BSB JOP Project BSBEEP Black Sea Buildings Energy Efficiency Plan Presentation of GA No1:
Energy Efficiency at Sea
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Transcript of Energy Efficiency at Sea
© Siemens AG 2014 All rights reserved. www.siemens.com/marine
Siemens Marine & ShipbuildingEnergy efficiency at sea
www.siemens.com/marine
2014-08-25Page 2 Stefan Kraus / I DT LD AP MS
© Siemens AG 2014 All rights reserved.
Siemens Marine & ShipbuildingPortfolio for Green Shipping
• References
• Siemens Solutions Portfolio
• Marine & Shipbuilding Market
2014-08-25Page 3 Stefan Kraus / I DT LD AP MS
© Siemens AG 2014 All rights reserved.
New Buildings - Orders placed until March 2014worldwide since 1990
0
1.100
2.200
3.300
4.400
5.500
6.600
20132009 2012201120102008200720062005200420032002200120001999199819971996199519941993199219911990
Source: IHS FairplayNumber of ships;
Orders placed
2014-08-25 Stefan Kraus / I DT LD AP MS
© Siemens AG 2014 All rights reserved.Page 4
Siemens Marine & ShipbuildingTrends of the Marine & Shipbuilding Industry
Global mega trends
• Increased transportation
• Need for environmental careand renewable energy
• Demand for efficienttransportation, thus forreliability, availability,predictive maintenance andservice
Customers & their markets
• Continuing customerconsolidation
• Demand for environmentalfriendly solution
• Demand for offshore support,wind park installation andharsh environment operationand exploration
Technological trends
• Technologies for energy-efficient solutions andemission reduction
• High expectations regardingavailability in operations,efficient management forships and systems
2014-08-25 Stefan Kraus / I DT LD AP MS
© Siemens AG 2014 All rights reserved.Page 5
Siemens Marine & ShipbuildingOperational Challenges
Availability Affordable/easymaintenance
Environmental friendlysolutions
Global setup(cooperation) Safety and security
Long term partnership Long life time Reduced operationaland personnel cost
2014-08-25Page 6 Stefan Kraus / I DT LD AP MS
© Siemens AG 2014 All rights reserved.
Siemens Marine & ShipbuildingPortfolio for Green Shipping
• References
• Siemens Solutions Portfolio
• Marine & Shipbuilding Market
2014-08-25 Stefan Kraus / I DT LD AP MS
© Siemens AG 2014 All rights reserved.Page 7
Unique ‘Products’ and ‘Systems’Lever for Customized Solutions
PASSENGERVESSELS
CARGOVESSELS
SPECIALVESSELS
OFFSHOREVESSELS
Customized solutions for every ship type
SISHIPPower
SISHIPWaste Heat Recov.
SISHIPDrive
SISHIPAutomation
SISHIPEcoProp
Systems
TurbinesGenerators
Motors,Converters
SwitchgearTrans-
formersAutomation
& IT InstrumentsFire, Safety& Security,Communi-
cation
MarineGearboxes
(Flender)
ProductsSISHIP
EcoMAINSISHIP
Drive LV / MV
WaterTreatment
2014-08-25 Stefan Kraus / I DT LD AP MS
© Siemens AG 2014 All rights reserved.Page 8
Solutions for Medium Propulsion Power DemandsSISHIP BlueDrive PlusC
• BlueDrive PlusC frequency converter• Power management / power plant protection• Batteries• LV propulsion motors / generators
Scope of supply
• Improved overall efficiency• Improved flexibility in terms of alternative energy
sources• Highest redundancy• Extended maintenance intervals for main engines
Customer benefit
• Reduction of fuel consumption in all operating conditions• Reduction of CO2• Zero emission operation
Environmental benefit
• DC power network• Variable speed of generators• Easy integration of alternative energy sources• Completely integrated electrical system
Key feature
BATTERYBANK DISTRIBUTIONDISTRIBUTION
2014-08-25 Stefan Kraus / I DT LD AP MS
© Siemens AG 2014 All rights reserved.Page 9
Solutions for Special ShipsSISHIP eSiPOD
• State of the art SINAMICS inverter• Permanent magnet machines• Azimuthing module incl. propellers and aux. equipment• Power management & propulsion control system
Scope of supply
• Reduced motor weight• Nearly no external cooling necessary• Outstanding low space requirements inside ships hull• Increased flexibility in ship design• Increased maneuverability, efficiency and payload
Customer benefit
• 40 % reduced motor diameter• 98 % motor efficiency• Excellent propulsion efficiency
Environmental benefit
• Twin-propeller solution with 360°azimuthing propulsion• Available from 5 to 12 MW• Permanent magnet motor with surface cooling
Key feature
2014-08-25 Stefan Kraus / I DT LD AP MS
© Siemens AG 2014 All rights reserved.Page 10
Hybrid Drives and Waste Heat Recovery SystemsSISHIP WHRS
• More efficient generation of E-power via main propulsion• Less running hours of gensets• Less installed ME power• Use of surplus power from WHRS (PTI)• Less operating costs
• Significant reduction of CO2• Up to 12 % reduction in fuel consumption• 11 % increase of overall main engine efficiency
• Gearless boost motor supporting main engine• Boost operation during ice condition• Utilization of recovery energy from exhaust gas• Emergency or take home drive• Shaft generator function
• State of the art SINAMICS inverter• Salient mounted poles on ME- shaft• Power management & propulsion control system
Scope of supply
Customer benefit
Environmental benefit
Key feature
2014-08-25 Stefan Kraus / I DT LD AP MS
© Siemens AG 2014 All rights reserved.Page 11
Hybrid Propulsion at a ship propulsion power diagram
0
10
20
30
40
50
60
70
80
90
100
0 10 20 30 40 50 60 70 80 90 100
v [%]
P[%
]
Area where the e-drivecan be used
Area where themechanical drive isused
Power / Speed RelationArea where both drivesare used
Area wherePTO/PTI operationis possible forincreasedeconomy with heatrecovery systems
2014-08-25 Stefan Kraus / I DT LD AP MS
© Siemens AG 2014 All rights reserved.Page 12
Standard Engine with Heat RecoveryHeat Balance RTA96C EngineISO conditions, 100% load
Engine efficiency improvementwith heat recovery
= 54.9 / 49.3 = 11.4%
Total 54.9%
Efficiency of WHRS (waste heat recovery system)
2014-08-25Page 13 Stefan Kraus / I DT LD AP MS
© Siemens AG 2014 All rights reserved.
Siemens Marine & ShipbuildingPortfolio for Green Shipping
• References
• Siemens Solutions Portfolio
• Marine & Shipbuilding Market
2014-08-25 Stefan Kraus / I DT LD AP MS
© Siemens AG 2014 All rights reserved.Page 14
SISHIP WHR + BoostMaersk Class EEE – Class Container Ships
Project: EEE-class; 20 vesselsOperator: AP Moeller Maersk, DenmarkBuilding Yard: DSME / KoreaLoad capacity: abt. 18.330 TEU
• Booster & Converter & Transformer: 2 x 3 MW(2 shafts)
• Power Management System• Waste Heat Recovery Control system• Introduction of EcoMAIN on container vessels
• Reduced fuel and operational cost• Reduced auxiliary generator maintenance• Improved flexibility due to power take in/power take
off feature
• Reduction of air pollution (NOX, SO2 etc.)
Scope of supply
Customer value
Environmental value
2014-08-25 Stefan Kraus / I DT LD AP MS
© Siemens AG 2014 All rights reserved.Page 15
UASC A-14 & A-18 Class Container ShipsOptimized for Asia – Middle East – North Europe trade
Project: UASC A-14 & A-18; 10 + 7 vesselsOperator: United Arab Shipping Company, DubaiBuilding Yard: HHI / KoreaLoad capacity: abt. 14.000 & 18.000 TEU
§ Booster & Converter & Transformer: 4,5MW PTI/PTO§ Power Management System§ Waste Heat Recovery Control system§ Project Management, Engineering, Set-to-Work
Scope of supply
§ Reduced fuel and operational cost§ Reduced auxiliary generator maintenance§ Improved flexibility due to power take in/power take
off feature
Customer value
§ Reduction of air pollution (NOX, SO2 etc.)
Environmental value
§ Implementation of an eco-friendly transportation systemin order to reduce the overall transportation cost,to achieve the best operational CO2-Index acc. IMO aswell as a fast return on investment.
Task
§ Close relationship with customerand design company at earlydesign and offering stage
§ Another large order value formerchant orders @ SiemensMarine & Shipbuilding
§ Unique chance to work togetherwith Hyundai Heavy Industries
Key facts & arguments:
Similar ship
2014-08-25 Stefan Kraus / I DT LD AP MS
© Siemens AG 2014 All rights reserved.Page 16
SISHIP Drive MVAIDA Cruises – The Most Modern Cruise Ships
Project: AIDA “DIVA” + 6 sister vesselsYard: Meyer Werft GmbH,
Papenburg, GermanyOwner: Aida Cruises, a division of P&O
§ 11 kV Main Switchboard§ 2 x 12.5 MW Electric Propulsion§ Integrated Automation System with internet access
via web clients, CCTV & Safety Management System
Scope of supply
§ High-level passenger comfort through innovative drivesolutions
§ Increased reliability based on redundant systems§ Reduced life-cycle costs through future-proof
component design
Customer value
§ Significant fuel savings
Environmental value
2014-08-25 Stefan Kraus / I DT LD AP MS
© Siemens AG 2014 All rights reserved.Page 17
SISHIP BlueDrive PlusCEdda Frende – Offshore Supply Vessel
Project: Edda FrendeOperator: Østensjø Rederi AS
• Power and Drive2 x 2700 kW Main Propulsion
• 3 x Bow Thruster• 7 x 50-230 kW Converters• (Ballast pumps, cargo pumps etc.)• 2 x 3330 kVA Generators• 2 x 2220 kVA Generators
• Reduced fuel consumption• Reduced footprint• Excellent station -keeping and sailing performance• High operational availability
• Saving of 156.000 liters, 9% fuel
Scope of supply
Customer value
Environmental value
2014-08-25 Stefan Kraus / I DT LD AP MS
© Siemens AG 2014 All rights reserved.Page 18
SISHIP EcoMAINCarnival Cruises / AP Moeller Maersk
Project:Operator: AP Moeller Maersk & Carnival Corp
• EcoMAIN Data Base Server• decision support for trim, HVAC, navigation,
propulsion, power generation and waste heat (APM)• Remote Diagnostic
Scope of supply
• Ship data real time monitoring to Headquarter• Operational costs reduction• Saving of installation costs• Invest already for future applications (open system)
Customer value
• Energy efficiency optimization on ship with potentialfor the entire ships fleet
Environmental value