Engineering WORKSHOP LAB PORTFOLIO - SZABIST Workshop lab.pdf · •The workshop practice course is...
Transcript of Engineering WORKSHOP LAB PORTFOLIO - SZABIST Workshop lab.pdf · •The workshop practice course is...
ENGINEERING WORKSHOP LAB PORTFOLIO
Lab Instructor:
Ahmar Hayat
Email:
Lab Technician:
Fahad Ahmed Khan
Mohammad Tanveer
LAB FACILITIES
• SZABIST Engineering Workshop Lab is equipped with all the
modern tools and machines that are essential in engineering
practices and trades such as wood-working, metal-working,
machine shop, welding shop and foundry.
• The workshop practice course is not limited to the machines
and tools that are physically available in the lab, but also gives
students insight about the machines and tools that are being
used in the current industry.
• The workshop lab has all the safety requirements such as Fire
Extinguishers, fire exit, basic first aid kit and paramedic staff
located at 100 campus for minor injuries.
© 2018. SZABIST Karachi.
TRADES PRACTICED IN THE WORKSHOP LAB
• Wood working
• Basic cutting, filing, slotting.
• Development of wooden joints (Lap)
• Wooden Assembly
• Metal working
• Basic cutting, filing, slotting.
• Welding of T and Corner Joint
• Machine Shop
• Development of thread shaft on Lathe
• Slotting using Milling Machine
• Foundry Shop
• Demonstration of plastic injection
molding
• Understanding function of casting using
muffle furnace.
• Electronics Shop (PCB Making)
• Designing of Printed Circuit Board (PCB)
Layout of software
• Etching the layout on actual PCB.
• Soldering of components
© 2018. SZABIST Karachi.
LIST OF EXPERIMENTS
© 2018. SZABIST Karachi.
• Introduction to wooden tools and their
names used in local market and internet
• Create basic wooden object using wood
cutting saw, rough and smooth file.
• Create a block and make slots using a
chisel and hole using a drill machine.
• Develop a Lap and half lap joint and
understand tolerances and fits.
• Construct a wooden assembly using all the
wood working tools with fasteners.
• Create a basic V-joint using sheet metal and
make a hole and slot in the same.
• Understand welding techniques and
electrodes to create a corner and T-joint
on sheet metal.
• Create a threaded bolt with knurling using
lathe machine and tapping die.
• Understanding working of plastic injection
molding and create a SZABIST keychain.
• Design a circuit layout and etch it on PCB.
EQUIPMENT AVAILABLE @ WORKSHOP LAB
• Wood and metal work benches along
with basic wood and metal working
tools such as saws, filers, hammers, screw
drivers, plier and spanners.
• Conventional Lathe Machines
• 3 axis manual milling machine
• Industrial CNC Lathe with turret
(CONQUEST 42)
• Drilling Machines (Bench and Portable)
© 2018. SZABIST Karachi.
• Electric Arc welding machines (Inverter
and Transformer based)
• Bandsaw and Hacksaw cutting machine
• Injection molding and Muffle furnace.
• PCB Designing accessories such as PCB
drill, soldering iron, hot press and laser
printer.
• And many others..
WOODEN WORKBENCH WITH TOOLS
© 2018. SZABIST Karachi.
BASIC WOOD AND METAL TOOLS
© 2018. SZABIST Karachi.
CONVENTIONAL LATHE MACHINES
© 2018. SZABIST Karachi.
3-AXIS MANUAL MILLING MACHINE
WITH DIGITAL DISPLAY
© 2018. SZABIST Karachi.
INDUSTRIAL CNC LATHE WITH TURRET (HARDINGE CONQUEST 42)
© 2018. SZABIST Karachi.
This is a fully automated
CNC Lathe Machine with
multiple tool changer.
The program can be
directly written on the
NC Panel as well as
uploaded from PC.
The drawings are made
on AutoCAD which is
later converted into
GCODES for automated
operation.
DRILLING MACHINE
© 2018. SZABIST Karachi.
• Workshop lab is equipped
with upright drill machines
for precision work along
with a vice to hold the
part.
• Portable drill machines for
wood and PCB are also
available with different
sizes of bits.
ELECTRIC ARC WELDING MACHINE
© 2018. SZABIST Karachi.
• WE HAVE BOTH
TRANSFORMER AND
INVERTER BASED
ELECTRIC ARC WELDING
MACHINES WITH E6013
ELECTRODES.
• SAFETY EQUIPMENT IS
ALSO PROVIDED FOR
WELDING
BANDSAW & HACKSAW CUTTING MACHINE
© 2018. SZABIST Karachi.
• Multiply bandsaw machines
are available in the workshop
which makes it easier to cut
the wood, also saves time.
• Hacksaws are used for metal
cutting.
• These machines are always
operated under supervision.
INJECTION MOLDING & MUFFLE FURNACE
© 2018. SZABIST Karachi.
• Live demonstration is given
to the student about plastic
injection molding process
as well as casting of metal
in muffle furnace.
• The temperature of these
machines can go up to 500
- 1000° 𝐶
PRINTED CIRCUIT BOARD DESIGNING & ETCHING
© 2018. SZABIST Karachi.
SAFETY MEASURES IN THE WORKSHOP LAB
• Safety of the students come first.
• For this purpose, workshop has a
Fire Exit along with fire
extinguishers due to electrical
short circuit.
© 2018. SZABIST Karachi.
LAB RULES FOR THE STUDENTS
• Lab coat and safety shoes are must for
any kind of work in the lab.
• Eye protection required during welding.
• Students are not allowed to eat in the
lab or throw wastage on the floor.
• Using machines without lab in-charge is
strictly prohibited.
• Be sure “FIRE EXIT” is open every time.
• All students must know where the
circuit breakers and fire extinguishers
are placed and should know how to
operate them incase of emergency.
• Appropriate safety rules are written near
all the machines, student should read
them before starting the machine.
• In case of any injury, please contact lab
in-charge immediately.
© 2018. SZABIST Karachi.
© 2018. SZABIST Karachi.
A GLANCE OF STUDENTS’ PROJECTS
THANK YOU ☺• FOR ANY QUERIES REGARDING WORKSHOP PRACTICE LAB, KINDLY EMAIL ME AT:
• ALL THE PICTURES AND LOGOS USED IN THIS PORTFOLIO IS REGISTERED TRADEMARK OF
THEIR RESPECTIVE OWNERS.
• THIS CATALOGUE IS A PROPERTY OF SZABIST MECHATRONICS DEPARTMENT.
• MODIFYING OR TAKING CONTENT FROM THIS CATALOGUE IS STRICTLY PROHIBITED.
© 2018. SZABIST Karachi.