Engineering · Design · Manufacturing
Transcript of Engineering · Design · Manufacturing
• Widevariationof gearconstuction• Specialdriveunits• Singleandseriesproduction• Testbenchgears• Completegearlinkages• Systemapplications• Toothedwheel/Gearelements• Optimisingexistingconcepts andsolutions• Design,Calculation, Dimensioning• Development,Manufacturing
• Speedregulation• Convertertechniques• Electroniccamdisk• Servomotor,Servotechniques• Electricdrivedesign
• Componentsand Geardimensioning• FEMcalculation• Conversion,2Dto3D• 3Dapplications• Marketresearch• Innovationmanagement• Simulation• Documentation
ENGINEERING AND DESIGNCalculation and Manufacturing of Electromechanical Drives
In the field of MECHANICS, we are clearly focussed on the development, engineering and design of gears and drive units. Supplemented by CONTROL TECHNOLOGY, we design and manufacture complete electromechanical drive solutions for a variety of applications. As SERVICE, we offer a widely diversified support and consultation at the centre and in the scope of the engineering process.
ELEC
TROMECHANICAL DRIVES –COMPLETE SOLUTIONS
CONTROLTECHNOLOgy
MECHANICS
SERVICE
Performance and Innovation byEngagement and Enthusiasm
Under the name of ‘ZZ Antriebe’, the ZZ ENGINEERING is a group of experienced engineers, technicians and technical draftsmen, who are capable of a wide variety of development, engineering and design in the fields of dimensioning the toothing, producing gears for series production or special single gears. The knowledge of toothing dimensioning and gear mechanism technology in theory, calculation, application and production, allows us to offer on the market technically matured and economically suitable solutions for all gear problems.
OuR CORE COMPETENCE
Gear Engineering and designBased on all common toothed and gear mechanisms, we process solutionsfor all forms of customer requirements, from single-stage gears on to special gears and complete drive units.
CalculationDrivelines, machines, gears, toothed wheels or cams, are designed using suitable calculation programmes and systematically optimised to the functional profile required.
OuR TECHNICAL fOCuS
•Bevelgearbox•Indexingunits•Wormgear•Spurgear•Liftandswivelgear•Screwjackunits•Planetarygeartrain•Servo-gears•Toothedwheels•Cams
OuR STRENGTHWe offer our competence for the support and in solving drive tasks, with particular attention to small and medium-sized companies and as a decisive factor for the success in finding a solution, work closely together with the customer. The knowledge of economic processing and a direct access to the in-house production allows us, apart from the engineering, to also finish our products, assemble and test the final product within the existing possibilities.
THE MAIN EMPHASIS Of OuR TASkSWeregardthecoreofouractivitiesasauniversal responsibility fortheentireprocesschainofengineeringanddesign, from the methodical solving of problems on to the manufacturing of the products. The summary table shows some of the possibilitiesofwhichactivitiesandtaskprofilescanbeachieved,relatedtoaparticularproject.
OuR CALCuLATION AND SIMuLATION POSSIBILITIESWe work continuously with 3D-CAD systems with an integrated CAM process, that allows us to create models of the components oriented toward customer requirements, together with FEM-support and practice-oriented simulation. For non-uniform gear ratio mechanisms, cams and gears, calculations are made taking into account marginal conditions relevant to the process, according to the positional, speed and acceleration rules of movement.
OuR CuSTOMERS We concentrate on special solutions and regard even the smallest series as a challenge. Because of our competence and flexibility, we are the ideal partner for applications in plant designing and mechanical engineering, in the printing and packaging industries, in machine tool engineering, in the assembly and handlings area, for special applications and all complex systems in industrial automation.
HERE IS HOw wE CAN OffER SuPPORT Documents, Test
Ideas,concept,designandsolutionsCompletedevelopmentandengineeringprocessConvertingyourideatosolutionssuitableforproductionOptimisingconceptsandproducingtheprototypeDocumentationandfinishingthetestseriesIdeaselection,designandassemblyofaprototypeResponsibilityofthecompleteprocesschain
Engineering and Design Manu-facture,Building prototype Idee Concept Design Develop-
ment
LIfT AND SwIVEL GEARSuperimposed, high-precision swivel-linearmovement
SERVO BEVELGEAR BOxHypoid-toothed, minimum backlash
and noise-free
SINGLE PARTS Design, calculation and manufacturing
ROuND-RING INDExING TABLEFlat construction with large central opening
CALCuLATION
ENGINEERING
MANufACTuRING
GEAR CONSTRuCTION
SPINDLE SCREw jACkVariable height and rotating platform
GLOBOID INDExERDrive for clocked revolving head
MuLTI-fuNCTION GEARSpecial drive for a tube processing machine
ASSEMBLY AuTOMATCamcontrolledmovementin
packaging machinesMuLTI-SHAfT SPuR GEARUsed in sheet metalwork processing
know-how inGear Engineering
The core of our competence, from the idea to the finished gear
Our Partner:
flohr Industrietechnik GmbHIm unteren Tal 1D-79761Waldshut-TiengenTelefon07751/8731-0Telefax07751/8731-50info@flohr-industrietechnik.dewww.flohr-industrietechnik.de
ZZ-EngineeringElectromechanical Drive Technologyc/o ZZ-Antriebe GmbHAn der Tagweide 12 76139KarlsruheTelefon +(49) 7 21.62 05-0 Telefax +(49) 7 21.62 [email protected] www.zz-antriebe.de
Engineering and Designof all common types of toothed components andgears
CalculationandDesignof movement processes,kinematic chains, sub- assemblies and drives
Serviceand extensive consultation with support in all engineering processes
ZZ Bevel Gear Unitsup to 7000 Nm nominal torque or500kWpower.ZZServoline® series for high-dynamic drives
ZZ Screw Jack Units with trapezoidal or ballgroove threaded spindlefor loads up to 1000 kN
ZZ Indexing Unitsas globoid, cylinder- or disk cam gear with oscillating or stepping function
ZZSpiralBevelGearWheels- palloid toothed - cyclo-palloid toothed -HPG-Stoothed
ZZCams as - globoid cams - axial cams - radial cams
ZZ Special Gear Unitsfor versatile use in a variety of applications