ENERIA & CATERPILLAR THE OPTIMAL SOLUTION FOR …ENERIA & CATERPILLAR THE OPTIMAL SOLUTION FOR...

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ENERIA & CATERPILLAR THE OPTIMAL SOLUTION FOR DRILLING & GAS COMPRESSION Bucharest, 3 rd of April 2014

Transcript of ENERIA & CATERPILLAR THE OPTIMAL SOLUTION FOR …ENERIA & CATERPILLAR THE OPTIMAL SOLUTION FOR...

ENERIA & CATERPILLAR THE OPTIMAL SOLUTION

FOR DRILLING & GAS COMPRESSION

Bucharest, 3rd of April 2014

New Dynamic Gas Blending for Onshore

Offshore Dual Fuel

New G3600B for Gas Compression

New G20CM34 for Pipeline Transmission

Eneria values

Agenda

Dynamic Gas Blending

What’s that? A way to use two fuels

simultaneously in a power application

What’s in it for you? Savings ↑ Regulated Emissions

Your advantages with Caterpillar Superior substitution and more

tolerant of low quality gas Factory warranty

Fuel Strategy$ Fuel

Savings Per Day

$ Fuel Savings Per Year

100% Diesel $ - $ - 50% Gas/

50% Diesel $ 1,750.00 $ 364,583.33

70% Gas/30% Diesel

$ 2,425.00 $ 505,208.33

Reduced Truck Traffic,

Reduced N

Ox E

missions,

and Increasing Investm

ent

Dynamic Gas Blending – Drilling Rig Fuel Cost Savings

Generator set analysis assumes: – 3 x 1.1 eMW 3512C generator sets with DGB at 35% load – 24 hour day and 5000 hour year – $420/1000 m³ gas price – Diesel fuel at $1.85 per liter

Solution For Fuel Flexibility Dynamic Gas Blending

Solution For Fuel Flexibility Dynamic Gas Blending

• Line supplying metered gas to the intake air stream

• Gas Fuel Control Valve

• Customer connection point

• Gas heater, Gas Shut Off Valve & Pressure Regulator

Integrated Sensor Module (ISM)

Monitors combustion and communicates data to the updated Engine Control Module and controls system to adjust and protect the engine

EMCP 4.4 Control Panel

Analog gauges for quick daily walk-around

Improved display performance, paralleling & troubleshooting capability

DGB – Key Products Benefits

Gas flexibility: gasified LNG, pipeline gas, associated gas

Lower Heating Value is between 9 and 23 kWh/Nm3

Up to 55% inerts; up to 10 ppm H2S

70% substitution from 18% to 90% load

Site supply gas pressure to DGB: 0.82 to 2.4 bar

Site supply gas temperature to DGB: 10 to 60 deg C

Dynamic Gas Blending Controls

DGB Parameters Gas Blending on/off (Switch Input) Max % Substitution (Operator Input) Act % Substitution (Feedback) Reason Code for % Diff Gas Pressure Gas Valve Position Status (Open/Closed) Generator Power eKW

Panel Value Direct Rack Control (external control of gas) Plug and Play Connection to Engine and CAT Generator 6 Gauge Direct Readout Supports future Caterpillar Remote Monitoring Reduced time for installation No re-calibration

OFFSHORE - DUAL FUEL

REPOWERING OF 2 PRODUCTION JACKETS

For each jacket of OMV - PETROM we supplied the following equipment:

2*3512B Gensets 1500 kVA, 400V, 50Hz & 2*Dual fuel system

Application Using gas & diesel for off-shore platforms

Interval of load where the option « dual fuel » is working 20% - 80%

Guaranteed percentage of gas at 80% load 50%

Usual interval 57 - 67%

• A technical solution adapted to work in automatic mode • Substantially reducing of the fuel costs

Implementation, technical assistance and project management by ENERIA

New G3600B – Gas Compression

Beyond G3600 LE Petroleum Gas Engines – Increased power, ambient-based rating capability – Expanded fuel tolerance – Cat MN; Inert % – Improved altitude, ambient temp capability – Simpler Packaging

Scope - Four Models – G3616B, G3606B, G3608B, G3612B

Three discrete ratings will be available per model 54 ° C – 0.5 gram/bhp-hr NOx

43 ° C – 0.5 gram/bhp-hr NOx

32 ° C – 0.5 gram/bhp-hr NOx

G3616B – Preliminary Performance

Performance Parameters: unit Current

Production G3616

Rated power bhp 4735 5000 5175 5350 Rated speed rpm 1000 1000 1000 1000 Rated BMEP bar 12.5 13.2 13.6 14.1 Full Torque Turndown % 25 25 25 25 NOx emissions g/bhp-hr (NTE) 0.5 0.5 0.5 0.5 SCAC Temp °C 54 54 43 32 Nominal BSFC Btu/bhp-hr 6766 6766 6746 6726 Altitude capability @ 100°F feet 2000 4000 4500 5000 45MN rating factor x 0.76 0.93 0.95 0.97 32MN rating factor x no rating 0.73 0.78 0.83

Fuel LHV range - std iron & maps Btu/scf 820 - 1050 SRR up to 1150

Max inert content @ 45MN % 10 Max inert content @ 32 MN % no rating

G3616 B With ADEM A4

775 - 1400

15 25

GCM34 Engine Models for Pipeline transmissions

750 rpm – 4575 to 6100 bkW

G16CM34 – 0.7g or 0.5g NOx – 610L displacement – 6100 bkW

G12CM34 – 0.7g or 0.5g NOx – 457L displacement – 4575 bkW

New Product: G20CM34 - 10 MW

Chronology:

Factory test: Dec 2012

Validation: 2013 – Q1/2014

Prototype: 12 x G20CM34 “Gas

Power Plant” in USA (optional

other12 units)

General data:

500 kW/cylinder @ 720/750 rpm

G20CM34 @ 10 MW

1 - director, 2 – responsibles for interventions, 27 - tehniciens, 6 –sales rep, 2 – technical inspectors, 7- sales administration

SERVICE MAP

ENERIA activity by applications

•GAS POWER PLANTS

•G2P

•INTERVENTIONS •REPAIRS •MAINTENANCE CONTRACTS

•WARRANTIES •COMMISSIONING

•OIL & GAS •RAILWAY •MARINE •GAS COMPRESSION

•DIESEL, STANDBY AND PRIME GENSETS

•DYNAMIC CAT UPS

ELECTRIC POWER

(gensets)

MECHANIC POWER

(engines and gensets)

GAS GENSETS

SERVICE AND

MAINTENANCE

• •GAS POWER PLANTS •G2P

•INTERVENTIONS AND REPAIRS

•MAINTENANCE CONTRACTS •WARRANTIES •COMMISSIONING

•OIL & GAS

•RAILWAY

•MARINE

•GAS COMPRESSION

•DIESEL, STANDBY AND PRIME GENSETS

•DYNAMIC CAT UPS

ELECTRIC POWER

(Gensets)

MECHANICAL POWER

(Diesel engines and gensets)

GAS GENSETS

SERVICE AND MAINTENANCE

ENERIA activity by applications

Eneria OFFER for your projects success

SERVICE

TECHNICAL SUPPORT: Consulting, Sizing Choose the optimum product & options Integration Assistance after delivery SERVICE: Proximity Professional & versatile skill COMMERCIAL: Flexibility: understanding technical & commercial steps of the projects Cumulate all info to offer the client needs

+

POWER & TRUST

Total: 75 persons

THANKS FOR YOUR ATTENTION!