Empowering Business in Real Time.

One.PI – Leveraging the Enterprise Agreement for Standardization

Regional Seminar SeriesRichmond

Nancy WhitlockCorporate PI AdministratorCelanese

September 22, 2009

2 Empowering Business in Real Time.

• Celanese Overview• Background• Justification• Enterprise Agreement (EA) Services

– Enterprise Project Management (EPM)– Managed PI (mPI) and Network Operations Center (NOC)– Center of Excellence (COE)

• Future

AGENDA

3 Empowering Business in Real Time.

CELANESE is a leading global chemical company

• Produce chemicals and advanced materials used in consumer products and industrial applications

• 95% of our products hold a leading market position• Operate principally through four business segments:

– Advanced Engineered Materials– Consumer Specialties– Industrial Specialties– Acetyl Intermediates

• Ranked 367 on the Fortune 500 in 2008• Over $6.8 billion in sales in 2008• Manufacturing facilities throughout North America,

Europe and Asia• Based in Dallas, Texas• Employs approximately 8,000 employees worldwide

4 Empowering Business in Real Time.

BACKGROUND

• Numerous process control vendors and systems

Honeywell

TDC-3000

Honeywell

TDC-3000SiemensSiemens Honeywell

Experion

Honeywell

Experion

Rockwell ABRockwell ABEmerson

DeltaV

Emerson

DeltaVYogogawaYogogawa FoxboroFoxboro

Emerson

PRoVOX

Emerson

PRoVOX

ModiconModicon

• Various data historian and visualization packages

PIPI IP21IP21Home-grown

Home-grown

NoneNoneVendorsVendors

• Software versions spanning the globe• Multiple SRP agreements• Individual sites limited on improving

5 Empowering Business in Real Time.

BACKGROUND

6 Empowering Business in Real Time.

BACKGROUND

• Leave the process control systems alone• Standardize on data systems similar to other systems

OneEHS

OneSAP

One.PI

7 Empowering Business in Real Time.

JUSTIFICATION

• Needed to install PI at several locations• Existing PI sites requesting improvements, eg.

interfaces, point count, PI-Batch• Costs determined EA was good value• Enterprise Agreement signed late 2007

Managed PI (mPI)

Enterprise Project

Management (EPM)

Center of Excellence

(COE)

8 Empowering Business in Real Time.

EA SERVICES - EPM

• Focal point for all communications• Manages the rollout of new PI installs and

upgrades• Assigns the right resources for our needs• Quarterly meetings to review successes and plan

for future• Supports training - Training vouchers, User

Conference vouchers, OSIsoft vCampus subscriptions (trade-in), webinars

• Architecture assistance • Extranet

9 Empowering Business in Real Time.

EA SERVICES – INSTALLATION SUMMARY

• 16 PI servers upgraded• 8 PI servers new• 7 PI servers upgrade remaining• 2 PI servers new remaining• 20 Remote installs/upgrades• 1 HA PI server install• 54 interface computers to date (mPI)• 175 interface instances to date (mPI)• Old interfaces not monitored (NT, UNIX, etc.)• Performance Tuning• Initial roll-out slow until remote access

established

10 Empowering Business in Real Time.

EA SERVICES - mPI

• Network Operations Center (NOC)• Monitor and alert• Low memory alerts• Unresponsive interfaces• I/O Timeouts (device unavailable?)• 24x7 support• Provide NOC with instructions on priority levels,

contacts, escalation• Version inconsistencies

11 Empowering Business in Real Time.

EA SERVICES - CoE

• Access to the CoE for strategic and tactical advice

• Total CoE Requests: 57– 44 closed– 13 open

12 Empowering Business in Real Time.

EA SERVICES – CoE Sample Efforts

Title ServiceVRP Planning & Workshop Value Realization

Provide Enterprise Roadmap Enterprise Roadmap3rd Party Historian Support and Conversion Architecture

HA and Fault Tolerant options ArchitecturePI High Availability Architecture Architecture

Splitting/Moving/Merging PI Systems ArchitectureACE Use Cases, Education, Architecture & HW Requirements Evangelism Support

EA value (for internal "sell") Evangelism SupportEnergy Management Case Studies Evangelism Support

OSI Product Functionality and Education Evangelism SupportPI Utilization/User Adoption Evangelism Support

Real Time Asset Performance Management Evangelism SupportDeltaV Connectivity & Batch Integration General Systems Support

Global PI Client Install Scripts General Systems SupportNotifications General Systems Support

PI Data Sharing with other systems General Systems SupportPI-OPC Interface Options General Systems Support

Standard Batch Reporting System General Systems SupportWindows Accounts with Trusts General Systems Support

13 Empowering Business in Real Time.

EA SERVICES - CoE

• Value Realization Plan (VRP)• Site-specific and global initiatives• Develop a roadmap

• Weekly update calls

14 Empowering Business in Real Time.

FUTURE

• Survey sites about PI use• Design an internal ‘sales brochure’• Implement HA and redundant interfaces• Automatic PI software updates• Advanced Computing Engine (ACE)• Asset based database• RtWebParts to provide standardized view for top

level data• Implement global VRP initiatives• PI System Reports• General Support/Best Practices

15 Empowering Business in Real Time.

CONTACT INFORMATION

Nancy.Whitlock@Celanese.com

Thank youThank you

 777 Davis St., Suite 250 San Leandro, CA 94577