water IFT & drop volume
CCD Camera
Pendant drop IFT & drop volume analysis
Capillary
5L oil droplet
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0.350
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IFT,
mN
/m
% CF
Tuning IFT with CFAccell® Clean SWA:
20% CF
Accell® Clean SWA
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Enhancing Wettingto facilitate
Spread & Foliar UptakeContact angle & drop volume:
Wetting & uptake
Drop volume & contact angle
analysisCCD Camera
Spread only, no uptake: volume constant
Spread & uptake: volume reduced
GREEN LEAF
0.25% NPE droplet on Cabbage Leaf 0.25% ABC droplet on Cabbage Leaf
COMMERCIAL DETERGENT vs. ABC PRODUCT
Comparison of Wetting & Uptake for Two Aqueous Solutions on Tomato & Cabbage Leaves
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Drop Volume Kinetics After Application to a Cabbage Leaf
Wetting & Uptake on Plant Leaves: Effect of Protein Synergist
Surfactant
Surfactant + Protein Synergist
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y = -0.0002x3 + 0.021x2 - 1.758x + 129.14R² = 0.9982
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Clear Ferment 5x Content, %
Time of Total Uptake (>95%)
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GRAPE LEAF UPTAKE OF ZINC MICRONUTRIENT: EFFECT OF ABC’s SwiftWet™
Major CA agribusiness co conducted tests on vine grape. Zn is a micronutrient routinely sprayed on leaves using Foli-Gro Zinc 7% with ABC’s SwiftWet™ or other adjuvants. Zn was applied at a consistent rate in every treatment, while SwiftWet™ was applied at different concentrations.
SwiftWet™ was plant safe (no observed phytotoxicity) in every treatment.
6-fold Zn uptake in dose-rate dependent manner vs. Control (no adjuvant).2-fold increase with other adjuvants
SwiftWet™
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Skin Care Implications
Dro
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Drop Volume Kinetics on Human Skin80:1 Dilution of 7-ABC-26-11-SK-1
80:1 Dilution of 7-ABC-26-11-SK-2
80:1 Dilution of 7-ABC-26-11-SK-3
80:1 Dilution of 7-ABC-26-11-SK-4
80:1 Dilution of 7-ABC-26-11-SK-5
80:1 Dilution of 7-ABC-26-11-SK-6
80:1 Dilution of 7-ABC-26-11-SK-7
80:1 Dilution of 7-ABC-26-11-SK-8
1: CS-230 Na laureth sulfate
2: CS-230+StepanMild L3, Lauryl lactyl lactate
3: (1) +CF4: (2) + CF
7: (5) + CF
8: (6)+CF
6: (5) + StepMild L3
5: StepanMild SL3-BA, Di-Na laureth sulfosuccinate
(degrees)
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Compatibility with strong oxidants (bleach, HP, I2, Peracetate) allowed for formulation of
disinfectants combining H2O2 & PSC
Plate Count, 10-6 CFU/mL
Microbe Agent Time Zero 1 min 2 min 5 min 10 min
S. aureus
Control3% H2O2
10.4 12.0 8.80 3.86
4% PSC3% H2O2
19.9 0.109 0.0113 0.00
E. coli
Control3% H2O2
19.9 17.1 6.80 1.36
4% PSC3% H2O2
17.3 0.68 0.04 0.00
ProDipTM Teat Dip for Dairy FarmingContains HP & human skin care grade surfactants and is a step forward towards human skin care products
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Root Promotion in SpinachPSC-s produced ca. 3x the root mass compared to the control after 35 days of treatment at 25 ppm Accell®3
CHEMICAL TANKERS FLEETSCleaning of chemical cargo tanks in ocean fleets must meet highest standards. VOC solvents are prohibited & alkaline cleaners damage zinc coatings.
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CHEMICAL TANKERS FLEETS Accell Clean® Marine, IMO certified, saves time, needs fewer & shorter wash cycles to clean oils, reduces the waiting time outside harbor while washing tanks to meet inspection standards, & is cost effective.
23,6601,500Grand Total Cost per Tank, $22,000n/aDaily Loss of Earnings, $1,6601,500Total Chemical Cost $
5631Total (hrs)
Other Chemicals(pH 12-13)
AccellClean® M
pH 8
* Cleaning according to Methanol Standard after Plant or Petroleum oil in Zinc or Epoxy Coated 3000-m3 Tank
Comparative costs: Accell Clean® Marinevs. other chemicals*
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AccellClean
Accell® Clean Marine• Superior tank
cleaning:
• Superior safety for ship’s cleaning crew
• Superior safety for the environment
Safely & efficiently cleans zinc, epoxy coated & stainless steel tanks
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CLEANING OF INDUSTRIAL FOOD PROCESSORS:ROTISSERIE OVENS
Due to the stability of PSC to certain oxidants, ABC developed products with H2O2 designed for cleaning of tenacious soils from stainless steel surfaces in industrial rotisserie ovens:
After ABC’s product sprayed scrubbed & wiped.
After processing ca. 200 chickens. Surfaces are heavily stained with partially caramelized & carbonized material.
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ABC’s product not only cleans, but also reduces adhesion & prevents caramelization & carbonization of organic waste on the surface:
In subsequent cycles, lesser accumulation of tenacious carbonized stuff, hence less labor on cleaning
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Confronting Oil Spills
• Herding & Collecting
• Dispersing
• Cleaning soil, beaches, deoiling tar sand
• Cleaning Ships & Equipment
• Bioremediation
Accell Clean® SWA - Herding Oil on Waters – 1st response to a spillhelping to collect oil
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Heavy Ventura Crude
Luisiana Light Crude
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Accell Clean® DWD has been included in the EPA NCP list for petroleum oil DISPERSANTS, & Accell Clean® SWA – in the list of the agents permitted for cleaning of equipment, boats, soil and other solid surfaces.
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Comparison of Small-Scale Dispersant Testing Methods to Ohmsett:Effect of Dispersant Type and Oil Properties
for: Bureau of Safety and Environmental EnforcementU.S. Department of the Interior
by: S.L. Ross Environmental Research Ltd.Ottawa, ONJune 2013
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With a Highly Caustic Cleaner 6 men, 2 hours, wiping
With Accell® Clean: 2 men, ½ hr, no impingement
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Oil Contaminated Beach CleaningUsing Accell Clean
Same approach is valid to processing tar sands for oil recovery
Extractable oil:
in non-cleaned sand (black): (2.1±0.5)%in Accell-cleaned sand: < 0.1%
Result: Below detect in 3min 14sec
All operations occur at ambient temperature. 90% of water is recycled. 10% is released in clean wet sand.Separated oil is removed & disposed, or may be collected & recycled
Beach decontamination by Proven Technologies, Inc., (Houston, TX) Beach Cleaner machine
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TEXAS - Pecan Gap - Well D7Pre//Post Treatment Production Treatment Date Sept 12th, 2013
1 week Treatment
Texas Oil Field, 2900 ft Well Production Before and After Treatment with ABC’s Product
PARAFFINS CLOG OIL WELL, HARM PRODUCTION. ABC’s AGENT UNSEALS PRODUCTION WELL
5% Accell Clean DPP 3x pipe volumeCirculated for 1 week
IN PROGRESS
5×production
boost
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PSC-s display two effects: Empower synthetic surfactants: reduce ST, IFT, CMC, facilitate wetting, spreading,
penetration, solubilization, uptake, etc.This is an immediate, short-term effect.
Activate bio-processing of contaminants by aerobic microflora, in WWT, or petroleum oil spilled in the ocean, or as a follow-up effect after regular cleaning.
This is a longer-term effect associated with microbial cycle.
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TREATMENT OF INDUSTRIAL EFFLUENTS & WASTEWATER
involves the effect of PSC on the core bacterial metabolism
Kikkoman Foods-WI, for 10+yrs, applied Accell® to pre-treat its effluentAccell® application reduced BOD, TSS & costs of aeration, & eliminated malodor. The company complied with the regulations & even could sell some of their quota to other local industries, with no capital investments.
Reduction in Sludge Production 30% to 50%
Reduction in Aeration Power Costs 25% to 50%
Increased Aeration Tank throughput 20% to 40%
Reduced Effluent Ammonia 30% to 75%
Reduced Effluent Phosphorus 45% to 65%
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WHAT IS THE REASON?
After the treatment began:An unexpected BOD reduction with a concomitant TSS reduction was observed. The increased microbial activity required to digest this level of BOD would normally result in a significant increase in TSS.
With Accell, a shift in the processing features observed:
In 3 yrs before the treatment: the rise & fall of BOD ran COUNTER to the rise & fall of TSS, as expected: with healthy microflora (summer), more nutrients assimilated, more biomass as TSS. A less active microbial system (winter), consumes less nutrient resulting in higher BODlevels, & less TSS.
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BIOLOGICAL EFFECT:Accell® as an Uncoupler of Bacterial Oxidation
MAINTENANCE
BIOSYNTHESIS:ANABOLISM
Endergonic rxns
ATP-ADP CYCLE
ATP
Exergonic rnsNUTRIENT OXIDATION:
CATABOLISM
Carbon O2
ADP + Pi
CO2
Exergonic rxns
uncoupler
Cell Interior Matrix
Outer Space
H+UNCOUPLER
ETC
ETC
Cell respiration: ATP-synthase, proton pump
& uncouplers
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H+ H+ H+
H+ H+
H+
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2-chamber set for studies of H+
transfer across a hydrophobic liquid polymer-supported membrane.
Nutrient bio-oxidation with Accell® is uncoupled from biomass accumulation, similar to standard dinitrophenol (DNP ) uncoupler, known to shuttle
H+ across membrane, thus dissipating pH & preventing energy supply as ATP.
Model membranes tests confirm the proton-leak effect of Accell®, similar to DNP
Conclusion: Accell® uncouples bio-oxidation from biomass growth.It does so by increasing membrane permeability for H+, thus suppressing pH & ATP formationLifting phosphorylation control speeds up bio-oxidation
H+ leak from acidic to alkaline cell is recorded as pH shift.
Regular functioning: cell is coupled
Nutrients are oxidized to CO2, while H+ pumped out of cell. pH is formed: more protons outside.
pH drives H+ flow to the cell interior through the channel formed by ATP synthase mushroom. Transfer of through this channel results in ATP formation.
H+ UNCOUPLER
Uncoupled Cells:
Uncoupler provides a shunt for H+ leak, no H+ flow through ATP-synthase, no ATP formed
Cells stop proliferating.Biomass growth inhibited.
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WASTEWATER LAGOONClark County, NV Sanitation District
Prior to treatment Post-treatment
6 months at 6 ppm Accell®
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SYNERGISTIC MICROBE-DETERGENT ENHANCEMENT OF SURFACTANCY:
Grease as a Source of Surfactant IFT drop & Accell® cleaning power are enhanced over the time in presence of activated sludge, as compared to sterile conditions.
Glucopon 425 N from Cognis, OH, oligomeric C10-16 alkyl D-glucopyranoside
Effect of yeast proteins & grease exposure on IFT (mN/m) in aqueous surfactant/bacon grease system:
Petroleum Oil Contaminated Soil & Sludge Bio-remediation
1Gal/8yd3wk
Bench Study: 7% Crude oil in soilAccell® 1/16 dilution
Regular watering to 11% moisture
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Canadian Soil Bioremediation Bench Test
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% TPH in soil (Type N, pretreated)
after 20 days remediation. Control: samples stored in
freezer
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Petroleum Oil 421 Bioremediation in Two Samples of Water Collected in the Port Fourchon Area, 21 Days Incubation at 24oC
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PINHEIROS RIVER PROJECTSão Paulo BRAZIL
REPORT ON THE TEST COMPLETED USING ACCELL® 3 FOR TREATMENT OF PINHEIROS WATER CANAL
Engeform 19/03/2013
6 Test Channels, 30 m long each
Downtown PinheirosShores
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PINHEIROS RIVER PROJECT
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INFLOW 15M OUTFLOW
TSS, mg/L45.2
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● Complexes formed with surfactants by the yeast stress exo-proteins (PSC) display enhanced surface activity & more subtle effects on the microbial metabolism.
● PSC accelerate aerobic processing of organic contaminants in WWT, with a concomitant reduction in biomass growth (solid sludge) due to an uncoupling of bio-oxidation from endergonic processes.
● PSC stimulate biochemistries relevant to environmental technologies, such as bioremediation of petroleum oil contaminated water & soil.
● Other bio-implications include odor control, biofilm prevention, sewer line degreasing, & activation of interfacial enzymes, soil & animal treatment …
CONCLUSIONS
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Outside collaborators:Dr. Stuart Krassner, UC-Irvine; Jim Bethke, UC-RiversideDr. Chris Rulison, Augustine Sci., OH; Cpt. Raaamu Naidu Sanasi, MalaysiaDr. Tilak Nagodawithana, WI
Carl Podella, Founding VP, R & D
Bill Torres, President
Jack Baldridge, Founder, Chairman & CEO
Andy Michalow, Director - Business Development & New Technologies
Dr. Michael Goldfeld, Director - Corp. Research
Advanced BioCatalytics Team: