Entire System Gradual Grade Braking System Avid BB7 Disc Brakes Controlled by bicycle brake handles...
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Transcript of Entire System Gradual Grade Braking System Avid BB7 Disc Brakes Controlled by bicycle brake handles...
Entire System
Gradual Grade
Braking System
• Avid BB7 Disc Brakes• Controlled by bicycle brake handles• 160mm discs
• Offers more control and less wear than rim brakes• Easily adjustable braking force• Wear items easily and inexpensively replaced• Normal state is disengaged
Braking System Mounts• Mounting disc
• Threaded onto end of shaft• Used as lock nut to allow shaft to spin with disc
• Caliper Mount• Bent sheet metal• Located with hole in frame• Caliper attached via bolts through spacers
Hill Holder
Ratchet System
• W.M. Berg Ratchet and Pawl• R16S20-64• 4” PD, 64 Teeth
• Can handle ~600 lbf• Roll back distance of ~1 inch
Pawl System
• Sheet metal arm• Locating slot for vertical motion• Spring pin at top• Used for engaging locking feature and for handle
• Pawl is press fit onto end of arm• System weight will provide force to lock pawl in place
Shaft Design
Axle to Wheel Attachment
• Spline exists in wheel• Not a standard spline size• May end up cutting keyway into wheel
Moving Axle Backwards
• May need to move axle backwards• Provides more room for brakes• Larger bearings can be used• Should not impact ergonomics
• Similar bracket already exists on chair
Advantages to Design
• Very little modification to frame needed• Should work for many chairs
• Easily removed to return to regular chair• Uses purchased parts where possible• Shaft and pawl mount need to be made
• Wear items easily replaced
Holding Force Calculation
S = 60200 psiF = 0.375 inY = 0.426 for 64 teethDP = 16V Disregard for low speeds
W = 601 lbf of allowable tooth load
Roll Back Distance Calculation
• 64 Teeth• 22” wheel diameter• 69” circumference• 69”/64 Teeth = 1.08”