eNod4-B, Belt scale & belt weigh feeder - Nonis...
Transcript of eNod4-B, Belt scale & belt weigh feeder - Nonis...
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eNod4 weighing controllersFor automated processes
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eNod4-B, Belt scale & belt weigh feeder
eNod4applications
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eNod4 weighing controllersFor automated processes
eNod4-B, Belt scale & belt weigh feederBelt scale management
► Weighing of belt section (long conveyor)
► Weighing of complete conveyor (short conveyor)
eNod4applications
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eNod4 weighing controllersFor automated processes
eNod4-B, Belt scale & belt weigh feederTotalizing on belt scale
► Configuration
• Physical or theoretical weight calibration
• Fixed or measured belt speed (speed encoder)
• Flow rate calibration by correction of totalized weight
• Configurable flow rate unit: g/s, g/h, kg/s, kg/h, t/h
• Correction coefficient of belt inclination
► Functionalities
• Flow calculation and continuous weight totalizing, with 3 independent and stored levels of total.
• Dynamic zero of belt scale
• Belt speed calculation
• Weight integration per unit of length
• Pulse output for external Totalizer
• Configurable analog output
• Loading cycle management with target on total and inflight correction
eNod4applications
► Main alarms and controls
• Min / Max flow rate, Min/Max belt speed, Min/Max belt load, Band start warning
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eNod4 weighing controllersFor automated processes
eNod4-B, Belt scale & belt weigh feederTotalizing on belt scale
Total & Flow rate calculation
Filtered weight
Weight integration
• Simpson method: Approximation of the integral using quadratic polynomial
• Integration period 250ms (100 samples)
Average Flow rate
Flow rate filter
Average (2-128)
• Total = Flow rate x Integration time (250ms)
• Current total
• Grand total
• General total
Total calculation
Totalized weight
• Flow rate = (Integrated weight/ length) * belt speed
• Angle correction
• Flow rate correction coefficient
Flow rate calculation
Belt speed
Instant Flow rate
Average speed
Non-volatile memory: storing in each integration period
FRAM*
*Ferroelectric RAM:
• Cycles nb 1014 / flash 105
• Retention 150 years / flash 20 years
eNod4applications
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eNod4 weighing controllersFor automated processes
eNod4-B, Belt scale & belt weigh feederFlow rate control on belt weigh feeder
eNod4applications
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eNod4 weighing controllersFor automated processes
eNod4-B, Belt scale & belt weigh feederFlow rate control on belt weigh feeder
► Configuration
• Management of Target flow rate and Target total
• Control output setting (Analog output): Calibration in flow rate, possibility of remote control by external value
• Adjustment of PID controller parameters : Manual or automatic self-adjustment
► Functionalities
• Flow rate regulation by in-built PID controller with action on belt speed or material supply.
• Limits management of control output
• Loading cycle management with target on total and inflight correction
eNod4applications
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eNod4 weighing controllersFor automated processes
eNod4-B, Belt scale & belt weigh feederSetting of PID controller with eNod4 & eNodView
PID controller – Proportional – Integral - Derivative
Target Flow rate
Instant flow rate
- Kp +
1/Ti
Td
error % Control output
► Manual
• eNodView allows setting of PID parameters (Kp, Ti , Td) by graphic display of the step response.
► Automatic
• Self-adjustment of PID parameters using Broïda model.
• Choice of 2 behavior for PID : Fast / Stable.
eNod4applications
Automatic adjustment of PID parameters
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eNod4 weighing controllersFor automated processes
eNod4-B, Belt scale & belt weigh feedereNodTouch Functionalities with eNod4-B
► eNodTouch-M or ML main screen
Weighing channel selection
Regulation dataControl output
Target flow rate∆ Weight / Target
Dosing cycle status
Totalizer dataTotal / RoundTotal currentWeight
Belt speed
Flow rate or current total values
Control keyboard
Alarms status
eNod4applications
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eNod4 weighing controllersFor automated processes
eNod4-B Belt scale & belt weigh feederApplication case
► Continuous mixing of 3 products with flow rate regulation
• The PLC handles the management of mixing formulas
• With the parameters transmitted by the PLC, 3 eNod4 take in charge of the belt feeders, the weight totalization and flow rate regulation.
eNod4applications