ENPPI ENPNI˙ˆˇ˘ ACAD EMY -...

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HUMAN RESOURCES DIVISION

ENPPIACADEMY

Engineering For The Petroleum And Process Industries

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Engineering For The Petroleum And Process Industries 1

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02 Engineering For The Petroleum And Process Industries

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OUR VISION

" To be recognized throughout Enppi, Egypt and the Middle East as a business profit center providing professional, supportive and pro-active Human Resources services in response to the needs of individuals, organizations and interested parties."

OUR MISSION

" To serve our Company as well as the Egyptian & Arab Petroleum and Industrial sectors through providing professional training services focusing mainly on the development of Human Resources as means to achieve strategic objectives and explore new growth opportunities."


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For more than 30 years, we have embarked on leveraging our assets to deliver training solutions that develop customers’ performance and increase satisfaction. Today, we have enriched our training services with a unique formula of sustainable knowledge, state-of-the-art technology and acquisitive experience. Harnessing knowledge and technology in this way offers enormous opportunities to enhance efficiency and productivity. This is a quantum leap towards meeting the changing needs and business requirements of our customers.

Our focus is on building and supplying a profound continual learning process which encourages and cultivates a healthy educational environment necessary for the growth and evolution of the human caliber.

Reflecting our belief that diversity spurs creativity, collaboration and understanding of customers’ needs, we have developed a distinctive set of training programs targeting mainly the Oil & Gas Sector in

WORD FROM THE GENERAL MANAGER

Egypt and the MENA region. The programs provide a comprehensive overlook on various topics classified as: technical programs, management & Behavioral skills and supporting functions.

Enppi Academy serves as a prominent educational entity responsible for shaping and educating freshly graduate engineers by sharpening their potential skills and providing them with the practical experience required for gliding smoothly from academic to practical work life.

At Enppi, all our employees are committed to working with our customers to create the highest level of commitment and improve the quality of service. We place strong emphasis on adapting innovative methods for customers’ added-value as we strongly believe in the significance of investing in the human capacity for leading the organization towards exquisite attainment.


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OUR VALUES:

• Integrity & Honesty: To carry out duties nad interact with Stakeholders with honesty and integrity in all business dealings.• Commitment: To demonstrate enthusiasm in all our business relations as we set and meet challenging commitments for self and others.• Continuous improvement: To embark on continuous improvement of our work process for achieving best quality services.• Innovation: To meet today,s challenges participate in tomorrows breakthroughs via our people and processes.

OUR TRAINING METHODOLOGY

Ennpi Academy training methodlogy is a combination of formal/theoretical classroom lecturing and practical implementation through workshops, case studies, software application and site visits to plant & fabrication workshops.


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TOOLS & FACILITIES:1. Fully equipped training rooms (120 persons)

• Audio visual devices• Animated interactive presentations

2. Computer laboratory (20 persons)3. Auditorium (300 persons)4. Instrumentation laboratories

• Honeywell Experion (DCS) Simulator & Safety Manager Demo• Emerson Plant Web Cruiser (DCS/SIS)

ADVANCED PROJECT SCHEDULING


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Computer Laboratory

Auditorium

Honeywell Experion (DCS) Simulator& Safety Manager Demo

Fully Equipped Training RoomsPlant web cruiser Emerson Delta V/SIS system


Path 1: Introductory Module to Fundamentals of Oil & Gas Industry

Path 2: Automation SystemsEmerson Standard Training Courses on Planetweb Delta V / SIS system.

ACADEMY TRAINING PATHS

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CONTENTSCONTENTS


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ObjECTIVE:This module aims at providing participants with a broad understanding of the Oil & Gas industry main downstream processes and correlated engineering activities. In addition the module also introduces an overview of Offshore structures & projects in addition to Project Management, controls & industrial HSE in Oil & Gas projects.

WHO SHOULD ATTEND:New graduates and Junior engineers with minor knowledge or experience in the Oil & Gas Industry seeking greater job confidence, enthusiasm and productivity.

DURATION: 12 training weeks

DETAILED CONTENTS:

Topic i:

Introduction • Introductory session to fundamentals of Oil & Gas Industry.

INTRODUCTORY MODULE TO FUNDAMENTALS OF OIL & GAS INDUSTRY

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DETAILED CONTENTS: (Cont,d)

Topic ii:

Fundamentals of Oil & Gas Production and Processing, Main Process Equipment & Engineering Documentation • Crude Production & Oil Treatment Facilities• Gas Production Facilities, Natural Gas Treatment & Gas Processing• Petroleum Refining Overview & Processing • Awareness of Petrochemicals Industry • Heat Exchangers • Air Cooled Heat Exchangers• Towers / Towers Internals • Heaters / Fired Heaters• Safety Relief Devices & Flare System • Fundamentals of Pipeline Engineering • Fire Protection Systems Fundamentals • PFD’s (Process Flow Diagrams) • P&ID’s (Piping & Instrumentation Diagrams)

INTRODUCTORY MODULE TO FUNDAMENTALS OF OIL & GAS INDUSTRY (Cont,d)

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TOPIC III:

Main Mechanical Equipment & Engineering Documentation• Boilers & Steam Generation & Combustion Fundamentals • Compressors and Instruments & Utility Air Generation • Tanks Design & Maintenance• Pressure Vessels• Pumps Technology • Motor List

TOPIC IV:

Main Piping Equipment & Engineering Documentation• Piping & Piping Classes • Valves • Pipeline Accessories • Mechanical Pigging Systems• Plot Plan • General Arrangement • Piping Tie-in List• Piping Orientation • Piping Isometrics • Underground Piping Composite Drawings


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TOPIC V: Material / Corrosion Control • Corrosion Control techniques

TOPIC VI:

Main Electrical Equipment & Engineering Documentation• Motors & Generators• Power Transformer• SWG & MCC• AC & DC UPS Systems • Electrical Layouts & Cable Routing• Grounding & Lightning Layouts• Hazardous Area Classification Drawings• Lighting Layouts

TOPIC VII: Main Instrumentation Equipment & Engineering Documentation • Introduction to: Process Measurements & Field Instruments


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DETAILED CONTENTS: (Cont,d)• Control Systems, SCADA & Safety Systems • Custody Transfer Systems • Communication Systems• Instrumentation Cables, Junction Boxes, Cable Trays/Channels• Instruments Index & I/O Database• Field Layouts & Cable Routings • Cable Schedule• Control Building Drawings• Instruments Wiring Diagrams• Loop Diagrams• Instrument Standard Hookups & Supports• Logic Diagrams

TOPIC VIII: Main Civil & Architecture Equipment & Engineering Documentation • Industrial Buildings (Architecture)• On Shore Structures• Pipe Racks • Foundations • Structural Steel


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TOPIC IX: Main Offshore Equipment & Engineering Documentation• Off shore Structures• Offshore Platform Projects• Introduction to Marine Terminals• Offshore Engineering• Aspects for Petroleum Jetties

TOPIC X: Construction Activities: • Construction Tender Package

TOPIC XI: Introduction to QEHS Systems:• Introduction to Quality, Environmental and Health & Safety Management Systems• Industrial HSE


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TOPIC XII: Introduction to Project Management /Controls : • Introduction to Project Management• Project Phases & Lifecycle• Project Progress Measurement & Reporting• Project Cost Control & Reporting


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AUTOMATION SYSTEMS

Believing in the importance of education and presenting professional training services to our customers, Enppi Academy has signed a Memorandum of understanding (M.O.U.) with Emerson Process Management.

Under the terms of the M.O.U. Enppi Academy is presenting Emerson Educational Services. With over a half a century of training experience, Emerson Educational Services remains committed to providing quality training to their customers, when and where they need it.

Today, Emerson has more than 50 certified training locations in 34 different countries to provide training that customers can count on. With Emerson partnership with Enppi Academy, the Academy shall act as the new venue for Emerson training in the Middle East and Africa.

Emerson certification program for instructors, courseware and training hardware along with adherence to education standards set by the International Association for Continuing Education and Training (IACET) ensures customers knowledgeable and skilled trainers delivering current information on state-of-the-art technology from Emerson Process Management.

The offerings are designed to help run your plant operations with greater workforce effectiveness. Whether you are looking for specific industry application expertise or product knowledge, the offered courses help you engineer, operate, maintain and manage industrial process control devices and systems to achieve peak plant and process performance.

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1- ENPPI/EMERSON AGREEMENT

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This course is for individuals needing an introduction to the technology and concepts used in the new generation of process control systems.

OVERVIEW: Students who complete this 3-days course will be able to:• use and apply PlantWeb terminology and acronyms• understand the functions of Delta V hardware components• understand the capabilities of Delta V software applications• understand the FOUNDATION™ fieldbus technology• understand AMS Device Manager software• understand OPCPerform basic workstation operations including accessing displays, interpreting faceplates and accessing modules to make process changes, responding to alarms and observing/changing tunable configuration parameters.

PREREQUISITES:None.

TOPICS:• Delta V System Description• Analog Control Modules• Discrete Control Modules• FOUNDATION™ fieldbus• AMS Device Manager • OPC

PLANTWEb®/DELTA V™ INTRODUCTION7101

• Delta V Engineering


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DELTA V IMPLEMENTATION I

This course is for users who use Delta V Operate Graphics.

OVERVIEW:This 4-days course covers a complete Delta V system implementation. Upon completion of this course the student will be able to define system capabilities, define nodes, configure continuous and sequential control strategies, operate the system and define users and security.

PREREQUISITES: Windows experience. It is recommended that prospective attendees new to process control systems attend Course 7101 or Course 7018.

TOPICS: • System Overview• Explorer• Control Modules• Control Studio• Motor Control • Regulatory Control• Workspace • System Operation• Alarms & Process History View• Sequential Function Charts• Security

7009• Delta V Engineering

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OVERVIEWThis course is designed for system administrators who will be installing, commissioning and implementing a Delta V system running on the XP operating system and Windows Server 2003. The course is 4 days in length.

PREREQUISITES:Course 7009, Delta V Implementation I, or Course 7018, Delta V Hardware and Troubleshooting

TOPICS:• Overview/Review of System Components and Topologies• Installation Checklist of the XP Operating System • Installation of the Delta V Software Components • Delta V Control Networks• Delta V Domains and Workgroups • Users and Securities• Upgrading Hardware and Software• Backup and Restore Procedures• Importing/Exporting• Process Historian Administration• Delta V Zones

DELTA V SYSTEMS ADMINISTRATIONXP/SERVER 2003


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DELTA V HARDWARE & TROUbLESHOOTING

This course is recommended for instrumentation and maintenance technicians and their managers and for configuration engineers prior to taking configuration classes. It provides an overview of the Delta V Control Network, hardware and software applications. Upon completion, you will be able to describe the hardware and perform troubleshooting techniques for the Delta V Control Network, Controllers, I/O subsystem and workstation.

OVERVIEW:This 4-day course focuses on the hardware components that make up the Delta V system. Using a combination of lectures and workshops, you will assemble the system and power up the Controller, I/O subsystem and workstation. You will learn how to use the diagnostic tools available to verify and locate hardware-related fault conditions, and you will be introduced to configuration tools and the operator interface. If your systems include bus technologies, we recommend courses 7030, 7032, or 7037. The 7018 course satisfies the prerequisite requirement for these bus courses.

TOPICS:• Delta V Overview • Controllers• I/O Cards • Carriers • Field Power • System Power Supplies• Control Network • Workstation• Diagnostics • Troubleshooting• Delta V Operate Overview• Interpreting the Event Journal, Trend Charts and Alarm List• Introduction to HART Devices and AMS • Intelligent Device Manager


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This course is for operators, supervisors and managers responsible for the operation of continuous processes using Delta V system.

OVERVIEW:This 2-day course uses lectures and hands-on workshops to provide an in-depth overview on operating the Delta V System. Students who complete this course will:• Access operator displays• Manipulate various control module operating parameters to operate the process• Respond to process alarms• Monitor process performance• View real-time and historical trend data

TOPICS:• System Overview• Accessing Delta V Operate Window, Menus Displays and Directories• Discrete and Analogue Control Module Operation• Accessing Alarm Displays/Alarm Handling• Motor Control Module Operation• Regulatory/Cascade Control Module Operation• Accessing Real-time/Historical Trend Data• Unit Alarms• Sequential Function Chart Operation• Phase Logic Modules

DELTA V OPERATOR INTERFACE FOR CONTINUOUS PROCESS

• Delta V Operators

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DELTA V SIS OVERVIEW

This course is for project managers, supervisors and team members who provide supporting roles on a Safety Instrumented System Project.

OVERVIEWThis 3-days course is a hands-on instructor led course. The course covers the safe, efficient and reliable architecture of a smart SIS including Rosemount SIS instruments, Delta V SIS and Fisher SIS Digital Valve Controllers. Students will gain a working knowledge in Safety Instrumented Function (SIF) design, implementation and operations.

TOPICS• The Safety Lifecycle • PlantWeb/Delta V Overview• Delta V SIS Overview• Delta V SIS Hardware Architecture • Delta V SIS Software Architecture • SIFs in Delta V • Rosemount SIS Instruments • Fisher SIS Digital Valve Controllers • Delta V SIS Operations

• Delta V Safety Instrumented Systems (SIS)

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This course is for individuals responsible for maintaining a Delta V SIS.

OVERVIEW:This 3-day course is a hands-on instructor led course. The course covers the architecture of the Delta V SIS including Rosemount SIS instruments and Fisher SIS Digital Valve Controllers. Students will gain a working knowledge of the hardware and software allowing them to troubleshoot and maintain the system.

PREREQUISITES:Course 7018, Delta V Hardware and Troubleshooting, is a requirement.

TOPICS:• Safety Lifecycle• Delta V SIS Overview• Delta V SIS Hardware• Safety Instrumented Functions• Rosemount SIS Instruments• AMS Device Manager• Fisher SIS Digital Valve Controller• SIS Net Repeaters

DELTA V SAFETY INSTRUMENTED SYSTEM MAINTENANCE 7303• Delta V Safety Instrumented Systems (SIS)


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Delta V SIS IMPLEMENTATION

This course is for personnel who design, implement, commission and service Delta V SIS.

OVERVIEW:This 4-day course is a hands-on instructor led course. The course covers complete Delta V SIS Implementation including hardware and software architecture. Students will be able to design a Delta V SIS Network and Safety Instrumented Functions (SIFs). Additionally, students will be able to configure smart SIS instruments and their associated alerts, including partial stroke testing.

PREREQUISITESCourse 7009 is a requirement. Recommend IEC 61511 knowledge.

TOPICS:• Delta V SIS Overview• Delta V SIS Hardware• Configuring SIFs in Delta V• Rosemount SIS Instruments• AMS Device Manager• Fisher SIS Digital Valve Controller• SISNet Repeaters• Delta V SIS Security• Delta V Version Control

7305• Delta V Safety Instrumented Systems (SIS)

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Configuring and Using AMS Device Manager

OVERVIEW:This 4-day course is a hands-on instructor led course. The course covers complete AMS device manager Implementation including hardware and software architecture. Students will be able to use AMS device manager interface, view and modify different devices. Additionally, students will be able to use AMS device manager browser and calibration assistant to calibrate devices.

TOPICS:• Using the AMS Device Manager User Interface • Viewing and Modifying Devices• Creating a Plant Location Hierarchy and Adding Devices• Viewing and Modifying a Device Configuration• Viewing and Modifying a Device Configuration Using the 275 HART Communicator• Using AMS Device Manager Browser Functions• Reviewing Your System’s Audit Trail• Calibrating a Device Using Calibration Assistant• Monitoring System Alerts

AMS™ (ASSET MANAGEMENT SUITE): INTELLIGENT DEVICE MANAGER MODULE 17020


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AMS™ (ASSET MANAGEMENT SUITE) : INTELLIGENT DEVICE MANAGER MODULE 2

OVERVIEW:This 4-day course is a hands-on instructor led course. The course covers complete AMS device manager installation and usage for the first time. Students will be able to use AMS device manager interface to setup a network interface. Additionally, students will be able to use AMS device manager to install a distributed system.

TOPICS:• AMS Device Manager System Overview• Installing a Standalone AMS Device Manager• Starting AMS Device Manager for the First Time• Network Communication Interface Setup• AMS Device Manager Database Management• Installing a Distributed System• Installing Device Types from Media

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How to find out more?

1A, Ahmed El-Zomor St., 8th District, Nasr City, Cairo - EGYPTP.O.Box 2521 El-Hurreya, Heliopolis 11361, CairoPetroleum Complex, 19 km Alex/Cairo Desert Road

+2 02 22765-895 / 957 / 941+2 03 2020-229 / 219

+2 02 22744-382 / 981

[email protected]

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