Energya projects

58Pre-Qualification / Major Projects

Major Projects


Wadi El Nil Cement Plant

Project Location: Beni Suief – Egypt

Main Client: Wadi El Nil Cement plant

Erection Duration: 31 months

Weight: 17,500 MT

Scope of Work: Supply & Fabrication of:

Steel Structures (Including Handrails Ladders & Chequer Plates) 7,310 MT

BSD Equipment 6,615 MTIncluding:- Kiln Shell - Dedusting Pipes - Casing - Calciner- Cyclone - Stack - Belt Conveyors - Tanks

Grating in addition to Hot Dip Galvanization

Corrugated steel Sheets

Major Projects Cement Sector


Wadi El Nil Cement Plant

Plant’s Mechanical Equipment & Steel Structure Erection:

Package 1:

- Lime stone Crusher - Lime stone Conveyor- Additive Transport - Lime stone Storage

Package 2:

- Raw Mill / Feed - Exhaust Gas Conditioning - Raw Meal Silo - Kiln Feed - Cyclone Pre-heater - Clinker Cooler- By-pass - Cement Mill/Feed/Transport - Oil Storage/Intake Unloading - Main water Tank - Plant Utilities - Compressor room

Package 3:

- Gypsum Crusher - Cement Silos- Cement Transport & Bulk dispatch - Packing Plant- Workshop - Vehicle Repair Shop- Storage



DEJELFA CEMENT PLANT

Project Location: Algeria

Main Client: ASEC

Project Duration: 12 months

Weight: 8377 MT


Steel Structures include ocean freight CFR delivery 3,622 MT

BSD (Equipment/ Plate Supply) include ocean freight CFR delivery 4,755 MT

Grating 5,500 m2



Sinai White Portland Cement Plant

Project Location: Egypt

Main Client: RHI

Project Duration: 7.5 months

Weight: 198 MT

Scope of Work: Fabrication of:

Fabrication of Kiln shell Ø 3750 mm X 57



Qatar Cement Plant

Project Location: Qatar

Main Client: FCB Cement


Weight: 360 MT


Dynamic Separator DN 5000 BF (Hardox 8mm, 20mm)

Dynamic Separator DN 5000 BF (S235 JR)

2 inlet box, 2 flash box, 2 pre dryer

Steel structure & plate work



Beni Suef Cement Line 2

Project Location: Beni Suef, Egypt

End Client: CPT Egypt

EPC Contractor:FCB


Weight: 7400 MT

Scope of Work: Fabrication of:

- Steel Structure, Miscellaneous - Conveyor, Reclaimer

- Cyclone, Kiln Shell, Hopper &Tank - Ducts, Stack

- Casing - Kiln (Sheels, Frames, Casing of Kirth Gear)

- 11 Belt Conveyor in addition to their design



Libya Cement Project

Project Location: Ben-Ghazy, Libya

Main Client: KHD


Weight: 1580 MT


Raw Material transport to Silo - Pre-heater Feeding

- Pre-heater upgrading - Kiln Mill Dedusting

- Calcinatory Plant - By Pass Plant

- Revamping Kiln Plant - Cooler Dedusting Plant

- Supply and Fabrication of steel - Various Steel Structure structure and plat work for 2 Clinker Coolers



Arabian Cement Company

Project Location: Suez City, Egypt

End Client: Arabian Cement Company


EPC Contractor:FCB


Weight: 986 MT

Rehabilitation & Modernization of 3rd line :

- Supply &Fabrication of 2 Cement Mills Shell

- Supply, Fabrication, Painting & Delivery to Site for Kiln Shell



Alexandria Portland Cement

Project Location: Alexandria , Egypt

Main Client: Lafarge- France


Weight: 50 MT


- Mechanical Parts & Hoppers


68 Pre-Qualification / Major Projects

Safwa Cement Plant

Project Location: Saudi Arabia

Main Client: Polysius

Weight: 894 MT


- Steel Structure - Steel Structure & Plate Work

- 201 Poles (8M, 10M, 16M, Lighting Poles) - Painting of Steel Structure



South Valley Cement Production Plant


Main Client: South Valley Cement Company

EPC Contractor:TIG


Weight: 1145 MT


- Pre-heater (Platform & stairs, Handrails & safe guarding, Stacks, Cable tray)

- Diesel Oil Tank (10m4), Expansion Tank (6m3), Heavy Oil Tank (15000m3), Thermal Oil Tank (20m3)



Misr Beni Suef Cement Plant


Main Client: Polysius


Weight: 6230 MT


- Steel Structure - Dynamic Separator, Grate Cooler, Fan Casing

- Kiln Shell - Reclaimer, Hopper, Stack

- Gratings in addition to delivery



Suez Co. for Fertilizer Production

Project Location: El-Ain El-Sokhna, Egypt

Main Client: Suez Co. for Fertilizers

Project Duration: 8 Months

Weight:240 MT


- Steel Structure - Cladding

- Grating - Hand Rails

- Chute H3330, Screw Conveyor, Condensate Tank, Dissolution Tank, Mother liquor, Under Flow Funnel & Upper Flow Funnel

Scope of Work: Erection of:

- Steel Structure - Electrical Equipments

- Mechanical Equipments - Gama Welding test

- Pipes Painting and sand blasting - Installing Pumps, valves & flanges

- Stainless Steel and Carbon Steel Pipes 11,000˜

Major Projects Fertilizing Sector


Eagrium Ammonia & Ureaa PLant

Project Location: Damitta, Egypt

End Client: Agrium Nitrogen Products Co.

EPC Contractor: Uhde


Weight: 3,200 MT

Scope of Work: : Supply & Fabrication of Plate work

- Bulk Storage Conveyors - Ammonia Storage

- Conveyor Bulk Hall to jetty start - Jetty – Structural steel conveyor Support

- 2 Urea Granulation (CU1110, CU2110)

Major Projects Petro-Chemical Sector


Kurimate Power Station

Project Location:Kurimate – Egypt

End Client:IBERDROLA


Weight: 815 MT

Scope of Work: Supply, Fabrication & Erection of:

- Steam Turbine Building - Water Treatment Plant Building

- Cooling Water Pump House - Feed Water Pump House

- Fire Protection Building - Deareator Structure and Stack Structure - HRSG Structure - Fire station

- Main pipe rack - Auxiliary Pipe Rack, Cooling Tower

- Auxiliary Pipe Rack, HRSG and HTF Zone

Major Projects Power Sector


Kurimat III Power Plant HRSG

Project Location:Kurimate – Egypt

End Client:Upper Egypt Electricity Co.

EPC Contractor: CMI


Weight: 375 MT

Scope of Work: Supply, Fabrication of:

- Casing & inlet Duct - Insulation Casing & Inlet Duct

- Outlet Duct - Insulation of Outlet Duct

- Stack (height 80 meter) - Expansion joints metallic parts

- Closing Plates ST 304 - Platform for Outlet duct &stack

- Grating, Handrails and Ladder for Outlet duct &stack

- Supply of steel plates grade S335 JR, including waste 14%

- Supply of Various Steel Plates and Sections

- Supply of steel sections, St. 37-2 L 120/10, L80/8, HEA 260 Quantities

- Supply & Fabrication of temporary Hangers



El Atf Power Plant

Project Location:El Atf – Egypt

Main Client:Ansaldo


Weight: 345 MT

Scope of Work: Fabrication works:

- Surface Condenser & Rolling Expansion of tubes - Tubes rolling for heat exchanger

- Stainless steel tubes.

- Assembly & Erection of one condenser

- Deareator structure & stack structure



El Atf Power Plant

Scope of Work: Mechanical erection works:

- Condenser & condenser cleaning system

- Vacuum Pumps and drivers with auxiliary

- Piping prefabrication

- Piping

- Valves and line accessories

- Servo operated valves over ND 65

- Pipe supports for Carbon steel, alloyed steel, stainless steel



Sidi Krir Power Plant

Project Location:Sidi Krir, Egypt

End Client:West Delta Electricity Co.

EPC Contractor:Ansaldo


Weight: 825 MT

Scope of Work: Fabrication works:

- Casing & inlet Duct - Insulation Casing & Inlet Duct

- Outlet Duct - Insulation of Outlet Duct

- Stack (height 80 meter) - Expansion joints metallic parts

- Condenser



Nubaria Power Plant

Project Location:Nubaria, Egypt

Main Client:STF


Weight: 1250 MT


- Secondary Structure Platform

- Duct

- Installation of welding of Studs and erect stainless steel liner

- Delivery of insulation mineral wall density 115 KG/cm3

- Scope of Work:

- Casing main beams

- Anchor bolts and plates (Black)

- Stack 90 m

- Grating with mesh opening 30X38, bearing bar 30X3 with cross bar 5mm twisted



Exhaust Gas System-Relizane Power Plant

Project Location:Algeria

Main Client:Alstom (Switzerland’s)

EPC Contractor: G+H (Germany)


Scope of Work:

Supply & Fabrication of Stack, Silencer, Supporting Steel Structure



Al EZZ Dekheila Steel Co.

Project Location:Alexandria, Egypt

Main Client:Al Ezz Dekhila Steel Co.

EPC Contractor: Energya Steel

Weight: 3060 MT


- Fabrication & Installation of Bag House for the New Fume treatment Plants at shut-down process.

- Supply & Fabrication of Plate Works. 1760 MT

- Supply & Fabrication of Steel Structure Including Plate works. 1300 MT

- Erection of Duct Works 1760 MT

- Erection of steel Structure Works 1300 MT

Major Projects Steel Mills Sector


Suez Steel Plant

Project Location:Suez City, Egypt

Main Client:Suez Steel Co.

EPC Contractor: Energya Steel

Weight: 15000 Ton

Scope of Work:

Divided into 10 contracts as follows:-

- Supply, Fabrication and Installation of Furnace

- Erection of Mechanical equipment and piping works for Rolling Mill # 2 and spooler bay

- Erection of Electrical Installation and Instrumentation for Rolling Mill # 2 and spooler bay



Suez Steel Plant

- Supply, Fabrication and erection of 15,000 Ton Steel structure

- Mechanical and Electrical Installation for Dedusting Plant.

- Electrical and Instrumentation Installation for Lime Plant.

- Supply and Fabrication of Spindle guard.

- Mechanical, Electrical, Instrumentation and piping Works for 22,000 Ton Equipment.

- Rolling and erection of Plate works.

- Supply and fabrication of steel structure for different areas in Suez steel Old plant.



Cairo International Airport Seasonal Flight Terminal

Project Location: Cairo - Egypt

EPC Contractor: ORASCOM


Weight: 1,200 MT

Scope of Work: Fabrication & Erection of:

Main Truss of the Terminal, Cladding & Sandwich Panel

Major Projects Airports


Hurghadah International Airport New Terminal Building

Project Location: Hurghada- Egypt

EPC Contractor: Marasem International Co.

Consultant:Dar Al-Handasah

Weight: 800 MT


Fire Proof Painting & Erection of Steel Structure for the followings :

- Departure Bridge - Main Terminal Building

- Main Gate - Garbage Transfer Station

- Travel Agents Kiosks

Major Projects Airports


Rabigh Railway Station

Project Location:KSA

EPC Contractor:Dar El Handasa

Project Duration:18 Months Weight: 10,000 MT

Scope of Work:Design connection, Fabrication and Erection of steel structure

Major Projects Various Projects


Rabigh Railway Station



Arab Potash Project

Project Location:Jordan

EPC Contractor:Petrojet

Project Duration:6 Months

Weight: 5,631 MT

Scope of Work:

Fabrication and painting of steel structure



XD EGYMAC

Project Location:Ain SokhnaSuez-Egypt

Client:EGYMAC Co.


Weight: 3500 MT

Scope of Work: Fabrication and Erection of:

- Steel Structure - Cladding

- Doors - Metal Deck

- Windows



Nile Sugar Company

Project Location:Egypt

Client:Nile Sugar Company ORASCOM


Weight: 5000 MT

Scope of Work:

Civil work, Supply, Fabrication and Erection of Steel Structure, Storage Tanks & Proc-ess Equipment, Electrical and Mechanical Installation.

Supply & Fabrication of:

- Steel Structure for building and pipe racks. 5000 MT

- Metal Sheet cladding. 23000 m2

- Steel Tank



Nile Sugar Company

Erection of:

- Steel Structure

- Pipe Racks

- Metal Sheet Cladding - Steel Tanks

- Civil works for RO water, washing, sludge, dewatering & sewage treatment plants.

- Installation of Elec. Equipment including Medium & law voltage distribution panels, power transformers, power, control & signal cables and cable racks. - Installation of Instrumentation Equipment including measuring instruments, auto-matic control panels, signal, measurement and data cables and hock up tubing.



Dar Al-Handasah New Premises “LEED Certified “

Project Location:6th Of October, Egypt

End Client: Dar Al-Handasah

EPC Contractor : Orascom

Consultant: Dar Al-Handasah

Weight: 400 MT

Scope of Work:

Supply, Fabrication & Erection of Steel Structure according to LEED Standard & Reg-ulations.


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