Enhanced Oil Recovery - ACD RESOURCES/Brochure_EOR_Rev_2015Dec... · Enhanced Oil Recovery 5...
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Oil Well Service Equipment Enhanced Oil Recovery
Transcript of Enhanced Oil Recovery - ACD RESOURCES/Brochure_EOR_Rev_2015Dec... · Enhanced Oil Recovery 5...
Oil Well Service Equipment
Enhanced Oil Recovery
GUPD
Pump Performance Map
Features & Benefits
n Main shaft is pressure lubricated minimizing wear and tear on bearings/crosshead piston while keeping all components cool
n Compatible with SG cold ends expanding capabilities. All cold ends have minimal material for quick cool-down and minimal wear and tear at start-up
n Digital Tachometer
Nitrogen Lift – Coiled Tubing Operations
Nitrogen lifting is a common technique used to initiate production on a well following workover or overbalanced completion. ACD’s GUPD pumps inject nitrogen into the fluid column to displace liquids and reduce the hydrostatic pressure created by the fluid column. A coiled tubing string is generally used to apply the treatment, which involves running to depth while pumping high-pressure nitrogen gas. Once the kill-fluid column is unloaded and the well is capable of natural flow, the coiled tubing string is removed and the well is prepared for production.
2 Oil Well Service Equipment
418 "
61316 "
30 116"
35 1116 "
810"
51 "
14 34 "
4 78 "
8"
18" 75 "
6"C.E.
6"C.E.
8
Ø3"
High Pressure Discharge13/16"-16 UN-2Bfor 9/16 M/P Connection
Suction Inlet1" Flared Tubeper SAE-AS4395
Vent to Tank 1/2" Flared Tubeper SAE-AS4395
Digital TachometerConnection
5/8"-18 UNF-3B48 Teeth
3/4" Squarex 31/8" Long Key
Oil Inlet1/2" Flared Tube
Oil Return(Ref)
Mounting Holes3/4"-10 x 11/4" Deep
Oil Return2" NPT(F)
1.25ӯ, 1.625ӯ, and 2ӯ Bore Cold Ends
SG Cold End
SL2
Enhanced Oil Recovery 3
Features & Benefits
n Improved drive end design allows for longer life and cooler temperatures during operation
n Non key polygon design reduces drive end failure risk due to eccentric keys
n Split case design for strength and reliabilityn Lower RPM, higher pressure, high flow raten Cold ends with a removable packing cartridgen Aluminum casting for weight reduction
CASING VENT
CL
7011/16"
9015/16"
SUCTION/INLET MATE WITH CLASS 150 RAISE FACE FLANGE PER ANSI B16.5
Manifolds not supplied unless specified
SpECifiCaTiONS: 3-SL2
PISTON DIA.
in 2 2.52 2.7 2.87 3.25
mm 50.8 64 68.5 73 82.5
MAWPpsi 22,000 19,000 17,000 15,000 12,000
bar 1517 1310 1172 1034 827
100 rpmgpm 11 17 20 23 29
lpm 42 66 76 86 110
200 rpmgpm 22 35 40 46 58
lpm 83 132 152 172 220
300 rpmgpm 33 52 60 68 87
lpm 125 199 228 259 330
400 rpmgpm 44 70 80 91 116
lpm 167 265 304 345 441
500 rpmgpm 55 87 100 114 145
lpm 209 331 380 431 551
550 rpmgpm 61 96 110 125 160
lpm 229 364 418 474 606
SLS
4 Oil Well Service Equipment
Pump Performance Map
Features & Benefits
n Improved drive end design allows for longer life and cooler temperatures during operation
n Multiple configurations enable adaptability and conformity to mobile and/or stationary applications using a standard base model
n Better than 30 to 1 turndown ratios allows for a wide range of operating parameters, including low enough flows to meet coil-tubing applications
n Non Key Polygon Design reduces drive end failure risk due to shaft key
3-SLS• counter balance optional• left or right hand• diverted cooling
3-SLSGRO• counter balance optional• gear reduction• external oil pump• diverted cooling
5-SLSGRO• counter balance optional• gear reduction• external oil pump• gear reduction• digitial tachometer
SLS Warm Ends
Leak testing
The safety and environmental integrity of oil and gas processing and refining facilities can be verified through the use of nitrogen, with a trace of Helium, at final commissioning. Some service companies claim to be able to accurately detect leaks of 0.10 SCF/year.
High Temperature Nitrogen
Delicate operations such as furnace bake-outs, catalyst regeneration and hydrocarbon and solvent stripping have been safely performed using high temperature inert nitrogen as the controllable medium.
5-SLS
Enhanced Oil Recovery 5
ACD’s high flow/pressure nitrogen pumps are used for pipeline and process applications, onshore and offshore, in the oil, gas and petrochemical industries.
Nitrogen purging
Nitrogen purging using ACD pumps is a technique used to replace hydrocarbon vapors, flammable and toxic gases or air with an environmentally safe and inert dry atmosphere. The two most common methods of purging are displacement and dilution. The geometry of the process system determines which method is used. For simple systems, displacement purging is usually more effective in terms of time and cost, but for more complex systems, dilution purging is used.
PumpModel
Piston DiaIn. (mm)
Pump RPM
MAWP 100 200 300 400 500 600 700 800 900 1000
PSI / BAR GPM / LPM GPM / LPM GPM / LPM GPM / LPM GPM / LPM GPM / LPM GPM / LPM GPM / LPM GPM / LPM GPM / LPM
3-SLS 2.00(50.8)
18,000(1,241)
7.80(29.53)
15.61(59.07)
23.41(88.60)
31.21(118.14)
39.01(147.67)
46.82(177.21)
54.62(206.74)
62.42(206.74)
70.23(265.81)
78.03(295.34)
5-SLS 2.00(50.8)
18,000(1,241)
13.00 (49.22)
26.01 (98.45)
39.01 (147.67)
52.02 (196.90)
65.02 (246.12)
78.03 (295.34)
91.03 (344.57)
104.04 (393.79)
117.04 (443.01)
130.05 (492.24)
3-SLS 2.52(64)
11,600(800)
12.39 (46.89)
24.78 (93.78)
37.16 (140.67)
49.55 (187.55)
61.94 (234.44)
74.33 (281.33)
86.72 (328.22)
99.10 (375.11)
111.49 (422.00)
123.88 (468.89)
5-SLS 2.52(64)
11,600(800)
20.65 (78.15)
41.29 (156.30)
61.94 (234.44)
82.59 (312.59)
103.23 (390.74)
123.88 (468.89)
144.53 (5 47.03)
165.17 (625.18)
185.82 (703.33)
206.47 (781.48)
3-SLS 2.70(68.6)
10,000(689)
14.22 (53.83)
28.44 (107.65)
42.66 (161.48)
56.88 (215.30)
71.10 (269.13)
85.33 (322.96)
99.55 (376.78)
113.77 (430.61)
127.99 (484.44)
142.21 (538.26)
5-SLS 2.70(68.6)
10,000(689)
23.70 (89.71)
47.40 (179.42)
71.10 (269.13)
94.81 (358.84)
118.51 (448.55)
142.21 (538.26)
165.91 (627.97)
189.61 (717.68)
213.31 (807.39)
237.02 (897.10)
3-SLS 2.88(73)
9,000(620)
16.12 (61.03)
32.25 (122.06)
48.37 (183.09)
64.50 (244.12)
80.62 (305.15)
96.74 (366.18)
112.87 (427.21)
128.99 (488.24)
145.12 (549.27)
161.24 (610.30)
5-SLS 2.88(73)
9,000(620)
26.87 (101.72)
53.75 (203.43)
80.62 (305.15)
107.49 (406.87)
134.37 (508.58)
161.24 (610.30)
188.11 (712.01)
214.99 (813.73)
241.86* (915.45)
268.74* (1,017.16)
3-SLS 3.25(82.5)
7,000(482)
20.60 (77.99)
41.21 (155.98)
61.81 (233.97)
82.42 (311.96)
103.02 (389.94)
123.63 (467.93)
144.23 (545.92)
164.84 (623.91)
185.44 (701.90)
206.05 (779.89)
5-SLS 3.25(82.5)
7,000(482)
34.34 (129.98)
68.68 (259.96)
103.02 (389.94)
137.36 (519.93)
171.71 (649.91)
206.05 (779.89)
240.39 (909.87)
274.73 (1,039.85)
309.07 (1,169.83)
343.41 (1,299.82)
* Pressure limited by maximum Horsepower limit
Brake HP @ MAWP3-SLS 110 220 330 440 550 660 770 880 990 1,100
5-SLS 184 369 553 738 922 1,107 1,291 1,476 1,500 1,500
3-SLS
1000 RPM
6000 RPM
6 Oil Well Service Equipment
Features & Benefits
n Mechanical seal design for quick replacement with composite face material for longer life
n Oil lubricated bearing housing ensures lubricity of components and improves life
n Cylindrical roller bearings for lateral loadsn Jacksheet or hydraulic drive
TOP-215
foam inerting
Some of our customers have developed processes to enable work that generates heat to be carried out on hydrocarbon handling systems without endangering workers or facilities. According to reports, the nitrogen foam is injected into a process system at a low point and allowed to completely fill the vessel and pipe work, rendering the internal atmosphere inert. Once the work operations that generate heat have been completed, the nitrogen foam degenerates into surfactant, some water nitrogen gas.
Rapid Cooldowns
Refinery maintenance, expansions or other activities sometimes call for the shutdown of the plant, at which point it is desirable to reduce the temperature of process catalysts as quickly as possible. ACD’s high flow nitrogen pumps can be used as a controlled cooling agent to reduce the time before remedial work begins. The risk of fire is also reduced because of the inert properties of nitrogen.
Long term preservation
Because nitrogen is an inert gas it is ideal for the long term preser-vation of installations that may not be in operation immediately (mothballing). For example, on completion of a process system or pipeline commissioning, it is occasionally necessary to protect the system from corrosion or degradation for a period of time.
TOP-215
Oil Fill/Speed Pick Up
Cylinder Roller Bearing
Oil Seal
Oil Drain Plug
Alluminum Housing
Ball Bearing
Slinger
Neoprine Pad
Cylindrical Roller Bearing
Boost Pumps
Enhanced Oil Recovery 7
Pump Performance Curve
Features & Benefits
n Compact design is lightweight and reduces installation time.n Hydraulic drive allows operators to use truck PTO system.n Bearing housing designed for well service, heavy duty applicationsn Composite Face Seal (CFS) which resists cavitation
pressure Testing
In some instances where hydrostatic testing may not be possible, systems and or components may be tested with nitrogen. If considering this as an alternative, it is mandatory that the system design specifications be reviewed and a risk analysis be conducted before using a compressible medium for the test.
pipe freezing
The boiling point of liquid nitrogen is -320°F (-195°C) and as such it has an application as a coolant in indirect pipe freezing systems. Users of ACD’s cryogenic pumps have reported that on pipe-work compatible with cryogenic liquids, liquid nitrogen can be used as the direct cooling medium. The benefits of this approach over conventional methods reportedly are: • More effective use of plant/platform personnel• No interruptions to the process system while repairs are
carried out • There is “no draining operation” thus, saving time• Liquid waste is limited resulting in cost savings• Isolation for pressure or leak testing is provided
Flow Range: 5-500 GPM / 20-1,900 lpmNPSHR: 3-35 Feet / 2-10 MetersDifferential Head: 40-780 Feet / 13-240 MetersPump Design Rating: 1-85 hp / 0.75-60 kwRPM Range:1 x 2 x 4.5 2,000-10,200 RPM 1.5 x 2.5 x 6A 2,000-7,200 RPM 2 x 3 x 6 2,000-8,100 RPM 2 x 4 x 6 2,000-8,100 RPM
Right Hand Dischage
Left Hand Discharge
Bulletin No. ACD EOR-R1.15© 2015 ACD LLC, Printed in USA
Cryogenic Industries Global Service and Sales Companies
Manufacturing Center
North AmericaAtlanta370 Great Southwest Parkway, Suite FAtlanta, GA 30336 USA+1.404.696.8113 • Fax [email protected] www.cryoindservice.com
California (ACD Service)1322 N. Santiago StreetSanta Ana, CA 92701 USA+1.714.568.0201 • Fax [email protected]
Houston14014 Interdrive EastHouston, TX 77032 USA+1.281.590.4800 • Fax [email protected]
Pittsburgh767 State Route 30Imperial, PA 15126 USA+1.724.695.1910 • Fax [email protected]
Red Deer7443 Edgar Industrial Dr., #6Red Deer, Alberta T4P 3R2, Canada+1.403.352.4436 • Fax [email protected]
Toronto530 McNicoll AvenueToronto, Ontario M2H 2E1, Canada+1.416.502.1950 • Fax [email protected]
InternationalAustralia14 Zenith RoadDandenong, Victoria 3175, Australia+61.3.9791.7888 • Fax [email protected] • www.cryoquip.com
BrasilRua Forte do Araxá, #59Parque Industrial São Lourenço São Paulo – SP, Brasil CEP: 08340-170
CNPJ: 10.880.587/0001-24Incrição Estadual: 148632745116Tel/Fax +55.11.2015.4288/4289 [email protected] • www.cibrazil.com
China9# Bridge, 02 Provincial HighwayXianlin County, Yuhang DistrictHangzhou, China 311122+86.571.8869.0788 • Fax [email protected] • www.cryoindservice.com
DubaiPO Box 17231Jebel Ali Free Zone,Dubai, UAE+971.0.4.880.8889 • Fax [email protected] • www.acdcom.com
Europe (ACD CRYO)CH-4142 Muenchenstein, Switzerland+41.61.413.0230 • Fax [email protected] • www.acdcryo.com
D-79415 Bad Bellingen, Germany+49.7635.8105.0 • Fax [email protected] • www.acdcryo.com
IndiaPlot No. 454 GIDCNational Highway No. 8, Por-RamangamdiDistrict: Vadodara 391 243, Gujarat, India+91.265.283 0113 • Fax +91.265.283 [email protected] • www.acdcom.com
A Division of Rhine Engineering Pvt. Ltd.2, New Taratala RoadKolkata- 700 088West Bengal, INDIA+91.973.216 [email protected] • acdcom.com
Korea476-109 Gongse-ri, Giheung-eupYongin-si, Gyeonggi-do, 449-902, Korea+82.31.286.6114 • Fax [email protected] • www.cryoindservice.com
MalaysiaNo 7A, Jalan Sungai Kayu Ara 32/39Taman Berjaya Park, Section 3240460 Shah Alam, Selangor D. Ehsan, Malaysia+603.5740.8770 • Fax [email protected] • www.cryoindservice.com
2321 S. Pullman Street Santa Ana, CA 92705 USA1.800.525.4216 (USA only)+1.949.261.7533 • Fax [email protected] www.acdcom.com
Global Service Centers
