ENGINEERING CENTER OF AIRBUS IN RUSSIA · 120 completed projects for AIRBUS. Delivered more than ....

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ENGINEERING CENTER OF AIRBUS IN RUSSIA

Transcript of ENGINEERING CENTER OF AIRBUS IN RUSSIA · 120 completed projects for AIRBUS. Delivered more than ....

Page 1: ENGINEERING CENTER OF AIRBUS IN RUSSIA · 120 completed projects for AIRBUS. Delivered more than . 4 500 000 engineering hours. Own engineering staff is. 180 engineers. Category “A”

ENGINEERING CENTER OF AIRBUS IN RUSSIA

Page 2: ENGINEERING CENTER OF AIRBUS IN RUSSIA · 120 completed projects for AIRBUS. Delivered more than . 4 500 000 engineering hours. Own engineering staff is. 180 engineers. Category “A”

GENERAL INFORMATION 1

Page 3: ENGINEERING CENTER OF AIRBUS IN RUSSIA · 120 completed projects for AIRBUS. Delivered more than . 4 500 000 engineering hours. Own engineering staff is. 180 engineers. Category “A”

ECAR MAJOR MILESTONES

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019

ECAR Presentation

JV SET UP

05.2002 AIRBUS and KASKOL signed MOU

10.2002 Registration of ECAR and Training Phase StartINTENSIVE TRAINING PHASE

03.2003 First Working Day in Moscow (25 FTE)

GROWTH OF INTERNAL STAFF

10.2007Planned Headcount Reached (180 FTE)

CRUISE MODECompletion of First Development Projects

05.2006 EN9100Certification

Customer diversification is approved by shareholders (ability to work not only for AIRBUS)

ECAR received category “A” as AIRBUS supplier

AIRBUS technical check signature rights received

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Page 4: ENGINEERING CENTER OF AIRBUS IN RUSSIA · 120 completed projects for AIRBUS. Delivered more than . 4 500 000 engineering hours. Own engineering staff is. 180 engineers. Category “A”

ECAR KEY VALUES AND FACTS

ECAR Presentation 4

17 years on the market of engineering services

More than 120 completed projects for AIRBUS

Delivered more than 4 500 000 engineering hours

Own engineering staff is 180 engineers

Category “A” as AIRBUS supplier

99% - Right First Time Delivery, 100% - On Time Delivery

AIRBUS Awards for excellence 2017/2018

Page 5: ENGINEERING CENTER OF AIRBUS IN RUSSIA · 120 completed projects for AIRBUS. Delivered more than . 4 500 000 engineering hours. Own engineering staff is. 180 engineers. Category “A”

WORK IMPLEMENTATION ON ANY STAGE OF PRODUCT LIFE

Concept design Design development Serial production support

In-service support

Pre-design R&D projects

Detail design Structure optimization Manufacturing

drawings and Bill of material release

Development of structure modification

Manufacturing support and concessions

In-service modification design development

A/c reconfiguration Non-typical repair

ECAR Presentation 5

Page 6: ENGINEERING CENTER OF AIRBUS IN RUSSIA · 120 completed projects for AIRBUS. Delivered more than . 4 500 000 engineering hours. Own engineering staff is. 180 engineers. Category “A”

QUALITY MANAGEMENT CERTIFICATION CERTIFICATION OF ECAR QMS FOR ISO9001/EN9100

FROM 2006;

AIRBUS APPROVAL FROM 2006.

ECAR Presentation

Aviation Development License

MINPROMTORG license on the

development, production, tests and

repair of aviation technics.

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Page 7: ENGINEERING CENTER OF AIRBUS IN RUSSIA · 120 completed projects for AIRBUS. Delivered more than . 4 500 000 engineering hours. Own engineering staff is. 180 engineers. Category “A”

Q6, SQCDP, LEAN & SAVINGS

Deployment started in 2010;

Weekly company/ engineering / project KPI

visualization: ON TIME, EVM, QUALITY;

Daily project progress visualization (Project

Management DATA BASE);

SCRUM;

Practical problem solving;

Saving programs.

ECAR Presentation 7

Page 8: ENGINEERING CENTER OF AIRBUS IN RUSSIA · 120 completed projects for AIRBUS. Delivered more than . 4 500 000 engineering hours. Own engineering staff is. 180 engineers. Category “A”

MAIN COMPETENCES 2

Page 9: ENGINEERING CENTER OF AIRBUS IN RUSSIA · 120 completed projects for AIRBUS. Delivered more than . 4 500 000 engineering hours. Own engineering staff is. 180 engineers. Category “A”

MAIN COMPETENCES (DESIGN DEVELOPMENT)

ECAR Presentation 9

ECAR DESIGN TEAM

Aircraft structure

Configuration management

Mechanical System

Installation

Electrical System

Installation

Composite design

3D Modelling

Mechanism

Page 10: ENGINEERING CENTER OF AIRBUS IN RUSSIA · 120 completed projects for AIRBUS. Delivered more than . 4 500 000 engineering hours. Own engineering staff is. 180 engineers. Category “A”

MAIN COMPETENCES (STRESS)

ECAR Presentation 10

ECAR STRESS TEAM

Static analysis

F & DT

Certification reporting

Composite analysisDynamic

Finite Element

Modeling

SRM

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EXPERIENCE 3

Page 12: ENGINEERING CENTER OF AIRBUS IN RUSSIA · 120 completed projects for AIRBUS. Delivered more than . 4 500 000 engineering hours. Own engineering staff is. 180 engineers. Category “A”

А350 FAMILY ECAR ACTIVITIES

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More than 6 000 drawings delivered; New connection principle of adjustable

fittings of PAX doors was proposed byECAR engineers and patented.

ECAR Presentation

LowerFrameworksBulk Cargo Floor

Integration of Section16/18

Circumferential joint C93(integration of Section16/18 and Section 19)

Rear fuselage A-brackets

Crown & CabinB-brackets.Cargo Lining

PAX and Bulkcargo doorinterface

Page 13: ENGINEERING CENTER OF AIRBUS IN RUSSIA · 120 completed projects for AIRBUS. Delivered more than . 4 500 000 engineering hours. Own engineering staff is. 180 engineers. Category “A”

SA FAMILY - ECAR ACTIVITIES

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500-600 drawings per year. More than 6000 drawings delivered;

100% On Time Delivery.

ECAR Presentation

Design and stress activities forprimary and secondary structurefor fuselage and floor grids

Design ofMechanical andFluid SystemsInstallation

Standard modifications, Feasibility studies,Manufacturing and in-service support forfuselage sections

Modification of Aft Belly Fairingcomposite panels and metallicsub structure

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LR FAMILY - ECAR ACTIVITIES

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500-600 drawings per year. More than 6000 drawings delivered;

100% On Time Delivery.

ECAR Presentation

Design and stress activities forprimary and secondary structurefor fuselage sections

Design of Mechanicaland Fluid SystemsInstallation

Standard modifications, Feasibility studies,Manufacturing and in-service support forfuselage sections

Design of standard andcustomized PAX and Cargofloor panels

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Integrated frames development for Be-200

NON-AIRBUS AVIATION PROJECTS

ECAR Presentation

Central luggage rack installation development for Il-96

ULD development (type LD-3, LD3-45W, PKC)

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Fuselage central section development for SR-10

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NON-AVIATION PROJECTS

ECAR Presentation

Stress calculations of cargo railcar frame

Test camera stress calculations

Bus cargo door mechanism

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Turboexpander stress calculations

Conveyer structure development

Concept of covers for wind energy unit

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This document and all information contained herein is the sole property of ECAR. No intellectual property rights are granted by the delivery of this document or the disclosure of its content. This document shall not be partially or globally reproduced or disclosed to a third party without the express written consent of ECAR. This document and its content shall not be used for any purpose other than that for which it is supplied. The statements made herein do not constitute an offer. They are based on the mentioned assumptions and are expressed in good faith. Where the supporting grounds for these statements are not shown, ECAR will be pleased to explain the basis thereof.

Коммерческая тайна АО «Инженерный центр ИКАР» 127287, Россия, Москва, ул. 2-я Хуторская, д.38А, стр.9

ENGINEERING CENTER OF AIRBUS IN RUSSIA