Enclosure Design for Mass Timber Buildings...Learning Objectives àReview building science...

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1 of 63 Enclosure Design for Mass Timber Buildings COLIN SHANE M.ENG., P.ENG., P.E. PRINCIPAL, SENIOR PROJECT MANAGER RDH BUILDING SCIENCE INC. Disclaimer: This presentation was developed by a third party and is not funded by WoodWorks or the Softwood Lumber Board. OCTOBER 2018

Transcript of Enclosure Design for Mass Timber Buildings...Learning Objectives àReview building science...

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Enclosure Design for Mass Timber Buildings

COLIN SHANE M.ENG., P.ENG., P.E.

PRINCIPAL, SENIOR PROJECT MANAGERRDH BUILDING SCIENCE INC.

Disclaimer: This presentation was developed by a third party and is not funded by WoodWorks or the Softwood Lumber Board.

OCTOBER 2018

This presentation is protected by US and International Copyright laws. Reproduction, distribution, display and use of the presentation without written

permission of the speaker is prohibited.

© RDH Building Sciences Inc. 2015

Copyright Materials

“The Wood Products Council”is a Registered Provider with The American Institute of Architects Continuing Education Systems (AIA/CES), Provider #G516.

Credit(s) earned on completion of this course will be reported to AIA CES for AIA members. Certificates of Completion for both AIA members and non-AIA members are available upon request.

This course is registered with AIA CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product.__________________________________

Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation.

Course Description• Larger and taller mass timber buildings are becoming

common in North America. These buildings typically utilize cross-laminated timber or nail-laminated timber panels, glulam beams and columns, and new engineered timber components to meet the structural and fire requirements associated with greater heights. With these larger wood structures and heavier timber components comes the need for efficient building enclosure assemblies that can be installed quickly on tight sites and are in many cases new and unique to the industry. Prefabricated building enclosure elements are now also commonly used. This presentation shares guidance on building enclosure design and detailing best practices for mass timber buildings. It includes case studies and lessons learned from the design, construction, and monitoring of enclosures for recently completed projects.

Learning Objectives

à Review building science fundamentals and building enclosure design considerations for mass timber buildings.

à Discuss common details used for mass timber wall and roof enclosure assemblies.

à Highlight the potential for increased construction efficiency through the use of prefabricated enclosure assemblies.

à Referencing case studies and details from recently completed mass timber projects, demonstrate lessons learned and best practices associated with enclosure assemblies.

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Presentation Outlineà Building enclosure design + mass timber

à What’s the same? What’s different?

à Lessons learnedà Case Study – Wood Innovation Design Centerà Case Study – Brock Commons

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Building Enclosure Design

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The Building Enclosure

Image Credit: MGA - Wood Innovation

Design CentreStructure

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Taller Wood Building Structures

à Fast

à Sensitive to moisture

à Greater movement (shrinkage& drift)

à Fire code challenges

à Mixed steel, concrete& wood materials

à Is not the same as stick-built wood-frame and also different fromhigh-rise steel or concrete structures

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Tall Wood Building Enclosures

à Need for Speed

à Erect and seal fast

à Protect wood structure

à Accommodating of inclement weather

à Ensure Durability

à Robust materials –high-rise appropriate

à Tolerant of movement

à Thermally efficient

à Non-combustible

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Tall Versus Shorter Mass Timber Buildings

à Tall Wood Structuresà More repetitive, more exposed, difficult

access, need for more speed – ideal for prefabricated facades

à Less focus on roof and more on walls for weather protection

à Low to Mid-rise Wood Structuresà Easier access to walls from ground à Greater focus on roof for weather

protection than wallsà Prefabrication of façade also possible

though less economies of scale

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Rain Control – Taller Buildings

à Increased height = increased rain deposition at upper floors and cumulative run-down at lower levels

à Water shedding features become more critical – continuity, drip edges, through-wall flashings etc.

à Need for more robust water penetration control strategy – good practice: drained & back-ventilated claddings

à Increased exposure to moisture during construction (severity & length of time)

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Site Protection & Sequencing

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Site Protection & Sequencing

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Wall Design for Taller Wood Buildings

à Key Considerations:

Durability, Airtightness &

Thermal Efficiency

à Strategies:

à Drained / ventilated cladding

à Exterior or split-insulated with

thermally efficient cladding

attachments

à Note that CLT is vapor closed

à Non-combustible & moisture

tolerant cavity insulation

Screws through insulation over split insulated wall

Clip & rail cladding attachment system through exterior insulation

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Roof Design for Larger Wood Buildings

Conventional roof with tapered insulation over wood joists

Protected membrane roof over vented & tapered structure over CLT

à Key Considerations: Keep dry,

allow to dry, robustness of

assemblies, sloping strategy

à Strategies:

à Protect wood roof from getting wet

during construction

à Design assembly with redundancy

for in-service drying

à Slope structure where possible

à Insulation on top - conventional or

protected membrane assemblies

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Lessons Learned

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Potential Challenges with Mass Timber Buildings

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Lessons Learned - Roofs

à CLT/ NLT roofs get really wet when rained on and are very hard to dry out in-service and need expansion gaps

à Careful with selection of temporary waterproofingmembranes – assume it will be exposed roofing for a while. Need for water-tight laps/details

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Lessons Learned - Roofs

à Protect large wood roofs from rain – but not too late

à Mechanical drying of wetted roofs is slow & causes costly construction delays

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Lessons Learned - Roofs

à Design for the inevitable to keep roofing and project on schedule

à Design roof assemblies for redundancy and in-service drying where possible

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Industry Lessons – Protection

5 ply CLT – ½ Untreated & ½ Treated with water repellant

End grain is very absorptive

Splits, checks & joints that allow water past top layer can be problematic

Erect & roof as fast as possible to protect from rain to avoid delays

Water repellants can help reduce uptake into wood

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Case Study 1Wood Innovation and Design 6 Stories, 98’ Feet

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Taller Wood Building Precedents

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à 6 ‘tall’ levels (equivalent to 8 levels, 98’ tall)

à CLT shear walls, glulam columns with glulam beams and staggered CLT floor & roof structure

à Thermal performance design targets (effective R-values)

à R-40 roof

à R-25 walls

à R-5 wood curtainwall glazing

à Pre-fabricated design for infill walls and wood curtain wall

Wood Innovation Design Center

Michael Green Architecture (MGA) –Contractor: PCL Construction

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WIDC – Structure & Enclosure Systems

Design & Architectural Renders: Michael Green Architecture (MGA)

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Stick-Built Wood Veneer Curtainwall

à Aluminum veneer curtainwall

framing over LVL mullions

à Installed as individual window

units, ground bearing

à Stick built/site glazed with triple

glazed IGUs, argon filled, dual

low-e coatings

(U-0.15)

à R-5 (U-0.20) overall thermal

performance

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Curtainwall to SIPs Interface

Aluminum CurtainwallVeneer Framing

Silicone Applied Liquid AB/WRB

Interior Air Seal at Joints

Silicone Transition Strip AB/WRB attached with silicone to curtainwall and wall membrane

LVL Framing Backup

SIPs

Charred fire-treated cedar cladding attached to plywood backup & cleat system over drained & ventilated cavity

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Exterior Interface Details

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Charred Fire-Treated Cedar Cladding Panels

John Boys, Nicola Log-works

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Charred Fire-Treated Cedar Cladding Panels

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Conventional Roof Assembly

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Conventional Roof Assembly

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Wood Innovation Design Center

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WIDC – Building Enclosure Summary

à Durable and energy efficient

à High performance materials

and systems

à Small panel pre-fabrication

à Required full exterior access

during construction

à Scaffolding, exterior sealants,

transition details

à Appropriate for suburban site

and modest height

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Case Study 2UBC Brock Commons 18 Storeys – 175 Feet

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UBC Brock Commons – The Façade

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Initial Concerns & Questions from Project Team

à Vancouver = Temperate rainforest

à How to protect mass timber from rain during construction in any season

à Giant tarps?

à Temporary roof lifted by crane?

à Waterproof the floors?

à Enclose as fast a possible?

à Enclosure must keep up with pace of structure

à How to enclose & seal the walls quickly and not be slowed by inclement weather?

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UBC Brock Commons - Façade Design Criteria

Fast installation – 1 floor/day & water tight to

protect structure Thermally

Efficient, >R-16

effective walls

Inexpensive, <$50/sqftinstalled & finished

Installed without access to exterior –no sealing or

finishing

Pre-installed cladding & windows

Durable & High-

performance

Resistant to water & able to install in

rain

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Precedents for Prefabrication of Tall Wood

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Precedents for Prefabrication of Tall Wood

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UBC Brock Commons- What Wasn’t Feasible

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Unitized Curtain wall OptionProblem: Cost, Schedule, Energy

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Small Panel Prefabrication Wall – PrecedentsProblem: Schedule

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Tall Wood Prefabrication Option – Large Panel with Pre-installed Windows

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UBC Brock Commons - The 4 Panel Contenders!

Pre-Cast Concrete Sandwich Panels Steel Stud Framed Panels

Wood Stud framed or CLT Panels Aluminum Window-wall

Not thermally efficient enough for project nor met the design intent, but

kept as contingency and costed

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Laboratory Mockup & Physical Testing

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Centura – Factory Floor Prefabrication

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Site Installation – at Pace with Structure – 1 floors/day

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Brock Commons – Building Enclosure Summary

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Future Facades?

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Discussion + Questions

FOR FURTHER INFORMATION PLEASE VISIT

à www.rdh.com à www.buildingsciencelabs.com

à Colin Shane - [email protected]