5

1.05 inches

0.154 inches

10 psi 100 °F

10 psi 60 °F

45 psi 350 °F

0 °F

inches inches

inches inches

inches inches

in/yr in/yr

0.33 inches inches

0.1 inches inches

inches inches

inches

inches

Repair Classification

Above Ground

No

Repair Environment

Axial Slot Length

Include Top Coat No

Requested Repair Length

Maximum Repair Length

Include Pig Markers

Hydrocarbon

Design Method ASME PCC-2

Cyclic Frequency Moderate

Hoop Slot Length

Total Affected defect Length

Installation (Skin) Temperature

Defect Information

yearsTemporary

Ed.schettler@pbfenergy.com

No

Include Job Supervision No

Component Shape

Product in Pipe

Defect Location Toe of weld at 3/4" sockoletStraight Pipe

Planned Surface Prep**

Nom. Wall Thickness

Pipe Grade (SMYS) A53 Grade B

Standard Environment

NoneInternal Wall Loss Cause

Max Height Differential

Design Temperature (min)

Phone: +1 281 590 8491 E-mail: eng@cs-nri.com

621 Lockhaven Drive | Houston, TX 77073

Contact Number

Contact Name

Shipping Address

Contact Company Name

419-698-7469

Toledo Refining CompanyEd Schettler

1819 Woodville Rd. Oregon, OH 43616

Contact E-mail

Project Name / Line ID

Pipe Information

Mechanical - acceptable

Ext. Wall Loss Width

Operating Temperature

Mech. Damage Width

Consider External Loads No

Internal Wall Loss Amount

Ext. Wall Loss Cause

Ext. Wall Loss Length

System Design Pressure

Installation Pressure

Operating Pressure

Pipe Material Carbon Steel

Piping Standard B31.3 - process piping

Repair Type

Location of Pipe

Seam Weld Type

**All products were tested to a minimum of SSPC-SP11 "Power Tool Cleaning to Bare Metal"

Leak Stop Method De-pressurized

Seam Weld Interaction

Girth Weld Interaction Defect affecting weld

Defect close to weld

Inspector's Name

Internal Wall Loss Width

External Erosion Rate Internal Wall Loss Rate

Mechanical Damage External Vibration

Mech. Damage Length

Date

Ext. Wall Loss Depth

Additional Information (optional)

Internal Wall Loss Length

5/5/2020Scott Staton

*The provided information will be used to perform a design assessment - inaccurate information may lead to an incorrect design

Leak Repair - Slot

Intended Service Life

3/4"CA-3103 Sat Gas Suction

Engineering Assessment Form*

Owner / Operator Toledo Refining CompanyPriority Status Standard (

EXISTING PIPING SYSTEM ANALYSIS1ASME B31.3 INTERNAL PRESSURE PIPE CALCULATIONS2004 Edition

PROJECT INPUTProject number By Date

Customer or Client Case or Page Number

Project Description

Notes or design basis description

DESIGN DATA INPUT

Line number (size, class & sequential number)ASTM pipe material

Design temperature (degrees F)P = Internal design gage pressure (PSIG)D = Outside diameter of pipe (inches)E = Quality factor - from Table A-1A or A-1BY = Coefficient from Table 304.1.1S = Allowable stress value at design temperature (KSI) - from Table A-1

S T = Allowable stress value at test temperature (KSI) - from Table A-1

Future corrosion allowance (inches)Future erosion allowance (inches)Thread or groove depth (inches) - from ASME B1.20.1 (dimension h )Other allowance (inches) Describe:

T = Field-measured (UT or RT) existing, available wall thickness (inches)

STRAIGHT PIPE REQUIRED THICKNESSParagraph 304.1 (pg. 19)

t m = or t m = Minimum required thickness1 (inches)

Where:

c = Sum of mechanical allowances

Differential between available wall and t m - MUST be a positive number(to confirm adequate thickness is available)

HYDROSTATIC LEAK TESTParagraph 345.4.2 (pg. 78)

NOTE:1)

16.0

0.0000.000

0.000

=

0.001

68

=

0.136

80133496

3/4" Vent on 12"CA-3103

SA-53

5/4/2020E. Schettler

3/4"CA-3103

Toledo Refinery

P T

2(SE + PY) or

= 1.5 P S TS

t

or

Minimum thickness calculations do not take into account system structural or thermal stresses. API Recommended Practice 579 includes other factors (brittle fracture, pitting, blisters/laminations, weld misalignment, distortions, cracks, creep) to be considered when determining fitness-for-service.

c =0.0000.000

Minimum test gage pressure (PSIG)

0.001t + c

Pressure design thickness as calculated per para. 304.1.2 (3a)

P T

0.400

350.000

t

0.137

= PD

45.0001.0501.000

16.0

B31-3 pipe calcRevised 10/16/06 by D.Stieb to reference 2004 edition of B31.3 and to include "Y" coefficient in thickness calculation.

Crushing Calculation

INFORMATION

PlantLine NumberClamp NumberComponent Design

σsh ALLOWABLE SHELL STRESS (PSI) ~REF.1 E MODULUS OF ELASTICITY (PSI)Do PIPE OUTSIDE DIAMETER (IN) Ri INSIDE RADIUS (IN)tn NORMAL PIPE WALL THICKNESS (IN) Ro OUTSIDE RADIUS (IN)Ca CORROSION ALLOWANCE (IN)Pd DESIGN PRESSURE (PSIG)Td DESIGN TEMPERATURE (°F)

A. CONSTANTS E= 30000000

Pd: = 45 Td: = 350 σsh: = 16000

B. VARIABLES

Do: = 1.05 tn: = 0.154 Ca: = 0.084

PIPE SECTION ANALYSIS

A. MINIMUM PIPE WALL THICKNESS WITH CORROSION ALLOWANCE (tmin) - (IN)

tmin: = tn-Ca tmin = 0.07

Do - 2 x tmin Ri Ri2 tmin tmin

Ri = 0.455Ri 0=PIPE IS THICK WALLED

Do tmin 1=PIPE IS THIN WALLED22

tminthk= 0.048

2 2Do2

2

MAXIMUM ALLOWABLE EXTERNAL PRESSURE A THICK WALLED PIPE

MWe=

MWe=

2 x Ri

σsh

MAXIMUM ALLOWABLE EXTERNAL PRESSURE A THICK WALLED PIPE CAN WITH STAND (Mwe) -(PSI) ~REF.2

PSI

412"CA-3103

≤ 10 = 0 > 10 =1

= 6.500

2650.888

tminthk: =

-Ri

Ri =

Do Do2 22

Ro= 0.525 tmax= 0.048

Ro 0.525σsh 16000 tminE 30000000 Ro 2

4 x σsh RoE tmin

MAXIMUM ALLOWABLE EXTERNAL PRESSURE A THIN WALLED PIPE

PSIMWe= 1904.762

1+ x

MWe=

MAXIMUM ALLOWABLE EXTERNAL PRESSURE A THIN WALLED PIPE CAN WITH STAND (Mwe) -(PSI) ~REF.2

x σsh

Ro= tmax=

Expected Remaining Pipe Life

Pipe Size  0.75 inchOriginal Pipe Wall Thickness  0.154 inchT‐min of Pipe Per B31.3 Calc's 0.07 inchMin Inspection Field Measurement 0.137 inchApprox. Date Pipe Was Installed  1989Year for First Hole Through  2020

Years of service before First Hole Through  31 years 

Wall Loss based off of Inspection Data 0.017 inch 

Annual Corrosion Rate  0.0005 inch's Per Year 

Reaming Pipe Thickness Before T‐min 0.067 inch 

Years of Line Service Approx. Before T‐min 122.2 years @ current corrosion rate

Additional Note's:

From API‐574

Note's

PIPING SPECIFICATIONS

CLASS CAA

RS-ALL-ES STD-0202

R&S ENGINEERING STANDARDS

Control Tier: 2-Refining & Supply

Document Authorizer: VP Refining Excellence

Issuing Dept: Engineering Services (ES)

Document Reviewer: Manager, Engineering Specialists

Revision Date: May 1, 2010 (Revised)

Document Author: Chairperson of Engineering Standards Committee

Next Review Date: May 1, 2015

Document Administrator: Standards Document Control Coordinator

REVISION LOG

SERVICE: GENERAL PROCESS, NON-CORROSIVE

ASME RATING: CLASS 150 RF, ASME B16.5 MAT. GROUP 1.1

MAX PRESS/MAX TEMP: 285# / AMBIENT, 110# / 700°F (A)

GENERAL MATERIAL: CARBON STEEL, VALVE TRIM: API #1

CORROSION ALLOWANCE: 0.05 IN.

PWHT REQUIRED: NO

PIPE

3/4" - 1 1/2" SCH. 160, SEAMLESS STEEL, ASTM A106 GR. B

2" SCH. 80, SEAMLESS STEEL, ASTM A106 GR. B

3" - 24" STD. WALL, SEAMLESS STEEL, ASTM A106 GR. B

VALVES

GATE 3/4" - 2" TAG NO.: V31CH-1 CLASS 800, CS, OS&Y, BB, THREADED

3/4" - 2" TAG NO.: V31CH-2 CLASS 800, CS, OS&Y, BB, SOCKET WELD

3/4" - 2" TAG NO.: V31CH-13 CLASS 800, CS, OS&Y, BB, SOCKET WELD/FEMALE THD

3" - 24" TAG NO.: V41C-4 CLASS 150, CS, OS&Y, BB, RAISED FACE

GLOBE 3/4" - 2" TAG NO.: V131CH-1 CLASS 800, CS, OS&Y, BB, THREADED

3/4" - 2" TAG NO.: V131CH-2 CLASS 800, CS, OS&Y, BB, SOCKET WELD

3" - 12" TAG NO.: V141C-4 CLASS 150, ANSI, CS, OS&Y, BB, RAISED FACE

BALL 3/4" - 2" TAG NO.: VBA602T-1 CLASS 600, 400°F MAX, CS BODY, TEFLON SEAL, LEVER OPER, THREADED

3" - 8" TAG NO.: VBA151T-4 CLASS 150, 400°F MAX, CS BODY, TEFLON SEAL, LEVER OPER, RAISED FACE

10" - 16" TAG NO.: VBA151T-4 CLASS 150, 400°F MAX, CS BODY, TEFLON SEAL, GEAR OPER, RAISED FACE

http://pcsweb13/SES/es/esstd0202scaa.htm#RevisionLog#RevisionLog

CHECK (C) 3/4" - 2" TAG NO.: V231CH-1 CLASS 800, CS, BALL CHECK, BB, THREADED

3/4" - 2" TAG NO.: V231CH-2 CLASS 800, CS, BALL CHECK, BB, SOCKET WELD

3" - 18" TAG NO.: V241C-4 CLASS 150, ANSI, CS, SWING CHECK, BB, RAISED FACE

3" - 24" TAG NO.: VWC151 CLASS 150, CS, DUAL PLATE, INCONEL X SPRING, FLANGELESS, RAISED FACE

PLUG 3/4" - 2" TAG NO.: V331-1 CLASS 300, 350°F MAX, CS BODY, WRENCH OPER, THREADED

2-1/2" - 6" TAG NO.: V341-4 CLASS 150, 350°F MAX, CS BODY, WRENCH OPER, RAISED FACE

2-1/2" - 6" TAG NO.: V344-4 CLASS 150, 500°F MAX, CS BODY, WRENCH OPER, RAISED FACE

8" - 12" TAG NO.: V342-4 CLASS 150, 350°F MAX, CS BODY, GEAR OPER, RAISED FACE

8" - 12" TAG NO.: V345-4 CLASS 150, 500°F MAX, CS BODY, GEAR OPER, RAISED FACE

14" - 24" TAG NO.: V343-4 CLASS 150, 350°F MAX, CS BODY, GEAR OPER, RAISED FACE

GASKETS

CLASS 150, SPIRAL WOUND, STYLE LSI, TYPE 304, GRAFOIL FILLER, ASME B16.20

FLANGES

ORIFICE 3/4" - 24" CLASS 300, FS, WELD NECK TYPE, 1/2" NPS TAPS, RAISED FACE," ASTM A105

PIPING 3/4" - 2" CLASS 150, FS, SOCKET WELD TYPE, RAISED FACE, ASTM A105

3" - 24" CLASS 150, FS, WELD NECK TYPE, RAISED FACE, ASTM A105

FITTINGS

BUTT WELD 3" - 24" STD. WALL, SEAMLESS, ASTM A234 GR WPB

SOCKET WELD 3/4" - 2" CLASS 3000 FS, ASTM A105

THREADED 3/4" - 2" CLASS 3000 FS, ASTM A105

THERMOWELL 1" CLASS 3000 FS, THREADED INTEGRALLY REINFORCED BRANCH CONNECTION FITTING, ASTM A105

1" CLASS 6000 FS, THREADED FULL COUPLING, ASTM A105

BOLTING

NUTS, HEX ASTM A194 GR 2H

STUDS THREADED FULL LENGTH, ASTM A193 GR B7

NOTES:

A: SEE TEMPERATURE LIMITATIONS ON BALL AND PLUG VALVES.

B: FOR VACUUM SERVICE, GASKETS SHALL BE CORRUGATED, DOUBLE-JACKETED, GRAFOIL FILLED TO ASME B16.20 SPECIFICATIONS.

C: DUAL PLATE CHECK VALVES SHALL BE USED ON NEW PROJECTS UNLESS OTHERWISE SPECIFIED BY THE OWNER’S PROJECT ENGINEER.

D: FOR GENERAL NOTES SEE 0202 PREAMBLE, PART J.

E: SCH 160 NOTE: SCHEDULE 80 CARBON STEEL PIPE MAY BE USED FOR 1" - 1 1/2" NPS WHEN APPROPRIATE

SUPPORTS ARE DESIGNED FOR AND DOCUMENTED BY QUALIFIED PERSONNEL TAKING INTO ACCOUNT ABNORMAL AND UNINTENTIONAL MECHANICAL LOADINGS. 1" NPS CARBON STEEL SCHEDULE 160 PIPE MAY BE USED TO ACCOUNT FOR THE REDUCED CROSS SECTION OF 3/4" NPS SCHEDULE 160 PIPING WHEN PRESSURE DROP DICTATES.

REVISION LOG

Revision Date Document Authorizer Document Reviewer Document Author

Document

Administrator Revision Details

April 4, 2005 Beverly Valerio Added OEMS formatting

December 8, 2006 V. Srivastava B. Chmielewski Beverly Valerio Reaffirmed

May 1, 2010 K. Robles B. Brodwater / T. Dougher M. Fleet Beverly Valerio Revision

Z99EXSOval

Z99EXSCalloutLeak Location

Z99EXSPolygonal Line

Z99EXSLine

Z99EXSPolygonal Line

Z99EXSOval

Z99EXSCalloutLocation of Leak

Z99EXSCalloutLeak Location

2020-05-04 44-002A CML-5B31-3 pipe calcC-13190_S3103_3Class 0200 Piping STD-0202 Class CAACrushing CalculationExisting Pipe Life CalculationP1050498