ENVIRONMENTAL PRODUCT DECLARATION - · PDF fileOccupational Health and Safety and ... -...

1 Environmental Product Declaration Kaleseramik Çanakkale Kalebodur – Ceramic floor tiles

ENVIRONMENTAL PRODUCT DECLARATION as per ISO 14025

Owner of the Declaration

Programme holder

Publisher

Declaration number

Issue date

Valid to

Kaleseramik Çanakkale Kalebodur Ceramic Industries Inc

Institut Bauen und Umwelt (IBU)

Institut Bauen und Umwelt (IBU)

EPD-KSK-2012411-E

01.07.2012

30.06.2017

Ceramic Porcelain Tiles Kaleseramik Çanakkale Kalebodur Ceramic Industries Inc

www.bau-umwelt.com

www.bau-umwelt.com

2 Environmental Product Declaration Kaleseramik Çanakkale Kalebodur Ceramic Ind. Inc.– Kaleseramik porcelain tiles

General information

Kaleseramik Çanakkale Kalebodur Ceramic Industries Inc

Ceramic Porcelain Tiles

Programme holder

IBU ‐ Institut Bauen und Umwelt e.V. Rheinufer 108 D‐53639 Königswinter

Owner of the Declaration

Kaleseramik Çanakkale Kalebodur Ceramic Industries Inc Büyükdere Caddesi Kaleseramik Binası 34330 Levent, İstanbul, Turkey

Declaration number

EPD‐KSK‐2012411‐E

Declared product / Declared unit

Ceramic porcelain tiles / 1 m2

This Declaration is based on the Product Category Rules:

PCR Ceramic tiles and panels, 06‐2011 (PCR tested and approved by the independent expert committee,SVA)

Scope:

This declaration is relevant to ceramic porcelain tiles pro‐duced at a single location at Çan Plant in Turkey. The EPD declaration applies to all ceramic porcelain tiles as products selected represent about 60% of the production. The remainings are similar in terms of composition and thickness with only differences in sizes, which makes no difference per 1 m2.

Issue date

01.07.2012

Verification

The CEN standard EN 15804 serves as the core PCR.

Valid to

30.06.2017

Verification of the EPD by an independent third party as per ISO 14025

internally x externally

Prof. Dr-Ing. Horst J. Bossenmayer

(President of the Institut Bauen und Umwelt)

Prof. Dr.-Ing. Hans-Wolf Reinhardt (Chairman of the independent expert committee, SVA)

Olivier Muller (Independent verifier appointed by SVA)

Product

Product description

Ceramic porcelain tiles are primarily made of clay, kaolin and feldspar but they also include other raw materials. The required composition is blended with water to form slurry. This slurry then fed into spray driers to form uniform granules ready for compac-tion. These granules are then shaped to form the green body. The formed green body may then be glazed if required. The green ceramic body is fired at high temperatures, resulting in a hard body.

The porcelain tiles comes in glazed and non-glazed porcelain tiles with non-glazed matt, glossy or anti-slip surface options, in the dimensions of 20x20cm, 30x30cm, 40x40cm, 30x60cm, 60x60cm and 60x120cm, allow the designer to meet the require-ments of projects, thanks to the superior technical characteristics, as well as colours and patterns.

This EPD declaration is applicable to entire porce-lain tile range as the data collected from two highest volume products, Delta Cream (40x40x0.8cm) and Plain White (60x60x1cm).

Application

Ceramic covering material can be used in several applications such as interiors, exterior façades, pools, public places, commercial buildings, etc. It is

important to select the suitable ceramic tile for the area of application.

Ceramic porcelain tiles are used for inside and out-side applications. Thanks to its superior technical characteristics, the product may be utilised in the following areas:

Commercial buildings (shopping centres, ho-tels, offices, banks, restaurants, stores, etc., areas with heavy circulation),

Residential areas (luxurious houses, villas etc.),

Public buildings (justice halls, municipality build-ings, etc.),

Education and cultural buildings (schools, thea-tres, cultural centres, etc.),

Floors, walls and exterior facades; and

Floors of outdoor facilities such as gardens, ter-races, poolsides and recreation areas.

Technical Data Kaleseramik’s ceramic tiles are manufactured under the warranty of the ISO 9001:2000 Quality Man-agement System to comply with the product


requirement specifications of EN 14411 Group BIa for dry-pressed ceramic tiles for external and inter-nal flooring. The company also has OHSAS 18001 Occupational Health and Safety and ISO 14001 En-vironmental Management systems in place.

The ceramic floor tiles conform to following stan-dards and specifications:

- Water absorption as a percentage by mass, measured as per EN ISO 10545-3: ≤ 0.5%

- Breaking load to DIN EN ISO 10545-4: 1700 [N] - Bending strength to DIN EN ISO 10545-4: min

35 [N/mm²] - Impact resistance to DIN EN ISO 10545-5:

Compliant - Resistance to surface abrasion for glazed tile to

DIN EN ISO 10545-7: Class: 1-2-3-4-5 - Linear thermal expansion coefficient to DIN EN

ISO 10545-8: Compliant - Resistance to thermal shock to DIN EN ISO

10545-9: Compliant - Crazing resistance in glazed tiles to DIN EN ISO

10545-11: Resistant - Frost Resistance to DIN EN ISO 10545-12: Re-

sistant - Chemical resistance to DIN EN ISO 10545-13

Resistance to low concentrations of acids and alkalis: GLA-GLB Resistance to high concentrations of acids and alkalis: Compliant Resistance to household chemicals and swim-ming pool salts: min GB Glazed tiles: min GB

- Stain resistance to DIN EN ISO 10545-14: min Class-3

- Ramp slip resistance (oil/wet) to DIN 51130 and DIN 51097: R= 09; 10; 11 Class = A ; B

Non-slip properties - Ramp Slip resistance (Oil / Wet) to DIN 51130

and DIN 51097: R= 09; 10; 11; 12; 13, Class = A ; B ; C

Glazed: - Resistance to surface wear [class] as per DIN

EN ISO 10545-7: Class: 1-2-3-4-5 - Impact resistance to DIN EN ISO 10545-5:

Compliant [N/cm]

Base materials / Ancillary materials

Ceramic porcelain tile is primarily made of raw ma-terials such as kaolin, clay, feldspar and granite, which are all naturally occurring materials. There are no products that can be included in “Candidate List of Substances of Very High Concern for Authorisa-tion” and raw materials used are not part of the EU REACH regulation.

The background to which the tiling will be applied must be clean, smooth, and free from dust, oil free and grease. If using rough surface, matte or po-lished porcelain or antislip ceramic tiles, residual filling material must be removed as soon as possible from the tile surface. Ceramic porcelain tiles have a long life and can be disposed of in inert landfill sites at the end of their useful life.

Reference service life

This EPD is relevant to cradle to factory gate and therefore no reference to useful life is required.

LCA: Calculation rules

Declared unit

The declared unit is 1 m2 ceramic porcelain tiles with average weight of 22 kg.

System boundary

This is a cradle to gate EPD. The system boundary involves raw materials, transport and manufacturing. Raw materials include pre-treatment before produc-tion such as slurry, glaze and paste preparations. Manufacturing stages include production of granules by spray drying, forming, drying, glazing, firing and packaging. Transport is only relevant for delivery of raw materials to the plant and forklift usage within the factory. According to the end of life, all porcelain tiles end up at landfill as their final fate and mod-elled as such in the LCA. There is no recycling of porcelain tiles neither open nor closed loop.

Comparability

Basically, a comparison or an evaluation of EPD da-ta is only possible if all the data sets to be compared were created according to EN 15804 and the build-ing context, respectively the product-specific characteristics of performance, are taken into ac-count.

This EPD is comparable with ceramic porcelain tiles that comply with the product requirement specifica-tions of EN 14411 Group BIa for Dry-pressed ceramic tiles for external and internal flooring and evaluated according to EN 15804.

The flow of the process is depicted below:

LCA: Scenarios and additional technical information

Reuse- Recovery-and Recycling potential (D)

Ceramic porcelain tiles normally end up in inert landfill sites with other building waste. They can be recycled back for utilization in different applications. However,

no possible benefits of recycling were taken into account in the LCA work here.


LCA: Results

DESCRIPTION OF THE SYSTEM BOUNDARY (X = INCLUDED IN LCA; MND = MODULE NOT DECLARED)

PRODUCT STAGE

CONSTRUC-TION PRO-

CESS

STAGE

USE STAGE END OF LIFE STAGE

BENEFITS AND LOADS

BEYOND THE SYSTEM

BOUNDARIES

Raw

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Man

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Con

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Use

Mai

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Rep

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Rep

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Ref

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Ope

ratio

nal e

nerg

y us

e

Ope

ratio

nal w

ater

use

De-

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truc

tion

dem

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on

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Was

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ssin

g

Dis

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Reu

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Rec

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ry-

Rec

yclin

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A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D

X X X MND MND MND MND MND MND MND MND MND MND MND MND X MND

RESULTS OF THE LCA - ENVIRONMENTAL IMPACT: [FU: 1 m2 of ceramic porcelain tiles] Manufacturing End of Life

Parameter Unit A1 A2 A3 C4

Global warming potential [kg CO2 Eq.] 4.20 1.11 10.3 0.290

Depletion potential of the stratospheric ozone layer [kg CFC11 Eq.] 4.53E-07 1.41E-07 1.11E-06 7.65E-08

Formation potential of tropospheric ozone photochemical oxidants

[kg ethene Eq.] 1.75E-03 1.59E-03 5.34E-03 6.57E-04

Acidification potential of land and water [kg SO2 Eq.] 1.25E-02 1.16E-02 1.05E-02 1.65E-03

Eutrophication potential [kg PO43-- Eq.] 6.00E-03 1.83E-03 2.50E-03 4.22E-04

Abiotic depletion potential for non fossil resources [kg Sb Eq.] 3.23E-02 7.91E-03 8.75E-02 3.50E-03

Abiotic depletion potential for fossil resources [MJ Eq.] 73.1 18.3 179 8.06

RESULTS OF THE LCA - RESOURCE USE: [FU: 1 m2 of ceramic porcelain tiles] Manufacturing End of Life


Use of renewable primary energy excluding renewable primary energy resources used as raw materials

[MJ] 2.08 0.247 11.2 0.0599

Use of renewable primary energy resources used as raw materials

[MJ] 0 0 0 0

Total use of renewable primary energy resources [MJ] 2.08 0.247 11.2 0.0599

Use of non renewable primary energy excluding non re-newable primary energy resources used as raw materials

[MJ] 61.3 17.1 178 7.77

Use of non renewable primary energy resources used as raw materials

[MJ] 0 0 0 0

Total use of non renewable primary energy resources [MJ] 61.3 17.1 178 7.77

Use of secondary material [kg] - - - -

Use of renewable secondary fuels [MJ] - - - -

Use of non renewable secondary fuels [MJ] - - - -

Use of net fresh water [m³] 2.54E-01 9.82E-03 3.01E-02 8.47E-03

RESULTS OF THE LCA – OUTPUT FLOWS AND WASTE CATEGORIES: [FU: 1 m2 of ceramic porcelaintiles]

Manufacturing End of Life


Hazardous waste disposed [kg] - - 0.000658 -

Non hazardous waste disposed [kg] - - 0.0233 -

Radioactive waste disposed [kg] - - - -

Components for re-use [kg] - - - -

Materials for recycling [kg] - - - -

Materials for energy recovery [kg] - - - -

Exported energy per energy carrier [Typ] [MJ] - - - -

Exported energy per energy carrier [Typ] [MJ] - - - -


Reference

EN 14411:2006

Ceramic tiles: Definitions, classification, characteris-tics and marking. Annex G-Dry-pressed ceramic tiles with low water absorption-Group BIa

EN ISO 10545-3

Ceramic tiles - Part 3: Determination of water ab-sorption, apparent porosity, apparent relative density and bulk density

DIN EN ISO 10545-4

Ceramic tiles - Part 4: Determination of modulus of rupture and breaking strength

DIN EN ISO 10545-5

Ceramic tiles - Part 5: Determination of impact resis-tance by measurement of coefficient of restitution

DIN EN ISO 10545-7

Ceramic tiles - Part 7: Determination of resistance to surface abrasion for glazed tiles

ISO 10545-8

Ceramic tiles -- Part 8: Determination of linear ther-mal expansion

ISO 10545-9

Ceramic tiles -- Part 9: Determination of resistance to thermal shock

ISO 10545-11

Ceramic tiles - Part 11: Determination of crazing re-sistance for glazed tiles

ISO 10545-12

Ceramic tiles -- Part 12: Determination of frost resis-tance

DIN EN ISO 10545-13

Ceramic tiles -- Part 13: Determination of chemical resistance

DIN EN ISO 10545-14

Ceramic tiles -- Part 14: Determination of resistance to stains

EN 14411:2006

Ceramic tiles. Definitions, classification, characteris-tics and marking

EN 15804

EN 15804:2012-04, Sustainability of construction works - Environmental product declarations - Core rules for the product category of construction prod-ucts; German version EN 15804:2012

DIN 51130

Ramp Slip Resistance (Oil/Wet)

DIN 51097

Testing of floor coverings; determination of slip re-sistance; barefoot areas exposed to wet.

Institut Bauen und Umwelt 2011

Institut Bauen und Umwelt e.V., Königswinter (pub.): Generation of Environmental Product Declarations (EPDs); General principles for the EPD range of In-stitut Bauen und Umwelt e.V. (IBU), 2011-06

www.bau-umwelt.de

ISO 9001

DIN EN ISO 9001:2008, Quality Management Sys-tem-Requirements

ISO 14001

DIN EN ISO 14001:2004, Environmental Manage-ment Systems-Requirement

OHSAS 18001

DIN EN OHSAS 18001:2007, Occupational Health and Safety Management System

ISO 14025

DIN EN ISO 14025:2009-11: Environmental labels and declarations — Type III environmental declara-tions — Principles and procedures

ISO 14040-44

DIN EN ISO 14040:2006-10, Environmental man-agement - Life cycle assessment - Principles and framework (ISO 14040:2006) and Requirements and guidelines (ISO 14044:2006)

PCR 2011, Part A

Institut Bauen und Umwelt e.V., Königswinter (pub.): Product Category Rules for Construction Products from the range of Environmental Product Declara-tions of Institut Bauen und Umwelt (IBU), Part A: Calculation Rules for the Life Cycle Assessment and Requirements on the Background Report. Sep-tember 2011 www.bau-umwelt.de

PCR 2011, Part B

PCR Guidance-Texts for Building-Related Products and Services, from the range of Environmental Product Declarations of Institut Bauen und Umwelt (IBU), Part B: Requirements on the EPD for ceramic tiles and panels, June 2011 www.bau-umwelt.de

Ecoinvent

Ecoinvent Centre www.ecoinvent.org

SimaPro

SimaPro LCA Package, Pré Consultants, the Neth-erlands www.pre-sustainability.com

Publisher Institut Bauen und Umwelt e.V. Tel. +49 (0)2223 2966 79- 0 Rheinufer 108 Fax +49 (0)2223 2966 79- 0 53639 Königswinter E-mail [email protected] Germany Web www.bau-umwelt.com

Programme holder Institut Bauen und Umwelt e.V. Tel. +49 (0)2223 2966 79- 0 Rheinufer 108 Fax +49 (0)2223 2966 79- 0 53639 Königswinter E-mail [email protected] Germany Web www.bau-umwelt.com

Owner of the Declaration Kaleseramik Çanakkale Kalebodur Ceramic Tel. +90 212 371 52 53 Industries Inc.

Büyükdere Caddesi Kaleseramik Binası Fax: +90 212 269 17 42 34330 Levent, İstanbul E-mail: [email protected] Turkey Web www.kale.com.tr

Author of the Life Cycle Assessment Metsims Sustainability Consulting Tel. +90 534 499 32 40 Veko Giz Plaza, Meydan Sk. No:3 K.13 Fax: +90 212 705 36 36 34396 Maslak, Istanbul, Turkey E-mail: [email protected]

4 Clear Water Place Web www.metsims.com Oxford, OX2 7NL, United Kingdom Tel. +44 755 735 14 76

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