ENVIRONMENTAL REPORT 2018 · 2019-05-27 · Factory : Kota Bukit Indah Blok H Sektor I A Indotaisei...
Transcript of ENVIRONMENTAL REPORT 2018 · 2019-05-27 · Factory : Kota Bukit Indah Blok H Sektor I A Indotaisei...
R
ENVIRONMENTAL
REPORT 2018
• Integrity & Soundness
(Compliance)
(Safety First)
(Environment
Awareness )
• Customer First
• 2G
• Scientific Approach
• Continuous
Improvement
• Inter-personal Concern
• Face to Face
Communication
• Horenso
- Reporting
- Information
- Discussion
• Break the status quo
with critical thinking
• Benchmarking
INTEGRITY &
SOUNDNESS COMMUNICATION
DEDICATION TO
LONG TERM GOAL
PERSONAL
DEVELOPMENT
Let’s make “SURINDO WAY” as the basic
Phylosophy at our Company
THE SRI WAY
PT Sumi Rubber Indonesia
01 SURINDO Environmental Report 2018
I. Company Profile…....................................................3
II. Company Policy………………………………………………..4
III. Environmental Policy………………………………………..5
IV. Structure Organization………………………………………6
V. Certificate of ISO 14001 : 2015…………………………..7
VI. Environmental Program and Activities :……………….8
1. Perfect Zero Emission Programs………………….9
2. Monitoring and Measuring…..…………………….10
3. Energy Saving……..…………………………………..11
4. CO2 Reduction..………………………………………..12
5. Industrial Waste Reduction………..………………13
6. Naphtha Reduction……………………………………14
7. Water Usage Reduction……….………..……………15
8. Environmental Audit and Inspection……………16
9. Plantation Activities………………………………….18
10. Training Activities…………………………………….19
11. CSR Activities…………………………………………..20
12. Other Activities……….………………………………..23
VII. Awards and Certificates…..…………………………..……24
Contents
PT Sumi Rubber Indonesia
SURINDO Environmental Report 2018 02
Status : Foreign Capital Investment Capital Share : 72.5 % Sumitomo Rubber Industries Ltd
10.0 % Sumitomo Electric Industries Ltd 10.0 % IMG Sejahtera Langgeng 5.0 % Indomobil Sukses Internasional Tbk 2.5 % Sumitomo Corporation Area Business : Manufacturing and Sales for Tire and Golf Ball
Market : Tire for Export 60 % and Domestic 40 % ( OE = 14 %, Replacement = 26 % ) Golf Ball for Export 100 % Number of Employees : 3,576
Office : Wisma Indomobil , 12th Floor Jln.MT Haryono Kav.8 East Jakarta – Indonesia 021 – 851 2561 Factory : Kota Bukit Indah Blok H Sektor I A
Indotaisei Industrial Estate Cikampek, Kab.Karawang, West Java - Indonesia 0264 – 351 346, 351 347
PT Sumi Rubber Indonesia
I. Company Profile
03 SURINDO Environmental Report 2018
PT Sumi Rubber Indonesia
“ GO FOR NEXT “ Increasing of sensitivity and accomplished
that must be achieved in any case “
1. LET’S IMPLEMENT SURINDO WAY AND
ACCOMPLISH THE BETTER DEVELOPMENT
2. LET’S STRENGTHEN AGAIN THE PRODUCTIVITY,
MARKETING ABILITY AND INCREASING
PROFITABILITY
3. LET’S CREAT THE HEALTHY WORK AREA AND GOOD CULTURE
JANUARY 2018
TOSHIO KOYAMA
PRESIDENT DIRECTOR
II. Company Policy
SURINDO Environmental Report 2018 04
PT Sumi Rubber Indonesia
PT Sumi Rubber Indonesia as tire and golf ball factory was determined to
create, preserving and protect the environment that clean and healthful with
the way control as well as prevention efforts of environmental impact steady.
To embody the determination of the above, the company set environmental
policy as follows :
1. To obey all regulation, government regulation and fulfillment environment rules standard as which have listed in the PROPER
(Performance of company’s ratings in managing the environmental).
2. To determined goals and objectives of the field environmental examines periodically.
3. To increase awareness about the activity of understanding and
environmental friendly in accordance with the guideline ISO 14001 to all
employees, contractors and suppliers.
4. To reduce or change the resources and energy to minimize the impact of the environment as the adaptability on climate change as well as the protection of biodiversity and ecosystem.
5. To improve continuous the Environment Management System to be better performance.
The Policy is made to be carried out by all employees, contractors and suppliers of PT Sumi Rubber Indonesia. January 2018
TOSHIO KOYAMA
President Director
III. Environmental Policy
05 SURINDO Environmental Report 2018
Environment Committee has responsibility to report environmental activities to the President Director as a Committee Chairman. Coordinator and sub coordinator implement the programs and get
suggestion from advisor. Environment Committee have representative in each department, which have responsibility to control the implementation of environmental progress in this area. This organization structure shows that the management has high
commitment of environmental programs.
Board of Director
S & E Division Head
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PT Sumi Rubber Indonesia
IV. Environment Committee Organization Structure
SURINDO Environmental Report 2018 06
PT Sumi Rubber Indonesia
As a manifestation of our commitment in keeping the environment aspect in good condition. We have implement the Environmental Management System (EMS) consistently and we have obtained the certificate of ISO 14001 since 2003 version 2004 and in October 2016,
already obtained ISO 14001 version 2015.
V. Certificate of ISO 14001
07 SURINDO Environmental Report 2018
000000000000000000
PT Sumi Rubber Indonesia
PT Sumi Rubber Indonesia always keep factory condition clean and healthy by conduct some programs and activities. Environmental programs are Implemented through following activities : 1. Perfect Zero Emission Program 2. Monitoring and Measuring 3. Energy Saving
4. CO2 Reduction 5. Industrial Waste Reduction 6. Naphtha Reduction 7. Water Usage Reduction 8. Environmental Inspection & Audit 9. Plantation Activities
10. Training Activities 11. CSR Activities 12. Others
VI. Environmental Programs and Activities
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PT Sumi Rubber Indonesia
Perfect Zero Emission is the activity by involve all employees to prevent waste of company to pollute the environmental surrounding.
Perfect Zero Emission means that all effect to control and monitor waste which didn’t have effect land field and has achieved excellent until index zero and already achieved Perfect Zero Emission since August 2008.
VI.1. Perfect Zero Emission Program
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0.00
0.20
0.40
0.60
0.80
1.00
1.20
1.40
1.60
1.80
2.00
Since August 2008 achieved “ Perfect Zero Emission “
2004 2005 2006 2007 2008 2009 2017
0.00 0.00
%
1.89
0.87
0.60
0.41
0.29
2010 2011 2012 2013 2014 2015 2016
0.00 0.00 0.00 0.00 0.00 0.00 0.00
PT Sumi Rubber Indonesia
Objectives of monitoring and measuring activities are as follow : 1. Provide friendly environmental condition for employees based on the
existing regulation from government. 2. Anticipate and prevent any kind of condition which have potential to
may give bad impact to the employees. 3. Fulfill the requirement of environmental regulation or condition that
applied from the government and continue up to date with the newest regulation.
Monitoring and measuring aspect are as follow : 1. Measuring emission of plant chimney 2. Measuring of noise level 3. Measuring of water pollution 4. Measuring of air ambient ( chemical in air )
5. Measuring emission of factory vehicle ( motora, forklift and company car )
VI.2. Monitoring and Measuring
STD Min Max Avg Remark
SOx at Boiler mg/m3 150 0.24 3.17 1.69 OK
NOx at Boiler mg/m3 650 5.40 13.35 9.45 OK
BOD mg/L 150 48.0 65.5 56.7 OK
COD mg/L 300 16.4 197.8 107.1 OK
SS mg/L 400 7.1 21.1 14.1 OK
PH - 6 - 9 6.9 9.0 7.9 OK
Oil Content mg/L Max 10 0.78 5.4 3.19 OK
ITEM
Discharge
to Air
ENVIRONMENT DATA YEAR 2017
Discharge
to Water
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PT Sumi Rubber Indonesia
Energy saving activity is the real contribution from PT Sumi Rubber Indonesia for global environmental program to conserve the environment and involve all employees and contractor
to succeed this program.
VI.3. Energy Saving
Changed TLD Lamp Type ( 36 Watt ) LED Lamp Type ( 16 Watt )
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G
O
O
D
0.000
0.100
0.200
0.300
0.400
0.500
0.600
0.700
2015 2016 2017
= Target
= Actual
0.451
0.508 0.498 0.498 0.481 0.481
KL/Ton
PT Sumi Rubber Indonesia
CO2 Reduction is our commitment to support reducing global warming by reduce CO2. There are some activities to reduce CO2 as follows :
1. Continue use natural gas for Co-gen. 2. Reduce electric consumption by remove
N2 process at factory 3. Change gasoline to battery system for some factory vehicle 4. Unified lighting by using LED type
5. Change pump & motors with better efficiency 6. Renewal transformer with energy saving type
VI.4. CO2 Reduction
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0.000
0.050
0.100
0.150
0.200
0.250
0.300
0.350
0.400
0.450
0.500
= Target
= Actual
2015 2016 2017
0.355
0.394 0.386 0.386 0.373
0.372
Ton C/Ton
G
O
O
D
PT Sumi Rubber Indonesia
We have activities to reduce industrial waste by do recycle waste in the outside company. We separate waste by category and it is very
effective for waste disposal management system.
VI.5. Industrial Waste Reduction
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Surindo’s waste separation
G
O
O
D
0.00
0.50
1.00
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
2015 2016 2017
= Target
= Actual
3.24 3.19 3.13
3.13 3.02 2.94
Ton /Ton
X 10 -3
PT Sumi Rubber Indonesia
In the tire manufacturing process , we use naphtha (organic solvent), for solution process and tire cleaning , but also we continue to reduce naphtha consumption. Based on SRI target reduce 2% compare to last year. In additional, we also use the material water base to reduce
use of naphtha or dangerous material and easy burning.
VI.6. Naphtha Reduction
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0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
2015 2016 2017
= Target
= Actual
4.34 3.98 3.86 3.74 3.63 3.51
Kg /Ton
G
O
O
D
PT Sumi Rubber Indonesia
In the tire manufacturing process, we use industrial water for primary process and curing tire, related water usage we have several activities to reduce water consumption with target from SRI is reduce 3% compare to last year. One methode to reduce water
usage by utilize the rain water. In 2017, Surindo already built the 3rd rain water installation.
VI.7. Water Usage Reduction
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0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
11.00
12.00
2015 2016 2017
= Target
= Actual M3 /Ton
10.31 10.60
10.30 10.17 9.87
9.48
3rd Rain Water Installation
G
O
O
D
PT Sumi Rubber Indonesia
PT Sumi Rubber Indonesia ensure complying the rules of the environmental regulation by carried out the audit from Lloyds International Register every year. Before Lloyds audit, we do internal audit. During Lloyds audit until now we have result that
all government regulation were complied by us well.
VI.8. Environmental Audit and Inspection
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PT Sumi Rubber Indonesia
Beside that, we also follow SRI-G annual Audit schedule with auditor Mr.Otsuki. The purpose of audit is to make sure that PT
Sumi Rubber Indonesia complied the environmental regulation of Indonesia.
VI.9. Environmental Audit and Inspection
Audit in Boiler area Audit in Golf Ball area
Audit in Painting Golf Ball area
Audit in Banbury area
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PT Sumi Rubber Indonesia
We take planting trees in opened area and make the garden on the empty area more beautiful. So, will make employees to be comfort,
health and to be happy.
VI.10. Plantation Activities
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PT Sumi Rubber Indonesia
In 2017, we conducted training of Fire drill for preparation emergency situations in factory. Some employees from representative each department. Will be followed this training and got fire certificate from Fire Departement Karawang region. Some activities in this training are : fire theory and fire extinguisher
introduction and how to use it also continue to practice in field and simulation emergency response.
VI.11. Training Activities
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1st Semester 2017 2nd Semester 2017
Area Karawang,Purwakarta, Cikampek
Purwakarta,Karawang
Frequency 13X 15X
Houses 5.850 5.900
PT Sumi Rubber Indonesia
VI.12. CSR Activities
Fogging
Purpose : To prevent the disease dengue fever who often occured in tropical areas is caused by mosquitoes aedes aygepty.
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0
5000
10000
15000
20000
25000
2012 2013 2014 2015 2016 2017
2,000 3,600
7,050
11,850
19,510
11,750
= Total of House
We have continued Fogging since 2012, this activity routine almost every week because of employees request for people to do fogging in their residence.
Less fogging request From community
1st Semester 2017 2nd Semester 2017
Area Canteen Canteen
Frequency 5X 6X
Participant 234 Persons 263 Persons
PT Sumi Rubber Indonesia
CSR Activities
Blood Donation
We have already done blood donor since 2008, and we do every 3 months, but from 2010 we conducted every month and involved contractors participant.
Purpose : Continue to prepare blood stock for the Red Cross Organization when there are people who need a blood transfusion.
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0
100
200
300
400
500
600
2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
105 118
412
505 478 480
437
493 477 497
= Total of People
Date March 1st , 2017
Venue Pusaka Jaya Coast, Karawang,
West Java
Participant 83 Companies
PT Sumi Rubber Indonesia
Mangrove Plantation
CSR Activities
This year we still do planting 1,500 mangrove trees and join together with other companies at the Pusaka Jaya coast, Karawang, West Java. We continue doing the routine activity ( Mangrove plantation ) every years since 2009.
SURINDO Environmental Report 2018 22
Purpose : To help reduce abrasive at beach scrape the mainland.
Donation 1 Donation 2 Donation 3 Donation 4
Date Feb 16th, 2017
May 5th, 2017
Sept 28th, 2017
Oct 31st, 2017
Venue Kalihurip,
Karawang
Telaga Sari,
Karawang
Kalihurip,
Karawang
Lemah Abang,
Karawang Participant 560 Students
( Elementary School )
75 Persons 571 Students ( Elementary School )
60 Persons
CSR Activities
Others Activities
PT Sumi Rubber Indonesia
Extra activity of CSR routine, we do donation food and used good clothing . This activity we do every year, and we choose priority area is near around factory.
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Purpose : To help alleviate difficult to live a poor and help
people factory around.
PT Sumi Rubber Indonesia successful to got ISO 14001-2015 (New version) Certification from Lloyds register in October 2016. This certification indicated that PT Sumi Rubber Indonesia has excellent commitment to maintain good environmental
management.
PT Sumi Rubber Indonesia got award from
Environment Minister of Indonesia (PROPER) with BLUE Level. BLUE Level is mean a company has required of environmental management is accordance with applicable regulations. This is the minimum value
should be achieved by all companies. PROPER is Business Performance Rating Program which is incentived and disincentived reputational
instrument and designed for continual improvement of Companies compliance performance through mandatory.
PT Sumi Rubber Indonesia
VII. Awards and Certificates
PT Sumi Rubber Indonesia got award from Indonesian Red Cross organization to contribution towards the availability of
blood in Indonesia.
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Company History
PT Sumi Rubber Indonesia
1997
No 1 Tire Factory operation
1998
No 1 Golfball Factory operation
2001
No 2 Tire Factory operation
No 2 Golfball Factory operation
1997
2004
ISO 14001 Certificate
2005
ISO TS 16949 Certificate
OHSAS 18001 Certificate
2016
ISO 14001 : 2015 Certificate
25 SURINDO Environmental Report 2018
2012
Surindo Environment Book Report
PT Sumi Rubber Indonesia
Since year 2007 until now PT Sumi Rubber Indonesia make and published Environmental Book report. This book consist about all Environmental activities.
SURINDO Environmental Report 2018 26
Yan Uripandra
Yohanis Untung
Zuhendri Mukhtar
SURINDO Environmental Report 2018 24
Prepared by :
ENVIRONMENT TEAM