Engineering Solutions, Systems and Services for the Marine and … · 92 MORDEC WIRE ROPES With our...

MORDEC designs & manufactures top quality Hull Fittings, Towing & Mooring Gears andBuoy Systems for shallow to deep sea moor or bottom mounted instrument structures.Most Hull Fittings produce in accordance to JIS & OCIMF Standards inclusive of test &third party certification upon requests.

MORDEC designs & manufactures top quality Hull Fittings, Towing & Mooring Gears andBuoy Systems for shallow to deep sea moor or bottom mounted instrument structures.Most Hull Fittings produce in accordance to JIS & OCIMF Standards inclusive of test &third party certification upon requests

MORDEC™ Wire Ropes

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MORDEC™ WIRE ROPES

With our extensive market reach and rigging unit that conforms to the best practices

and highest quality systems, we have successfully serviced the marine, offshore,

engineering, construction, fishing, cranes, and the mining industries.

MEP stocks a wide range Steel Wire Ropes from UK, Korea, India, China, Malaysia,

and Japan that are manufactured with state of art technology and ISO 9001 certified.

Our wire ropes stock in different constructions and range from 6mm to 114mm. The

types are catered for Marine, Offshore, Multi-strand Crane Ropes “compact &

plastic filled”, and Mooring & Towing.

To provide the best possible services together with our range of wire ropes, we offer

spooling, splicing, and socketing services as well as testing and examination of wire

ropes by certified wire rope examiners. Our skilled riggers are able to ensure

complete wire rope spooling installation and replacement. It is matched with spooling

machines which are portable and lightweight with capacity of 10, 25, 50, and up to

120 tons. Rental of spooling machines are also available.

MEP has the capabilities to design and manufacture wire rope handling equipment

that is packaged with quality workmanship and timely delivery. They can be designed

and made-to-order to suit any operational/environmental preferences. Products include

High/Mid/Low capacity spooling machines, turntables, hydraulic operated heavy duty

drum jacks, vertical & horizontal loose wire coiling machines, double roller electrical

high speed coiling machines.

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MORDEC Testing and Certification Centre

MORDEC Testing and Certification Centre (MORDEC T&C) was established in Singapore andlicensed by MORDEC Innovative Solutions (UK) Co., Ltd (MORDEC UK) to conduct testing andcertification of materials handling and lifting gears. It offers a comprehensive program to ensureall gears and slings sent to the centre are tested, inspected and certified accordance to thetechnology, methodology and procedure commissioned by MORDEC UK. Beside offering thetesting and certification, MORDEC T&C is able to produce and assemble all types of rigging andlifting slings, and for mooring, towing, lashing and heavy lift systems and applications usingdifferent based materials like wire rope, synthetic material, steel and alloy chain.

MORDEC T&C in Singapore is equipped with the latest state-of-art semi-manufacturing,assembling and testing equipment and facilities. All equipment, load cells and test instrumentsare calibrated and certified on a yearly basis using ISO 10012:2004 guidelines and requirementsby external parties, traceable to international standards institute and monitored by MORDECUK for compliance. Equally all its engineers and technicians undergo intensive training programson inspection, examination and certification skills and techniques using MORDEC UK manuals,instructions and methods before they are qualified to conduct the various inspecting and testingfunctions.

MORDEC™ SYSTEM

In staying reliance with the marine, offshore, construction and mining industries who aremajor users of lifting gears and slings, MORDEC T&C inspection and testing technology,methodology and procedure meets the latest safety rules and regulations as ratified by thevarious institutions, government agencies and classification societies. To achieve it, MORDECT&C in conjunction with MORDEC UK adopts a proactive and innovative system approachfrom design elements, components selection and qualification, assembling, inspection andtesting method including an effective traceability system. Every step of the way is carefullyexecuted and documented to achieve the highest standard of safety, economy and efficiency.Materials handling, safe lifting and securing techniques for lifting slings and gears trainingsare provided to its valued clients as part of MORDEC UK holistic system approach.

MORDEC™ PRODUCTS AND SERVICES

• Wire Rope Lifting, Mooring, Towing Systems

• Inspection, Testing and Certification of rigging gears, slings and ropes

• Spooling Services for winches

• Wire Rope repairs

• Wire Rope systems designing

• Wire rope inspection training and rigging training

MORDEC™ QUALITY POLICY

MORDEC T&C strives to achieve uncompromising service excellence and enhance productsshelf-life and safety. Engineers and technicians who are conducting the inspection and test oflifting gears and components go through a stringent and disciplined process control to ensurecompliance to international accepted standards and safety requirements. All certified lifting gearsand components are diligently examined and tested in accordance to established safe workingload and proof-load requirements.

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6 X 19 + FC Steel Wire Ropes

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Dia(Inch)

----

1/2-

9/165/8-

3/4-

7/8--1-

1-1/8-

1-1/4-

1-3/8-

1-1/2-

1-5/8-

1-3/4-

1-7/8-2-

2-1/8--

2-1/42-1/8

-2-1/2

-2-5/82-3/82-7/8

33-1/83-1/43-3/83-1/23-3/4

4

Dia(mm)8.0010.0011.0012.0013.0014.0014.5016.0018.0019.0020.0022.0024.0025.0026.0028.0029.0030.0032.0034.0035.0036.0038.0040.0042.0044.0045.0046.0048.0050.0052.0053.0054.0056.0057.0058.0060.0063.0064.0065.0067.0071.0074.0077.0080.0083.0087.0090.0096.00103.00

ApproxKg/m0.280.440.550.630.680.860.881.071.431.551.762.132.532.752.753.453.483.964.374.945.215.506.197.047.268.528.449.319.6711.0011.9012.4012.8013.8014.2014.8015.8017.2017.5018.6019.1021.6022.9025.4026.8029.0031.3033.8038.7044.00

MBLTon4.156.488.139.3310.4012.7013.2016.6021.0023.2025.9031.4037.3040.5040.7050.8051.3058.3063.0072.8075.7080.0089.70104.00104.00125.00121.00137.00138.00152.00156.00168.00174.00185.00190.00195.00217.00220.00238.00256.00261.00285.00309.00336.00362.00389.00416.00445.00505.00569.00

SWL (5:1)Ton0.831.301.631.872.082.542.643.324.204.645.186.287.468.108.1410.1610.2611.6612.6014.5615.1416.0017.9420.8020.8025.0024.2027.4027.6030.4031.2033.6034.8037.0038.0039.0043.4044.0047.6051.2052.2057.0061.8067.2072.4077.8083.2089.00101.00113.80

MBLTon4.416.898.649.9212.1013.5015.2018.7022.3026.7027.6036.1039.9043.1046.9054.4059.1062.4072.5080.0087.1089.90103.00110.00120.00133.00139.00146.00158.00172.00180.00194.00200.00216.00224.00224.00249.00273.00274.00291.00299.00333.00361.00389.00417.00447.00487.00519.00585.00665.00

SWL (5:1)Ton0.831.381.731.982.422.703.043.744.465.345.527.227.988.629.3810.8811.8212.4814.5016.0017.4217.9820.6022.0024.0026.6027.8029.2031.6034.4036.0038.8040.0043.2044.8044.8049.8054.6054.8058.2059.8066.6072.2077.8083.4089.4097.40103.80117.00133.00

MBLTon4.907.679.6211.0013.2015.0016.8019.6024.9029.4030.7037.1044.2047.9051.6060.1064.9069.0079.8086.1096.20102.00113.00123.00132.00148.00153.00162.00174.00192.00197.00215.00221.00241.00245.00247.00274.0030.00301.00324.00330.00360.00392.00425.00458.00493.00528.00563.00640.00720.00

SWL (5:1)Ton0.981.531.922.202.643.003.363.924.985.886.147.428.849.5810.3212.0212.9813.8015.9617.2219.2420.4022.6024.6026.4029.6030.6032.4034.8038.4039.4043.0044.2048.2049.0049.4054.806.0060.2064.8066.0072.0078.4085.0091.6098.60105.60112.60128.00144.00

Weight IPS EIPS EEPS

6 x 29 Fi IWRC 6 x 36 WS IWRC 6 x 41WS IWRC

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6 X 37 + IWRC Steel Wire Ropes

6 X S(19), FI(25), WS(26) + IWRCSteel Wire Ropes

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(2)19 X 7 Steel Wire Ropes

4 X SeS(39) + FC Steel Wire Ropes

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Crane Ropes - Cranemaster® 8P

mm8910111213141516171819202224252628303234363840

Inch5/16

7/16

1/2

5/8

3/4

7/815/16

1

1.1/4

1.1/2

kg/100m29.436.945.355.965.376.688.8103116135150167184222265290315367425485543606678755

kN55.270881061271481721972252552853183524265075505956907939001015114312701407

tonnes5.67.19.010.813.015.117.520.122.926.029.132.435.943.451.756.160.770.480.991.8103.0116.0129.0143.0

kN58.974.793.41121341571822102382713033373744525405846337358439581080121713541501

tonnes6.07.69.511.413.716.018.621.424.327.730.934.438.246.155.159.664.675.086.097.8110.0124.0138.0153.0

NominalRope

Diameter

ApproxDiameter

ApproxMass

Minimum Breaking ForceGalvanised and Ungalvanised

Rope Grade

1960 N/mm2 2160 N/mm2

Constructions

8PIxK26SW (10-5+5-5-1)-CWR

• Cranemaster® 8P is a high strength eight strandrope with plastic impregnated core ideal forsituations where longer service life is required.

• A sample of rope from each production batchis tested to destruction in order to confirmcompliance with catalogue breaking forcevalues.

• High fatigue life resulting from the uniquecompaction process.

• Maximum resistance to crushing. Recommended for multi layer spoolingoperations.

• Increased abrasion resistance resulting fromthe unique compaction process.

• Greater surface contact area resulting fromthe eight strand construction and compactedfinish give longer rope life and reduce sheavewear.

• Fully lubricated in manufacture.

• Plastic impregnation of the steel core. (Psignifies full plastic impregnation of the steelcore).

APPLICATIONS• Container Crane main hoist, boom hoist, trolley• Lattice Boom Crane boom hoist• Dockside Crane boom hoist• Offshore Pedestal Crane boom hoist• Unloader Crane boom hoist, main hoist and

Trolley

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Crane Ropes - Cranemaster® 35/35P

mm101112131415161718192021222324252627282930323435363840

Inch

7/16

1/2

5/8

3/4

13/167/8

15/16

1

1.1/8

1.1/4

1.3/8

1.1/2

kg/100m51.461.772.984.697.1114130140159178197222240261286312340356391425445505574602644712807

kN90.510913115518020623326130033137240244448253157562166572076982794410651125118513261477

tonnes9.211.213.415.818.421.023.826.630.633.837.941.045.349.254.258.663.367.873.478.484.396.3108.0114.0121.0135.0150.0

kN98.6119141167192221252285321358399434484528572623661722788833904103511561216128614371588

tonnes10.112.114.417.019.622.525.729.132.736.540.744.349.453.858.363.567.473.680.484.992.2105.0118.0124.0131.0146.0161.0

NominalRope

Diameter

ApproxDiameter

ApproxMass

Minimum Breaking ForceGalvanised and Ungalvanised

Rope Grade

1960 N/mm2 2160 N/mm2

Constructions

35xK7 (16xK7: 6xK7-6xK7-1x7)

• Cranemaster® 35/35P has the highestStrength of all low rotation hoist ropes.

• A sample of rope from each production batchis tested to destruction in order to confirmcompliance with catalogue breaking forcevalues.

• Maximum resistance to rotation.

• Suitable for use on single part and multi-parthoist reeving system.

• High fatigue life resulting from the uniquecompaction process.

• Increased resistance to crushing. Recommended for multi-layer spoolingoperations.

• Increased abrasion resistance resulting fromthe unique compaction process.

• Optional plastic impregnation.

• Fully lubricated in manufacture.

APPLICATIONS• Mobile Crane main hoist• Tower Crane main hoist• Lattice Boom main hoist• Dockside main hoist• Offshore Pedestral Crane main and whip hoist

BS 464 Heavy Duty Thimble

DIN 3091 Solid Thimble

Size No.101214161820222426303438424652

Rope Dia.8 mm

10 mm12 mm14 mm16 mm18 mm 20 mm22 mm24 mm28 mm32 mm36 mm40 mm44 mm50 mm

Groove Width8 mm

10 mm12 mm14 mm16 mm18 mm 20 mm22 mm24 mm28 mm32 mm36 mm40 mm44 mm50 mm

Outside Length51 mm64 mm76 mm89 mm

102 mm114 mm127 mm140 mm152 mm178 mm203 mm229 mm254 mm279 mm305 mm

Inside Length35 mm47 mm57 mm65 mm76 mm 86 mm94 mm

107 mm114 mm130 mm 157 mm 177 mm198 mm214 mm235 mm

Inside Width22 mm30 mm35 mm45 mm50 mm53 mm60 mm65 mm70 mm80 mm

100 mm115 mm120 mm130 mm140 mm

Size No.1012141618202224262830343842465054

Rope Dia.8 mm

10 mm12 mm14 mm16 mm18 mm 20 mm22 mm24 mm26 mm28 mm32 mm36 mm40 mm44 mm48 mm52 mm

Groove Width9 mm

11 mm13 mm16 mm18 mm 20 mm22 mm24 mm26 mm29 mm31 mm35 mm40 mm44 mm48 mm53 mm57 mm

Outside Width40 mm50 mm60 mm70 mm80 mm90 mm

100 mm110 mm120 mm130 mm140 mm160 mm180 mm200 mm220 mm240 mm260 mm

Overal Length66 mm82 mm98 mm

114 mm130 mm 145 mm161 mm177 mm193 mm209 mm 224 mm 256 mm288 mm320 mm352 mm384 mm416 mm

Pin Hole Dia.14 mm18 mm21 mm25 mm28 mm31 mm35 mm38 mm41 mm44 mm47 mm53 mm59 mm65 mm70 mm76 mm81 mm

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RopeDia mm

Amm

Bmm

Cmm

Dmm

Emm

Fmm

Gmm

Hmm

Weightkg

18-1920-2224-2628-2932-35

3840-4244-4850-5456-6064-6775-80

203235270302336384413464546597648737

677995105121137146165178197216241

3844515764767689102114127146

354151576470768995108121133

161922252932354148546076

222529323841445157647386

7689102114127162165178229254273286

89102114127140152165191216229248305

2.74.57.010.914.520.925.038.556.874.9113.6172.7

All dimensions are approximate

Closed Type Galvanised Steel Spelter Sockets

RopeDia mm

Amm

Bmm

Cmm

Dmm

Emm

Fmm

Gmm

Hmm

Weightkg

18-1920-2224-2628-2932-35

3840-4244-4850-5456-6064-6775-80

194225254283314359391445502549597686

7692105114127137146171194216241292

414857647079838998102140171

32384451576470768392102133

283235384251545764677983

222529323841445157647386

7992105117130156171200225241270298

89102114127140152165191216229248305

2.33.55.47.310.412.716.326.336.345.663.6125.5

All dimensions are approximate

Open Type Galvanised Steel Spelter Sockets

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US Type Mooring Socket

P96.8

122.2139.7158.7184.1217.4222.2242.8260.3269.8290.5317.5

Size No.101214161820222426283034

Rope Dia.31.7 - 34.938.1 - 41.244.4 - 47.650.8 - 53.957.1 - 60.363.5 - 66.669.8 - 73.076.2 - 79.382.5 - 85.788.9 - 92.095.2 - 98.4

101.6 - 107.9

A246

304.8355.6390.5438.1457.2539.7584.2625.4669.9698.5803.2

C122.2152.4177.8201.6220.6263.5273.0295.2319.0339.7355.6412.7

D38.140.447.653.961.968.274.676.282.592.098.4

111.1

E47.657.166.676.280.996.8

104.7114.3120.6127.0133.3152.4

K82.5

103.1120.6133.3146.0165.1177.8193.6215.9228.6234.9498.4

M76.292.0

111.1120.6133.3149.2163.5174.6193.6201.6214.3241.3

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2-Legged and 4-Legged Slings Configurations

Rope Dia.8 mm9 mm

10 mm11 mm12 mm13 mm14 mm16 mm18 mm20 mm22 mm24 mm26 mm28 mm32 mm36 mm40 mm44 mm48 mm52 mm56 mm

0.75 T0.95 T1.15 T1.40 T1.70 T2.00 T2.25 T3.00 T3.70 T4.60 T5.65 T6.70 T7.80 T9.00 T

11.80 T15.00 T18.50 T22.50 T26.00 T31.50 T36.00 T

1.05 T1.30 T1.60 T2.00 T2.30 T2.80 T3.15 T4.20 T5.20 T6.50 T7.80 T9.40 T

11.00 T12.50 T16.50 T21.00 T26.00 T31.50 T37.00 T44.00 T50.00 T

0.70 T0.95 T1.15 T1.40 T1.70 T2.00 T2.25 T3.00 T3.70 T4.60 T5.65 T6.70 T7.80 T9.00 T

11.80 T15.00 T18.50 T22.50 T26.00 T31.50 T36.00 T

1.55 T2.00 T2.40 T3.00 T3.55 T4.15 T4.80 T6.30 T7.80 T9.80 T

11.80 T14.00 T16.50 T19.00 T25.00 T31.50 T39.00 T47.00 T55.00 T66.00 T76.00 T

1.10 T1.40 T1.70 T2.12 T2.50 T3.00 T3.40 T4.50 T5.65 T6.90 T8.40 T

10.00 T11.50 T13.50 T17.50 T22.50 T28.00 T33.50 T40.00 T47.00 T54.00 T

1.20 T1.50 T1.85 T2.25 T2.70 T3.15 T3.70 T4.80 T6.00 T7.35 T9.00 T

10.60 T12.50 T14.50 T19.00 T23.50 T30.00 T36.00 T42.00 T50.00 T58.00 T

Working Load Limit (Safety Factor 5:1)

Single-legsling

0˚ 0˚ to 45˚ 46˚ to 60˚

Two-leg bridle sling Three and four-legbridle sling

46˚ to 60˚

Endlesssling

0˚0˚ to 45˚Angle of lifting

General Guidance On Rope Selection

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6. 7.

8.


9.

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10. Pictures of Wire Rope End Terminations

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11. MORDEC™ In-house Test Certificate


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Steel Wire Rope Manual

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Steel Wire Rope Manual

Steel Wire Rope Lubrication

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Engineering Solutions, Systems and Services for the Marine and … · 92 MORDEC WIRE ROPES With our...

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Transcript of Engineering Solutions, Systems and Services for the Marine and … · 92 MORDEC WIRE ROPES With our...