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Transcript of Emerson Project · PDF fileSalt Lake City San Francisco Tampa Tulsa Wichita Dhahran Jedda...
Global project execution processes
Global engineering standards
Global project organization
Global engineering backbone
Emerson Project Excellence: Built on four main pillars
Larger, complex & multifaceted
– More severe consequences for
failure
Schedules are getting shorter
Production stops limited or non-
existent
New processes and technology
Many players involved
– Owners
– EPCs
– Suppliers
Capital Projects Challenges
Technical
Project Execution
Operations
Commercial
Contractor
Capital Projects Opportunities
Choose technologies and select strategic partners early
Select world-class team members to implement the latest project delivery methodologies
Future-proof your plant by design
Implement Smart Operations
Plan for comprehensive process automation and asset lifecycle support
Global project execution and expertise applied locally.
Presenter : Mats Nilsson
Sales Director PSG NEE.
Emerson Project Excellence: Globally Capable and Consistent Organization
Standard best practices – processes and tools, deployed to a trained and capable workforce.
High productivity – global execution capability facilitates project schedule reduction
Reduced risk – use of field-proven standards and tools reduces need for project-specific development while maintaining high quality level
Increased workforce flexibility – trained global resources allows for faster response to project demands
Global project execution processes
Global engineering standards
Global project organization
Global engineering backbone
Emerson Project Excellence: Built on four main pillars
Emerson’s Project Management processes bring all of our project related business processes together into a single, lean, easy to use process that adds value to our clients.
The purpose is to bring all our processes, initiatives and tools together, to drive the standardization of all processes and tools in the project lifecycle and identify and deploy best practices within a common structure.
Objective
Project Management Office A global projects organization
Core processes
Project Management
Project Procurement
DeltaV
Engineering
DeltaV SIS
Engineering
Syncade
Engineering
Project Proposals
SIS Processes
IEC 61511 Certified
PMO Work Processes: Global execution methods
PMO Safety and Automation Processes Pre-FEED
FEED
Execute
Operate
Standard PMO Process
Each major step has
– Detailed steps
– Well-defined deliverables
– Templates and Tools
Assures consistency and quality
Clarity – Project Management EDMS – Document Management
Sirius – Project Engineering PMMT – Materials Management
Global Project Tools: Consistent execution with minimized risk
Global project execution processes
Global engineering standards
Global project organization
Global engineering backbone
Emerson Project Excellence: Built on four main pillars
PCSD
High Granularity
(Small)
DeltaV
Function
Blocks
Module (Function)
(Large)
PCSD Modules
(e.g., Control Modules,
Equipment Modules)
R201
Application
(e.g., Fermentor,
Boiler, Column)
Low Granularity
Standard Application Building Methodology: Consistent, high quality around the globe
PCSD = PMO Configuration Standard for DeltaV
– the global solution
– for better project delivery
– by experienced DeltaV engineers
Design objectives are more fully achieved within given schedule and cost constraints:
– Better Project Performance
• higher quality
• less risk
• less cost
• faster
– Post Project
• easier commissioning
• more maintainable
• Emerson supported
PCSD Scope / Quality
Engineering Standards Library: Configuration based on the “best of the best”
Global project execution processes
Global engineering standards
Global project organization
Global engineering backbone
Emerson Project Excellence: Built on four main pillars
North America Albany Atlanta Beaumont Boston Charlotte Chicago Cincinnati Cleveland Denver Detroit Houston LaHabra Indianapolis Kansas City Los Angeles Louisville Marshalltown Memphis Minneapolis New Orleans New York Philadelphia Pittsburgh Richmond St. Louis Salt Lake City San Francisco Tampa Tulsa Wichita
Dhahran Jedda
Austin
Sao Paulo
Buenos Aires
Haan Leicester
Lyon
Mexico City
Santiago
Mumbai
Johannesburg
Madrid
Singapore
Melbourne
Bangkok
Vienna
Seoul
Moscow
Copenhagen
Karlstad Rijswijk
Jakarta
Kuala Lumpur
San Juan
Bogota
Manila
Shanghai
Taipei
Milano
Brussels
Kiev
Dubai
Lagos
Cairo
Tehran
Kuwait City
Tokyo
Auckland Caracas
Calgary Cambridge Edmonton London Montreal Regina Toronto Vancouver Winnipeg
South America
Africa
Asia
Middle East
Europe
Cork
Budapest
Istanbul
Baar
Doha
San Jose
Pune
Emerson Project Excellence: Major Project Execution and Support Locations
Porsgrunn
Copenhagen
Emerson Project Excellence: North Sea Project and Support Locations
Karlstad
Porsgrunn
Stavanger
Rijswijk
Leicester
Aberdeen
Global Engineering Centers
North &
Latin America
Costa Rica
Asia Pacific
Manila, Philippines
Russia & Eastern Europe
Chelyabinsk, Russia
Global Engineering
Pune, India
Europe & MEA
Cluj, Romania
European Engineering Center – Cluj, Romania
European engineering hub
Over 250 systems engineers
Resources dedicated to specific offices and general resource pool
3 currently dedicated to North East Europe
Global Engineering Centers
Completed 15+ years of successful operations
Handled over several thousand major projects
– Oil & Gas, Fine and Bulk Chemical, Batch Pharma, Petrochemical/Refining, Power, Pulp & Paper
– Migration Engineering Center
– New software product testing
– Center of excellence for PCSD
More than 1500 engineers
Global Engineering Centers : Core competences DeltaV Engineering
– Continious, Batch, Displays, Database, Hardware
– FEED, FDS/DDS, Implementation, Internal test, FAT
Safety Instrumented System (DeltaVSIS, HIMA)
Migration – Legacy System (Provox, RS3, Fix32)
Transition – Competitors systems (Siemens, Bailey, Honeywell, Foxboro, Invensys, Yokogawa, Hartmann & Braun)
Syncade Development and Engineering
Electrical & Instrumentation Engineering
Commissioning/Start-up Support
Large & International Project
Project Planning, Resource Management
Project Administration & Procurement
Supports PMO organization
Development of Standards & Tools
Global project execution processes
Global engineering standards
Global project organization
Global engineering backbone
Emerson Project Excellence: Built on four main pillars
InLead
EngineerSystem
EngineerOutBCEC PM BCEC LE BCEC SE
Project
Technical
Specifications
Develop Wiring Diagram
CompleteIO Assignments
Reviewed
HW
Drawings
Develop layout drawings using
Templates
Released
IO database
level
Buy Out
data
BOM
Sales file
Hardware Engineering
Review UpdatedHDS
Verify UpdatedHDS
Detail Design Template for each
Cabinet type
Check Cabinet Template
Review Cabinet Template
Check Updated HDS
Approved Templates2
5
1
2, 3: (G)(H)(L)(M)
1: (A)(G)(H)(E)(L)(M)
Preliminary
HDS
3
4: (G)(H)(L)(M)
5: (G)(H)(L)(M)
Verify Cabinet Template
Develop Power Distribution
Diagram
Compile and Check hardware drawings
Review hardware drawings
Verify hardware drawings 4
Controller and IO layout
drawing
Power Distribution
Diagram
Cabinet and IO Wiring Diagram
IO and Marshalling Database
22 -22-
• Common Processes
– supported by
• Common Infrastructure – WAN connected DeltaV
– Voice
– Video
– Data
• Lean & Best Cost
– common process and tools
– better communication
– reduced travel and expenses
– more work transferred to best cost
• Agile & Responsive – demand leveling / resource sharing
– extended day / compacted schedules
Operations
IT ETS
Remote Virtual Office Collaborative Engineering
RVO2 Architecture
Project system virtualized in server farms during development and test
Local development &
testing, e.g. Copenhagen,
Leicester, etc.
Cabinet
construction, i.e.
Cluj
External testing, e.g.
customer, skid
suppliers, etc.
Working Together…
History has shown that we can have:
30% Automation Project
Savings by Reducing…
Thank you for attending! Enjoy the rest of the conference.
Our global customer
knowledge sharing
event and technology
exhibition.
300+ papers and work
shops.