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Transcript of ENGINEERING STEEL FABRICATION INSTALLATION CLADDING ... · ENGINEERING STEEL FABRICATION...
E N G I N E E R I N GSTEEL FABRICATION I N S T A L L A T I O NC L A D D I N GC O N S U L T I N GS P A C E F R A M ETURNKEY PROJECTS
Constructive Solutions ▪ Elaborate and Reliable ▪ Adding Experience to Design ▪ Shaping Steel with Care ▪ When Quality Matters ▪ Prompt, Correct and Safe ▪ Final Touch with Aesthetics ▪ Lightness of Space ▪ Comprehensive Solutions
Constructive Solutions
INDEXCOMPANY PROFILE Corporate Quality Safety
FIELDS OF ACTIVITY Consulting Engineering Steel Fabrication Quality Control QC Process Installation Cladding Space Frame Systems Turnkey Projects
REFERENCES Major Projects Completed Projects
CONTACT Steel Fabrication Facility Headquarters
©All photos by ProkoProko Steel Fabrication Facility | Kocaeli/TURKEY
1-61-23-45-6
7-247-8
9-1011-1613-1415-16 17-1819-2021-2223-24
25-4625-3031-46
47-5047-4849-50
PROKO CONSTRUCTION INDUSTRY COMPANY PROFILE CORPORATE
Proko Construction Industry is mainly operating at the Steel Construction field. We also have capabilities to act as a contractor for domestic projects. We are providing a full range of steel construction and cladding services for our clients which includes Top Global Contractors all around the World; taking over their projects at the architectural level and providing all services required till the structure is erected at the site.
As a company providing services Worldwide we are applying international standards at every stage of construction.Proko Construction Industry possesses the following certificates and applies the related standards;ISO 9001: Quality Management SystemOHSAS 18001: Occupational Health and Safety Management SystemISO 14001: Environmental Management SystemCE Marking | EN 1090: Technical requirements for the execution of steel structuresISO 3834-2: Quality Requirements for Welding
Main Steel Construction Services we are providing;
| Engineering∙ Consultation from the tender stage till the commissioning∙ Calculation reports according to any code required∙ Designing, 3D Modeling, Detailing and Preparation of Shop Drawings, Erection Drawings, Method Statements
| FabricationMaterial Procurement Sandblasting & Shopprimer Plate CuttingSection Cutting Drilling Bending Assembly & Marking WeldingSurface Cleaning Painting Galvanization Packaging & Loading
| Installation∙ Supervising Services at site∙ Undertaking erection of the structure including cladding; Mostly operating at close destinations such as Europe, Former Soviet Republics, Middle East, North Africa and Central Africa
· Completes challenging & complicated projects in time
· Certified & Competitive; Applying international standards to ensure quality
· Takes responsibility for the sake of the project & always part of solutions not problems
· Taking precautions against common faults at preceding & subsequent phases· Experience to work with top global companies; organized, elaborative, collaborative
· Handling revisions and additional works as inherent aspects of the project
· Flexibility to adopt and respond quickly to changing conditions
DISTINCTIVE ASPECTS
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©All photos by ProkoLivestock Facilities | Gülbahar Dairy Products | Niğde/TURKEY
COMPANYProko Construction Industry applies requirements of ISO 9001:2008 Quality Management System and associated standards at Headquarters, Factory and Construction Sites.We are certified with OHSAS 18001:2007 Occupational Health and Safety Management. As a result of applying these requirements and relevant standards along with our “Zero Tolerance Approach” to Health and Safety issues, we gladly didn’t face any incidents resulting with severe injury or decease since our establishment. We believe in continuous education and providing every opportunity for our team to improve themselves both in their profession and regarding Health and Safety issues.We also possess ISO 14001 Environmental Management System Certificate. As a company aware of its environmental responsibilities we take all necessary precautions to minimize our impact on the environment.
ENGINEERINGWe mostly take Eurocodes as our guide for enginnering studies but we also have the capabilities to make designs and prepare calculation reports in any code required including but not limited to ASTM. As being experienced in designing buildings in First Degree Seismic Zones we are also capable of providing safe designs for the buildings within these regions.
FABRICATIONOur fabrication process is certified under the requirements of EN-1090 Execution of steel structures and aluminium structures. Our certified process and our application of all relevant standards not only enable our end-products to be labelled with CE Mark but also to be safely and legally used at every structure within EU. With EN-1090 we also provide Traceability of the material throughout our fabrication process. As a result of traceability records and documentation, all of our processes can retrospectively be tracked down.Proko applies requirements of ISO 3834-2: Quality requirements for fusion welding of metallic materials and associated standards to ensure a correct and safe end-product. Our welds are predefined and implemented with the supervision of International Welding Engineers and executed by our Certified Welders. Our QC team strictly applies controls at every stage of fabrication to minimize faults and to keep end-products within limits of tolerances set in aforementioned standards and technical specifications of the projects.
STANDARDS
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PROKO CONSTRUCTION INDUSTRY COMPANY PROFILE QUALITY
CERTIFICATES
©All photos by ProkoLivestock Facilities | Leben Agriculture | Niğde/TURKEY
ISO 9001:2008Quality
Management
OHSAS 18001:2007Occupational Health
& Safety Management
ISO 14001:2004EnvironmentalManagement
EN 1090-2Factory
Production Control
EN 1090-2Execution Class
Scope EXC3
ISO 3834-2Welding
Quality Assurance
Proko Construction Industry is certified with OHSAS 18001:2007 Occupational Health and Safety Management System. As a result of applying its requirements and relevant standards along with our Zero Tolerance Policy against Health and Safety issues, we gladly didn’t face any incidents resulting with severe injury or decease since our establishment.
We believe in and apply a continuous education program for our team and providing every opportunity for them to improve themselves both regarding Health and Safety issues and in their profession. We are either recruiting employees with required education for the jobs or make them take required courses before assigning them to a task. All the employees have to get a pre-checkup before starting the job to see if they have a condition to prevent them work safely.Apart from occupational training and medical examinations, also Health & Safety training is provided in every situation required and working is not allowed in any case before OHS trainings. Our foremen, technicians and engineers are also carrying this responsibility and they are zero-tolerant about any level of negligence and directly interfere in any occassion.Our Method Statements for Erection also includes OHS precautions and processes in detail. Besides choosing the best installation method to preserve health and life we also determine potentially risky applications in advance and specify the OHS solutions for these stages at our Method Statements so that our team can monitor them strictly at site.
HEALTH & SAFETY
Zero tolerance policy
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©All photos by ProkoModern Carton Factory | Yapı Merkezi Prefabrik | Tekirdağ/TURKEY
PROKO CONSTRUCTION INDUSTRY COMPANY PROFILE SAFETY
CONSULTINGSTEEL CONSTRUCTION CONSULTANCY As being a domestic contractor Proko has expertise in every stage of a construction. As a result we have the chance to foresee many details at your project and consult you about the steel construction phase, its interactions with the preceding and subsequent phases as well as possible additional cost items that may occur due to technical specifications. Our expertise makes your budgeting estimations be closer to reality and saving you from unexpected surprises.We are ready to be your partner and able to coordinate the steel parts of your project starting from design to erection at site to ensure an on-time and safe process.
STEEL CONSTRUCTION PROJECT MANAGEMENTWe are ready to take a complementary role in any phase of your steel construction projects where there are vague or potentially risky issues to be considered or you just need to pass on some parts to an expert to lessen your burden.
At the beginning of the project, we can provide technical and/or cost reports, also prepare Technical Specifications for the Steel Parts of your project. We can manage the technical and/or financial relations with your steel subcontractor and fabrication process in general. Consultancy services regarding your subcontractors may include periodic fabrication progress reports, progress reports for payments, undertaking and/or coordinating the QC process, etc. We can conclude this service with a final technical and commercial report including statistical process analysis.
Proko is your elaborate and reliable partner...
Elaborate and Reliable...
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PROKO CONSTRUCTION INDUSTRY FIELDS OF ACTIVITY CONSULTING
©All photos by ProkoCongress Center | Bouygues Batiment Int. | Ashgabat/TURKMENISTAN
ENGINEERINGProko Construction Industry’s background is based on engineering services and we evolved to a contractor in time. Our technical staff and company policies have been shaped with the principals of civil engineering. Civil Engineering Services we provide are as follows;- Design- Structural Analysis- Calculation report- Structural steel detailing- 3D modeling- Execution drawing- Shop drawing- Erection drawing- Method statement (inc. OHS Applications) Though we usually use Eurocodes as a guide, we are also preparing design, structural analysis and calculation notes in any standard required. If the project requires CE Marking we prepare shop drawings and documents according to the Execution Class of the structure as a requirement of EN-1090 by adding further details to the shop drawings such as; WPS numbers, NDT requirements, tolerances etc.In the case that EU norms are not requested we at least take ISO standards as our guide and also strictly apply technical specifications of the project. As Turkey being at a first degree seismic zone, we gained an extensive experience against earthquakes. We are capable of undertaking earthquake-resistant building or earthquake reinforcement projects starting from calculations to field applications which requires a specialized engineering study. As a company policy all of your project data are handled with full confidentiality.
We are adding our long-term experience to design...
Adding experience to design...
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©All photos by ProkoProko Headquarters | Istanbul/TURKEY
PROKO CONSTRUCTION INDUSTRY FIELDS OF ACTIVITY ENGINEERING
STEEL FABRICATIONOur Steel Fabrication Process is certified with EN-1090 EXC3. This certificate enable us to put CE Mark on our steel components. As a result, our steel components can be safely used in every building within EU. EN-1090 Certificate also guarantees the quality of our fabrication. By applying all the requirements of this standard we are able to provide fault-free outcomes which enables a time-saving erection at site.
Another certificate we possess is ISO-3834-2 for Welding Quality Assurance. Vital stage of steel fabrication is welding. With an insufficient welding all the structure will be at risk. With the help of our team including Welding Engineers, Welding Technicians and certified welders we are able to keep our fabrication and quality processes sustainable.In addition to this we are also controlling all of our material and service providers by means of EN-1090 requirements.Our fabrications can be retrospectively investigated as traceability is another aspect we strictly apply.
We are continuously following the latest developments in steel processing and improving our machinery while we educate our staff to keep our quality at the highest level.
We are capable of fabricating a wide range of light, medium and heavy steel structures including but not limited to; Handrails, Gratings, Stairs, Platforms, Doors, Cladding Supports, decorative accessories, etc.
We are shaping steel with care...
STEEL FABRICATION PROCESSMaterial ProcurementSand Blasting | Sheet Metal Sand Blasting, Pro�le Sand Blasting, Machinery Parts Sand Blasting Sheet Metal Process | CNC Plasma Cutting, Laser Cutting, Drilling, MarkingPro�le-Pipe-Angle Process | Cutting, Bending, Drilling, Thread CuttingWelding | Gas Metal Welding, Electric Arc WeldingSurface Treatment | Hot-dip Galvanizing, Electro-galvanizing, MetallizationCoating | Shop Primer Coating, Top Coating, Powder CoatingSurface CleaningPackagingLoading
Shaping steel with care...
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©All photos by ProkoProko Steel Fabrication Facility | Kocaeli/TURKEY
PROKO CONSTRUCTION INDUSTRY FIELDS OF ACTIVITY STEEL FABRICATION
QUALITY CONTROLQuality Control is handled as a continuous process starting from reception of enquiries, advancing with proper material procurement, strict inspections at fabrication, safe erection at site and finalized with preparation of the Comprehensive Quality File at the end of the project.As an obligation of a company possessing EN-1090 EXC3 and ISO 3834-2 Certificates, we are applying at least the Quality Control procedures set at these standards for every fabrication.In addition to our standard quality procedures, we are also creating custom ITPs (Inspection Test Plans) for each project depending on the Technical Specifications provided by the Client. Even if not requested by the Client we always prepare a basic Quality File for each project.
From the Material Acceptance to the loading of the truck all QC process is being managed, applied and recorded by Certified Inspectors and International/European Welding Engineers. We strictly require all Mill Certificates to be 3.1 according to the EN-10204 for all materials procured and all of our welders are certified according to EN ISO 9606-1.
The coating activities are monitored, measured and controlled by certified inspectors.We also apply NDT (Non-destructive) tests or other required tests determined at the technical specification of the Project.Traceability of the fabrication is guaranteed with our comprehensive QC procedure. All documentation related to all fabrications is preserved for 10 years retrospectively.Proko Quality System is periodically audited by Internationally Accredited Certification Bodies.
Proko is your solution when quality matters...
When Quality matters...
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©All photos by ProkoProko Steel Fabrication Facility | Kocaeli/TURKEY
FIELDS OF ACTIVITY STEEL FABRICATION QUALITY CONTROL
FIELDS OF ACTIVITY STEEL FABRICATION FABRICATION & QC PROCESS
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Material Procurement & Acceptance|3.1. Mill Certificates |Deformation, Label conformityand Dimension controls |Color Stickers for grades
Sandblasting & Shop Primer|Sand Blasting > Visual control by EN ISO 8501-1|Shop Primer > Visual & Thickness Control by DIN ISO 12944-5
Plate Cutting|Dimensional, circularity and conicity controls |Marking|Transfer of heat numbers and grades to the pieces
Section Cutting|Dimensional Control|Transfer of heat numbers and grades to the pieces
WeldingISO 3834 |Conformity of Welding Certificates with WPS|Post-welding dimensional and planarity Controls|Welding thickness Controls |NDT Applications if any
Assembly & Marking|Post-assembly dimensional control by ISO 13920|Cold marking for every assembly |Approval labels
Bending|Angle and diameter measurement by EN 1090-2D.1.2 Essential Manufacturing Tolerances
Drilling|Measurement of the hole positions|Dimensional controls
Surface Cleaning|Post-grinding Visual Controls
Coating|Environmental condition and surface temperature controlsby EN 12944 |Temperature and humidity measurements
Galvanizing|Hot Dip Galvanisation conforms to EN ISO 1461|Thickness and Visual Surface Quality Controls
Packaging & Shipment|Packaging, handling and lifting operatinsconform to EN 1090-2:2008
INSTALLATIONInstallation is a crucial phase of a construction project and it is vital to be confident that everything will go exactly as planned. As a result of its high standards and expertise Proko guarantees total reliability and ensures that the steel structure is installed correctly, safely and within the pre-agreed timeframe at site .
Proko has many years of experience to complete the trickiest steel installation tasks. Our trained and qualified installation team has developed an extensive portfolio of on-site installations, ranging from small tasks to large turnkey projects. We have worked on a variety of sites, including commercial and industrial building constructions.
Our teams are available to work on sites throughout neighboring regions especially European Countries, Middle East, North Africa, Russia and Former Soviet Republics. For countries far away and for overseas projects it becomes feasible to provide only supervising services or work with domestic installation teams.
As Turkey being a geographically advantageous logistics base we are also able to provide all kinds of competitive transportation solutions for shipments all over the World, including nonstandard loads.Safety and Health Precautions are vital for a smooth construction process. We continuously train our employees to ensure the workplace safety in all our operations. We at least apply OHSAS 18001: Occupational Health and Safety Management System standards during our installations but all additional safety cautions requested by the Client are also strictly applied.
Not only health and safety precautions but also general construction yard rules determined by the Client will be obeyed rigorously by our Supervisors and Installation Team members.
Proko is there for you to deliver prompt, correct and safe executions…
Prompt, correct and safe...
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©All photos by ProkoExposition Center | Bouygues Batiment Int. | Ashgabat/TURKMENISTAN
©All photos by ProkoExposition Center | Bouygues Batiment Int. | Ashgabat/TURKMENISTAN
PROKO CONSTRUCTION INDUSTRY FIELDS OF ACTIVITY INSTALLATION
CLADDINGWe are capable of design, procurement, fabrication of supports and installation of deck sheet, sandwich and aluminum composite panels, polycarbonate, solid, glass and similar type of claddings especially for facade, roof, canopy, skylight, porch etc. sections of commercial and industrial buildings.
We have also expertise to provide creative and competitive solutions for the architectural decorative details at your project from a variety of materials including but not limited to steel, glass fiber, aluminium, wood and composite applications.
By designing the connection details comprehensively and selecting the correct fixation accessories we provide the impermeability, thermal insulation and aesthetic perfection which are vital issues for cladding.
We are making the final touch with aesthetics...
Final touch with aesthetics...
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©All photos by ProkoTurnkey Factory Construction | Forplas Plastics | Kocaeli/TURKEY
PROKO CONSTRUCTION INDUSTRY FIELDS OF ACTIVITY CLADDING
SPACE FRAME SYSTEMSSpace Frame Systems are especially preferred for large span Industrial and Commercial buildings where girder columns shall not be used. Every component of a space frame system is prefabricated and failure rate is close to zero.
As these prefabricated components are very light, installation can be done very quickly and easily. Space Frame System’s lightweight structure also decreases the load upon the building and reduces the cost for the construction of the substructure. Lightness also enables every kind of cladding element to be possible for application resulting in endless aesthetic opportunities. With space frame systems it is possible to cover spans up to 100m by a flat design. Besides its economical benefits, space frame systems are also preferred for their advantages regarding the optimal utilization of existing space. By excluding the girder columns it enables the working space to be designed or reshaped freely. With easily disjointed and assembled modules, it grants great cost and timing advantages for the construction of additional buildings or parts. As space frame systems have a porous structure, systems like electric wiring, sanitation, ventilation and air conditioning canals can easily be placed within the structure without using an extra space. Electric wiring can even be placed within the tubular components of the Space Frame.
Proko Construction Industry has more than 20 years of experience on space frame systems and ready to assist you even for the most challenging space frame solutions by providing turnkey services including design, structural analysis, fabrication and installation.
Proko offers you the lightness of Space Frame Systems...
Lightness of space...
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PROKO CONSTRUCTION INDUSTRY FIELDS OF ACTIVITY SPACE FRAME
©All photos by ProkoSteel Structures & Space Frames | Royal Rojana Hotel | Sharm El Sheikh/EGYPT
TURNKEY PROJECTSCompanies are highly benefitting from the enhancement of specialization in every field. Companies who choose to outsource the jobs that they have no information about and focus on their main business area benefit from risk-free, quick and economic solutions from their specialized partners. Construction is one of the areas that specialization, technical infrastructure, know-how and experience are all highly important as human life is at stake. In order to get free from the burden of negotiating with many different companies at every stage and get a basic knowledge about every process, many companies now choose to deal with one contractor who undertakes their construction needs as turnkey projects. There are many advantages of solving your building needs with turnkey project providers; ▪ Job and documentation burden is minimized as you deal with just one company.▪ Only one tender/proposal process will be handled.▪ The risk of incompatibility between the stages and processes is minimized.▪ The contractor will determine your budget and there will be no risk of overbudget in normal conditions. ▪ When revisions or corrections are requested, it will be enough to communiacte with just one company.▪ The building will be established and business will start earlier resulting in earlier incomes. The most important task for the owner who needs a turnkey project provider is to choose the right company as all of the project will be undertaken by this contractor. Proko Construction Industry provides you high-quality, economical, fast and comprehensive turnkey solutions with its long years of experience and with the help of our solution partners who has been successfully serving our clients along with us for a very long time and for many projects.
Proko is your provider of Comprehensive Solutions...
Comprehensive Solutions...
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PROKO CONSTRUCTION INDUSTRY FIELDS OF ACTIVITY TURNKEY PROJECTS
©All photos by ProkoTurnkey Factory Construction | Mermak Machinery | Kocaeli/TURKEY
BALCONIES OF THE THEATERBalconies are designed as cantilever systems and longest cantilever component reaches over 13 meters. The system is fixed to the wall with custom manufactured anchored the longest of which is 3.172 mm in length. Proko designed, prepared calculation reports for 1st degree seismic zone and fabricated this complicated structure..
GYPSUM CEILING SUPPORTWith a total weight of just 65 tons, the system is formed of 53.927 pieces including the fixation elements . A total of 2.000 square meters of gypsum ceiling support is created.
OPEN AREA CANOPYThis canopy structure covering an area of 5.500 sqm has a special coating of polyurethan paint over galvanization. Proko designed, fabricated and installed this structure of over 370 tons including the solid polycarbonate roof cladding and all decorative elements.
DOMESA large dome having a radius of 20 meters and 4 small domes with 6 meters of radius is fabricated. GRP (Glass Reinforced Plastic) cladding is applied over these domes while we designed and fabricated the special supports for this cladding.
CONGRESS CENTER & THEATERBouygues Batiment International
Ashgabat Turkmenistan
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PROKO CONSTRUCTION INDUSTRY REFERENCES MAJOR PROJECTS
©All photos by Proko
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PROKO CONSTRUCTION INDUSTRY REFERENCES MAJOR PROJECTS
EURASIA TUNNEL BOSPHORUS TUBE CROSSINGYapı Merkezi - SK&EC Joint Venture
Istanbul Turkey
©All photos by Proko
FUNDAMENTALS OF THE PROJECTAmong tunnel boring machines using bentonite composite, the Tunnel Boring Machine ranks second in the world with its operating pressure of 11 bars; and sixth in world with its 13.7 m excavation diameter.
STEELProko fabricated over 3.500.000 kilograms of steel for this prestiguous project most of which was heavy type steel construction.
CONCRETEProko also undertook concrete works for Eurasian Tunnel using 1.750 tons of reinforcement bars and poured over 8.500 cubic meters of concrete.
Including both Facade and Roof Claddings, a total area of 86.457,00 sqm is covered.
A total of 53.075,00 sqm of Concrete Formwork is casted.
A total of 22.974,00 cbm of Concrete is poured and 1.660.288,00 Kg of Reinforcement Bar is used.
A total of 2.459.327,00 Kg of Structural Steel is designed, fabricated and installed.
The Livestock Complex of Calinos Holding construction of which started on January 2012 and finished on June 2013 consists of 69 different buildings and sits on a ground of over 100.000,00 sqm. Proko finalized the construction part as turnkey including all engineering studies, concrete and steelworks along with all accessories such as gratings, pavements, barn doors, etc. Contract value is exceeding 8.000.000 USD.
LEBEN LIVESTOCK COMPLEXCalinos Holding
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PROKO CONSTRUCTION INDUSTRY REFERENCES MAJOR PROJECTS
©All photos by ProkoLivestock Complex | Leben Milk Products | Niğde/TURKEY
©All photos by Proko
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PROKO CONSTRUCTION INDUSTRY REFERENCES COMPLETED PROJECTS
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PROKO CONSTRUCTION INDUSTRY REFERENCES COMPLETED PROJECTS
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PROKO CONSTRUCTION INDUSTRY REFERENCES COMPLETED PROJECTS
©All photos by Proko
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PROKO CONSTRUCTION INDUSTRY REFERENCES COMPLETED PROJECTS
©All photos by Proko
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PROKO CONSTRUCTION INDUSTRY REFERENCES COMPLETED PROJECTS
©All photos by Proko
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PROKO CONSTRUCTION INDUSTRY REFERENCES COMPLETED PROJECTS
©All photos by Proko45 46
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PROKO CONSTRUCTION INDUSTRY CONTACT FACTORY
©All photos by Proko
STEEL FABRICATION FACILITYADDRESS Karadenizliler Mh. Ordulu Cd. No:38 Basiskele 41140 Kocaeli TURKEYTELEPHONE +90 262 3492119FAX +90 262 3493914
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PROKO CONSTRUCTION INDUSTRY CONTACT HEADQUARTERS
©All photos by Proko
HEADQUARTERSADDRESS Altaycesme Mh. Toygun Sk. No:1 K:4-5 Maltepe 34843 Istanbul TURKEYTELEPHONE +90 216 3834200FAX +90 216 3834232
PROKO CONSTRUCTION INDUSTRY
Full Title Proko Yapı Endüstrisi İnşaat Metal Sanayi Ticaret Limited ŞirketiYenikent Mh. 2477 Sk. No:2A/141400 Gebze Kocaeli TURKEY
Tel +90 262 721 44 10Fax +90 262 721 44 11
www.prokoconstruction.com
Business Enquiries [email protected] Technical Support [email protected]
Job Application [email protected]&Finance [email protected]
Purchasing [email protected]
Ilyasbey Tax Office Tax ID 7330366576Central Trade Registry System (MERSIS) Trade Registry No 0733036657600017
Member of Gebze Chamber of Commerce Registry No 13685Member of Kocaeli Chamber of Industry Registry No 3993
Member of Istanbul Minerals and Metals Exporters' Association - IMMIB* Registry No 12/62234
*10th highest export figures at the category of Metal Construction Components in 2014
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