Emerging and Innovative Approaches in Photovoltaics 2014 Report by Yole Developpement

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© 2014 Emerging and innovative approaches in photovoltaics It’s time to reinforce and reshape the R&D efforts to speed- up the PV business 75 cours Emile Zola, 69100 Lyon-Villeurbanne, France Tel: +33 472 83 01 80 - Fax: +33 472 83 01 83 Web: http://www.yole.fr Heliatek Ascent Solar Oxford Photovoltaics Schmalz Titan Aerospace Soitec REC

description

Emerging and Innovative Approaches in Photovoltaics It’s time to reinforce and reshape R&D efforts to speed-up the PV business NOW IS THE TIME FOR INNOVATION! 2012 - 2013 was a tough time for most PV manufacturers, as they faced difficulties due to strongly decreasing market prices resulting from an overcrowded market and high total manufacturing overcapacities. During this period the industry was focused on securing short-term sales, and there was little investment in new equipment and R&D activities. But now the PV market is showing signs of renewed optimism. Investors are renewing their interest in PV start-up companies developing emerging PV technologies and applications. Equipment makers are finding new opportunities in equipment sales, either to increase production capacity in existing facilities or to build new ones. Big players, especially in China, are increasing their acquisition activities in order to secure a competitive advantage. All of these developments open new opportunities for R&D funding, and the possibility to transfer R&D achievements into an industrial environment. At the same time, the increased performance and decreasing cost of PV components and systems will allow for new applications and wider use of PV technology for electricity generation. PHOTOVOLTAICS: WHERE ARE THE OPPORTUNITIES FOR INNOVATION? Although photovoltaics (PV) has reached a relatively high level of technological maturity, with many PV products commercially available today, strong efforts are underway to develop new solar cell technologies, to improve the performance of existing ones and to develop new applications for solar cells. In this report, the PV industry’s main technology and market trends are presented, and the suitability of different PV technologies (crystalline silicon, CIGS, organic PV, etc.) for various applications is analyzed - with a focus on existing potential for further innovations. For most conventional applications, where PV serves solely to generate electricity, it’s difficult to compete with continuously improving crystalline silicon technology, which dominates the PV market (>85% market share). Therefore, most developers of alternative PV technologies are focused on other PV functionalities (flexibility, color, low-light performance, indoor light performance, etc.) and on alternative application segments. Moreover, tandem and multijunction hybrid approaches, such as a multijunction solar cell, are also being studied. The large number of process steps in PV product manufacturing provides great potential for innovative solutions: by avoiding, replacing, improving or adding process steps and materials used, a combination of many “small” improvements can lead to better performance and lower manufacturing costs. More information on that report at http://www.i-micronews.com/reports/Emerging-Innovative-Approaches-Photovoltaics/5/441/

Transcript of Emerging and Innovative Approaches in Photovoltaics 2014 Report by Yole Developpement

Page 1: Emerging and Innovative Approaches in Photovoltaics 2014 Report by Yole Developpement

© 2014

Emerging and innovative approaches in photovoltaics

It’s time to reinforce and reshape the R&D efforts to speed-up the PV business

75 cours Emile Zola, 69100 Lyon-Villeurbanne, FranceTel: +33 472 83 01 80 - Fax: +33 472 83 01 83

Web: http://www.yole.fr

Heliatek Ascent SolarOxford Photovoltaics Schmalz Titan AerospaceSoitecREC

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Scope of the report

• The number of the technology and business approaches on all levels of the PVvalue chain is extremely large.

• The present report focuses on the wafer, cell and module parts of the PVtechnologies.

• Nevertheless, the reflection about PV technology and market trends is basedon a global technology and applications development, thus including also:

– The whole PV system costs ($/Wp, $/kWh…)

– Requirements on different PV applications

– Competing PV and non-PV approaches providing similar value proposition as agiven PV technology/product.

• This enables a very objective analysis of the applicative potential for a giventechnology approach and to understand the pros&cons of various innovativeapproaches in their global context.

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Objectives of the report

• To provide an overview of the main PV technologies and PV applications.

• To identify and analyze customers’ criteria of choice for a specific PV product.

• To provide an exhaustive overview of current technology trends in the PVdevelopment.

• To identify where are the opportunities for innovation and their key factorsfor success.

• To clarify how to match the technology pull with the expectations of end users.

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Who can be interested in purchasing this report?

• Investors willing to get a rapid and synthetic overview of main drivers and barriers fordifferent PV technology approaches in order to better understand the current and futurevalue of the companies – potential investment targets.

• Large companies planning investment or having invested in solar R&D or start-upcompanies. The PV market has significantly evolved in the last years and learning about thedriving forces for those changes and most common origins of business failures will helpthem to adapt their technology and business development strategies.

• R&D laboratories which have to react on continuously evolving industrial environment andaccordingly adapt their R&D strategy plans.

• R&D labs and industrial players looking for the right start-up companies to partner with.

• Start-up companies – to understand better the PV industrial environment and to identifythe potential competitors and partners as well as the alternative issues for thecommercialization of their technologies.

• Companies willing to find new business opportunities by diversifying their applicationportfolio into or outside of PV market.

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PV = a big opportunity for innovations

Large volume market. Growing trends.

• A large variety of PV applications• 35+ GWp annual market in 2013. A strong growth is expected for 2014. New

manufacturing facilities are planned and under construction. • 130+ GWp cumulative market • PV market features a continuous growth since the last 30 years.

Sustainable market

• Growing electricity needs• Numerous inherent advantages of PV compared to other electricity sources

Large potential for improvement

• Relatively high costs and low PV conversion efficiency• Large variety of different technologies and applications• Complex manufacturing process based on many steps• Intermittent electricity generation

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Although photovoltaics is sometimes considered as a mature technology, it still has large potential for further improvement - on cost, performance and functionality levels.

Is PV a mature technology?

PV as a non-mature technology

• Large variety of PV technologies in production and under development

• Novel approaches may lead to significantly higher efficiency compared to existing products

• Still large potential for cost decrease

• Continuous efficiency increase and cost decrease observed

• Upstream of PV manufacturing still to be largely improved

PV as a mature technology

• Strong technology consolidation observed during the last 2 years

• Crystalline silicon dominates the market covering >85% of demand on PV modules

• PV has been successfully used in many applications

• PV is being accepted as a renewable source with a strong potential for electricity generation in the future

• High-end product efficiency in production close to record-lab cell efficiencies

• High reliability (proven namely by satellite and remote applications) and lifetime over 25 years reached for most products

• R&D trends: Upstream (wafer/cell/module) Downstream (system, O&M…)

Still a lot of place for innovation!

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• The need for a real “Application pull” has been often neglected in the PV technologies development.

• Yole identified 10 main origins of unsuccessful business related to technologies / products (other than manufacturing costs, available manufacturing capacities, geopolitical reasons, etc.):

1. Considering PV as a local business

2. Overestimation of customers’ demand for some markets / technologies

3. Neglecting the customer’s perception of value proposition for a given technology/product

4. xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx

5. xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx

6. Neglecting the effect of a “moving target”

7. xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx

8. xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx

9. Innovation non-compatible with the whole production process up to the final product

10. Overestimation/underestimation of the influence of environmental aspects on the business development & product sales

Important remark: An innovation ‘’failure’’ is always related to a given time. The regulation, customer needs, technologies available, and other technology and market factors may evolve in time and make successful the

innovation which ‘’failed’’ in the past.

A potential for high performance, low manufacturing costs or novel product functionalities is often hard to be transferred into a reality.

The 10 most common origins of innovation failures – Overview

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• Main R&D topics

– Fluid dynamics

– Safety improvement

• Alternative application

– Microelectronic industry (in the case of electronic grade polysilicon quality)

Description: Instead of using seed rods (most commonly used Siemens process) for polysilicon production, FBR uses seed granules of purified silicon. xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx

Polysilicon produced by Fluidized Bed Reactor (FBR) process

Overview

Strengths• Continuous process• Lower polysilicon costs thanks to

lower energy consumption• xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx• Cost reduction of ingot production

(better crucible filling and shorter process time, xxxxxxxxxxxxxxxxx)

Weaknesses• xxxxxxxxxxxxxxxxxxxxxxxxxxx• Safety issues (risk of explosion)• Difficult scaling of process due to

change of fluid dynamics with reactor size

Opportunities• xxxxxxxxxxxxxxxxxxxxxxxxxxxxx• Approaches to reduce polysilicon-

ingot processing costs are intensively researched

Threats• Continuously improving Siemens

process

Development stage in 2014 R&D Prototyping PV module prototyping Production

Expected start of industrial production < 5 years 5-10 years >10 years

c-Si, c-SiTF a-Si CIGS CdTe OPV DSSC III-V Other

FBR process and resulting granular polysilicon mixed

with chunks made by Siemens-process

RE

C S

ilico

n A

SA

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Silicon heterojunction technologySupply Chain

c-Si, c-SiTF a-Si CIGS, CZTS CdTe OPV DSSC III-V Other

• Japanese Panasonic is the leader in silicon heterojunction technology. Xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx

Other

Module

Cell

Wafer/Substrate

Material

Equipment

R&D lab Start-up Large industrial company

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Flexible PVSupply Chain

Other

Module

Cell

Wafer/Substrate

Equipment

Material

R&D lab Start-up Large industrial company /

governmental agency

• Despite low demand on flexible PV products, many players are somehow involved in flexible PV business. There are two reasons for this:1. Many players consider PV as additional business opportunity: organic material suppliers, roll-to-roll equipment makers, printing

equipment makers, suppliers of flexible substrates (metal/ultra-thin glass/plastic), suppliers of encapsulation and barrier materials2. Large variety of PV technologies (a-Si, CIGS, OPV, DSSC…) and technology approaches (MOCVD, sputtering, printing…) enabling the

realization of flexible cells ( and many start-up companies developing flexible PV approaches.

c-Si, c-SiTF a-Si CIGS CdTe OPV DSSC III-V Other

XPast

players

No

commercially

available

product

XX X

X X

Nexcis

X

X

X

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Ultra-thin silicon wafersWhy an alternative to standard wire sawing is researched

c-Si, c-SiTF a-Si CIGS CdTe OPV DSSC III-V Other

• Typical sizes: 156 mm x 156 mm (6’’) and 125 mm x 125 mm (5’’) ; Typical thickness range: 160 µm – 220 µm

• Today, the industrial manufacturing of crystalline silicon solar cells is based exclusively on wafers produced by sawing from the single crystal ingots or multicrystalline bricks. Solar wafers used at the beginning of the PV mass production had the thickness of about 300 µm. The typical solar waferthickness is currently 160-220µm.

• Silicon wafer represents a large part of total PV module cost and is responsible for a large amount of electricity consumed and CO2 produced. The wafer costs is related to:

– Material costs: purified silicon (polysilicon)

– Processing costs: ingot growth & sawing process

– Material losses during the sawing: kerf losses

Ingot Growth Cut Bricks Grind and Polish Bricks Sawing

Feedstock

(polysilicon)

Ingot Wafer Solar cell PV module

Pre-cleaning/ Singulation / Cleaning

Crystalline silicon Photovoltaic value chain and process flow for manufacturing of standard silicon solar wafers

PV system

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Semitransparent PV modulesThree different approaches to get a semitransparent PV module

Dilemma: High light absorption (and thus higher PV efficiency) vs. high transparency

Currently, there are three approaches to realize the semitransparent PV modules:

• The semitransparency is usually obtained by an increased spacing between the cells (crystalline silicon PV) or by partially removed material in the active area (in the case of thin film modules). Therefore such “modified” PV module have lower efficiency compared to conventional (opaque) modules.

• The PV products based on “naturally” transparent PV technologies (Organic solar cells, DSSC cells, very thin amorphous silicon layer…) feature low efficiency and in most cases also very short life time.

Three different approaches to realize semi-transparent PV modulesYole Développement

c-Si c-Si CIGSAmorphous Si

Removed material in the (opaque) cell

active area

Increased spacing between opaque cells Partially transparent cell

Organic PV

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Manufacturing costs, Efficiency & Lifetime: All three key criteria must necessarily approach the “green zone”

How to get novel solar cell approaches into industrial production

High

Low

Low

Low

High

High

EfficiencyCosts

Lifetime / reliability

For some rare niche

applications, a

proposition value

associated with other

parameters (aesthetics,

light weight…) can be

also considered.

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According to Yole analysis, the innovations which lead to the improvement of existing PV technologies have the largest potential for a successful industrialization.

Different approaches to decrease improve the existing PV technologies by the changes within the manufacturing line.Yole Développement

Where is the place for innovations?2. Improvement of an existing PV technology

2. Improvement of an existing PV technology

Process step 1

Existing manufacturing line

Process step 2 Process step 3 Process step 4

Replaced equipment

Added equipment

Equipment upgrade

Improved

incoming material

(wafer)

Improved materials or processes

Input

material

Final

product

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As it is very difficult to develop a new technology having advantage of either lower production costs or higher efficiency, most players focus on the development of

technologies with novel features, such as color, transparency, mechanical flexibility, etc.

Where is the place for innovations?1c) New PV technology with novel features

1. New PV technology

Low cost

High efficiency

Color

Flexibility

Transparency

High performance at low-light conditions

High performance in hot climate

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Large companies

Start-up

R&D

To be accepted by the industrial environment, the value proposition of a novel PV technology approach has to match the market requirements and conditions and a novel PV application has to

match the existing PV technologies.

The understanding of how to match the Technology PUSH and Market PULL is crucial to success in PV innovationYole Développement

How to succeed with PV innovationTechnology PUSH vs. Market PULL

Users

O&M

Installation

Project Developme

nt

Funding

Mat

eri

al s

up

plie

rs &

Eq

uip

me

nt

mak

ers

Exte

rnal

co

nd

itio

ns

(le

gisl

atio

n, m

arke

t co

nd

itio

ns…

)

Technology PUSH Market PULL

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• BAPV - Building-Applied Photovoltaics - are applied on the roof of the building on top of the

existing roofing elements and have no additional functionality apart from electricity production.

• BIPV - Building-Integrated Photovoltaics: photovoltaic materials that are used to replace

conventional building materials in parts of the building envelope such as the roof, skylights, or

facades.

Focus on BIPVBIPV & BAPV

The main objective of BIPV is to reduce the total installed costs!

BIPV costs PV costs +< Building elements costs

Cost of BIPV modules is crucial!

• BIPV solution must provide a clear added value (over the whole period of the BIPV project,

typically >20 years):– Installation costs and complexity

– Preventive and reparative maintenance costs and complexity

– System performance, reliability and life time

– Safety

– Aesthetics, etc.

<

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Compared to a “PV source”, a higher price can be acceptable for a “PV solution”.

Therefore, the developers of new PV technologies often focus on applications of those technologies in PV solutions.

PV Source vs. PV Solution

PV Source

The electricity produced by a PV system is here typically supplied to the grid and used to supply

divers electrical appliances.

Key Features• PV system size not correlated to electricity needs

• PV system aesthetics not very important

• PV is only as one of the divers electricity sources (gas turbine, wind generator…) and the price of electricity generated by PV has to compete with the prices of electricity from other sources.

• Standard products used

• Mainly large-size systems

• Huge market potential

PV Solution

The PV system is designed to power a specific appliance and is often an integrated part of it.

Key Features• PV system size and properties adapted to a given

application

• Often based on custom-made PV products

• Mainly small-size systems

• Aesthetic look often desired by customers

• Higher system price can be acceptable

• Mainly niche markets

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PV in Automotive IndustryPV Systems as part of vehicle

PV-powered Low-Speed Vehicles (LSV)

PV vehicle value propositionAscent Solar

PV car roof to supply the power to pre-ventilation system

Fisker Karma

PV roof as an additional electricity source for HEV/EV vehicles

Customized Toyota Prius

Cruise Car, Inc.

Key market drivers:

• Strengthening CO2 - emission regulation

• Growing electricity demand for ancillaries in cars

• “Green image”…

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The investment in technology approaches applicable also in other PV or non-PV products helps to some extent to lower the investment risk.

How to reduce the risk related to investment into PV technology approaches? (1/3)

Ultra-thin wafers mfg. techniques

Crystalline silicon solar cells

• Sapphire thin wafers for LED

• III-V wafers for very high-efficiency solar cells

• Silicon wafers for power electronics

• Implantation tools for semiconductor processing

• Temporary/permanent bonding (LED, PV, electronics…)

• …

Printing equipment & techniques

Selective emitters for c-Si

• OLEDs

• Printing electronics

CIGS Organic PV DSSCCZTS

Organic material & deposition equipment

(ink-jet, slot-die…)

Organic PV

• OLEDs

• Organic electronics

• Organic CMOS

Page 21: Emerging and Innovative Approaches in Photovoltaics 2014 Report by Yole Developpement

2012 - 2013 was a tough time for most PV manufacturers, as they faced difficulties due to strongly decreasing market prices resulting from an overcrowded market and high total manufacturing overcapacities. During this period the industry was focused on securing short-term sales, and there was little investment in new equipment and R&D activities.

But now the PV market is showing signs of renewed optimism. Investors are renewing their interest in PV start-up companies developing emerging PV technologies and applications. Equipment makers are finding new opportunities

in equipment sales, either to increase production

capacity in existing facilities or to build new ones.

Big players, especially in China, are increasing

their acquisition activities in order to secure a

competitive advantage.

All of these developments open new opportunities

for R&D funding, and the possibility to transfer

R&D achievements into an industrial environment.

At the same time, the increased performance and

decreasing cost of PV components and systems

will allow for new applications and wider use of PV

technology for electricity generation.

Although photovoltaics (PV) has reached a relatively high level of technological maturity, with many PV products commercially available today, strong efforts are underway to develop new solar

cell technologies, to improve the performance of existing ones and to develop new applications for solar cells.

In this report, the PV industry’s main technology

PV Innovations Emerging and Innovative Approaches in Photovoltaics

NOW IS THE TIME FOR INNOVATION!

PHOTOVOLTAICS: WHERE ARE THE OPPORTUNITIES FOR INNOVATION?

Market & Technology Report

REPORT OUTLINE• Title: Emerging and Innovative Approaches in Photovoltaics• June 2014• Market & Technology Report• PDF & Excel file• €5,990 - Multi user license (225+ slides)• €3,990 - One user license (225+ slides)

KEY FEATURES OF THE REPORT• Overview and segmentation of PV technologies and PV applications• Analysis of the customers’ key criteria for photovoltaic products • Analysis of the main origins of innovation failures• Identification of opportunities for innovations in the PV industry• Innovation profiles: insight into some innovative PV approaches

RELATED REPORTS • Thin Film Photovoltaics: CIS/ CIGS Technology & Market• Thin Wafers & Temporary Bonding Equipment & Materials Market• Flexible Applications Based on Printed Electronics Technologies• OLED for Lighting

Find all our reports on www.i-micronews.com

It’s time to reinforce and reshape R&D efforts to speed-up the PV business

PV market technology choice: past vision and today’s reality

(Yole Développement, June 2014)

(Yole Développement, June 2014)

A large number of process steps in PV product manufacturing provide considerable potential for innovative solutions by avoiding, replacing, improving or adding process

steps and materials

Simulation / Experiments

Handling

MaterialsEquipment

Process

MaterialsEquipment

Process

Handling Handling Handling

MaterialsEquipment

Process

MaterialsEquipment

Process

Inputmaterial

Processstep 1

Processstep 2

Processstep N

Final PVdevice

Final system /application

Mod

ule

Eff

icie

ncy

Low Medium HighManufacturing cost

30%

20%

16%

12%

Increasingefficiency

Decreasingprice

All applicationareas

PV mainstream

crystalline silicon

Thin filmsCIGS, CdTe, amorphous

silicon...OPV,DSSCOPV,VVDSSC

PV mainstream

crystalline silicon

(historical technology)

OPV, DSSC...

The development of anyalternative or emerging technology

faces strong competition fromwell-established,

rapidly-improving c-Si

Visionfrom the

past

Today’sreality

ConcentrationPV (III-V)

High-ConcentrationPV (III-V)

Page 22: Emerging and Innovative Approaches in Photovoltaics 2014 Report by Yole Developpement

Emerging and Innovative Approaches in Photovoltaics

To succeed at PV innovation, many criteria must be fulfilled and critical mistakes must be avoided. Based on an analysis of technology push and end-users’ needs, the main approaches to successful photovoltaics innovation are identified in this report. Also, the 10 main causes of innovation failure are presented. Although many technology developers focus on novel PV functionalities, PV module technology maturity, efficiency and system costs are still the most common criteria of choice for PV products.

As detailed in this report, the criteria of choice - such as flexibility, transparency, color aspects and low-light performance - do not currently provide a

proposition value high enough to develop a significant PV market.

Numerous R&D and industrial minds (and even dreamers too) have, throughout the decades of PV development, considered virtually all possible PV applications. As such, it’s very difficult to invent a completely new PV application. Therefore, new PV applications will most likely be based on old ideas and concepts made possible because of innovative technology approaches or new PV technologies.

Innovation success depends on many technology and market-related factors. An understanding of market pull is thus extremely important. PV has reached a relatively high level of technological maturity and is now application-driven. It is the customer, not the technology developer, who decides the necessary product specifications and the best technological approach to reach the target.

An accurate estimation of total accessible market, the identification of the customer’s needs, and potential applications for a given technology approach are crucial to finding the right partners, investors and customers.

With plenty of existing technologies and products, some innovations encounter difficulties in becoming cost-competitive within the PV market. However, these innovations can sometimes be successfully applied in other (non-PV) applications, such as LED, OLED, compound semiconductors, printed electronics, flexible electronics and CMOS sensors. Therefore, a global understanding of technology-application relationships and market trends is very helpful for PV innovators and investors.

• To provide an overview of the main PV technologies and PV applications.• To identify and analyze customers’ key criteria for a specific PV product.• To provide an exhaustive overview of current technology trends in PV development.• To identify innovation opportunities and the key factors for success. • To clarify how to best match technology pull with end users’ expectations.

COMPANIES CITED IN THE REPORT (non-exhaustive list)3M, Airbus, AIST, Aixtron, Amtech, Ascent Solar, Alta Devices, Applied Materials, Astronergy, Astrowatt, Bandgap Engineering, Beneq, BerkenEnergy, Bloo Solar, Canadian Solar, CEA, Choshu Industry, CrayoNano, crystalsol, CSEM, DRAPER Laboratory, ECN, Ecole Polytechnique, EMPA, Encapsulix, EPFL, First Solar, Flisom, Fraunhofer ISE, Fraunhofer CSP, GCL, Georgia Tech, Hanergy, Heliatek, Helmoltz Zentrum Berlin (HZB), ibs, imec, IMRE, INES, JAXA, Jusung, JX Crystals, Kaneka, Intevac, Lund University, MiaSolé, MBraun, Merck, Meyer Burger, MIT, NASA, NREL, NTNU, Oxford Photovoltaics, Panasonic, PG&E, RDECOM, REC Silicon, REC Solar, Samsung, Samsung Fine Chemicals, SERIS, SiGen, Sigma-Aldrich, Silevo, Singulus, SMP, Soitec, Solar Frontier, Solarforce, Solaren, Solarion, Solexel, SolVoltaics, SunEdison, SunFlake, Suniva, SunPartner Technologies, Sunpower Corporation, Terra-Barrier Films, Tethers Unlimited, Total, UCLA, Veeco.

HOW TO SUCCEED AT PV INNOVATION?

OBJECTIVES OF THE REPORT

Main approaches to PV innovation

(Yole Développement, June 2014)

and market trends are presented, and the suitability of different PV technologies (crystalline silicon, CIGS, organic PV, etc.) for various applications is analyzed - with a focus on existing potential for further innovations.

For most conventional applications, where PV serves solely to generate electricity, it’s difficult to compete with continuously improving crystalline silicon technology, which dominates the PV market (>85% market share). Therefore, most developers of alternative PV technologies are focused on

other PV functionalities (flexibility, color, low-light performance, indoor light performance, etc.) and on alternative application segments. Moreover, tandem and multijunction hybrid approaches, such as a multijunction solar cell, are also being studied.

The large number of process steps in PV product manufacturing provides great potential for innovative solutions: by avoiding, replacing, improving or adding process steps and materials used, a combination of many “small” improvements can lead to better performance and lower manufacturing costs.

Innovative approach

1. New PV technology

a) Lower costs b) Higher efficiency c) Novel features

2. Improvement of an existing PV technology

3. Innovative PV application

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Market & Technology Report

• Introduction 6

• Scope of the report 7

• Executive summary 11

• Key messages for a PV innovation developer 37

> Advantages and disadvantages of PV - overview & sources of business opportunities for innovations!> Variability of the electrical power supplied by a PV system> PV = a big opportunity for innovations> Overview of main PV technologies> Comparison of different PV technologies> Ideal PV technology/device> The crystalline silicon PV wins - PV market technology choice: past visions and today’s reality> Large variety of PV applications> PV Source vs. PV Solution> Examples of PV solutions> Is PV a mature technology?> PV = application-driven market> New manufacturing facilities = opportunity for transfer of innovations to the industry

• Insight into some innovative technology approaches 57

> Description of Yole’s innovation profile > List of innovation profiles> Yole’s positioning of the featured innovative approaches> Higher efficiency & lower manufacturing costs> Market traction & time-to-market> Polysilicon produced by the Fluidized Bed Reactor (FBR) process> Perovskite solar cells> ThermoPVs (TPV)> Nanowire-based solar cells> Flexible PV - Overview - Why go “flexible”? - How many flexible devices do we need? - Requirements - How to get flexible? - How to develop the flexible business? - Flexible PV cell & module developers and manufacturers - split by technology and deposition method - Flexible PV - supply chain> Encapsulation and barrier technology solutions for flexible PV> Silicon heterojunction technology> Ultra-thin silicon wafers> Ion-implanted-emitter c-Si solar cell> Invisible transparent PV> Space-Based Solar Power (SBSP)

• PV technology and market 109

> Extraordinary 2000-2013 PV market growth> Comparison of PV with nuclear power> Peak-power and yearly electricity production> Disadvantages of PVs> PV is a “surface-related” technology> “Business after business” opportunity

• Overview of PV technologies 121

> Solar electricity generation - three competing system technologies at a glance> PV system approaches - PV & CPV> PV technologies - overview of active materials used in solar cells> PV technologies - focus on different substrates> Main PV product categories - Rigid photovoltaics - Flexible cells & flexible modules> Industrial module efficiencies> Overview of PV technologies - potential for non-conventional applications > PV technologies - state-of-the-art> Development status for different PV technologies - rigid & flexible> PV technologies - comparison of flexible PV technologies – pros & cons> Semitransparent PV modules - three different approaches to creating a semitransparent PV module> Semitransparent PV modules - are OPV modules really transparent?

• Overview of PV applications 139

> Classification of PV applications - Ground-mounted PV plants - Horizontal roofs - Pitched roofs - Facades - Semitransparent roofs and facades - Applications in transport - Applications in urban systems - Consumer applications - Military applications - Special applications> Focus on BIPV - BIPV & BAPV - Why does BIPV remain a niche market?> Which technology for which application?

• Where is the potential for innovations? 155

- Criteria for a PV technology/device choice - Why is crystalline silicon PV so successful? - Where are the opportunities for alternatives to crystalline silicon PV? - Innovation vs. technology breakthrough - What are the necessary conditions for successful innovation?

- How to succeed with PV innovation - The key criteria for getting novel cell approaches into industrial production - How to get novel solar cell approaches into industrial production - The 10 most common origins of innovation failures – overview

1. Considering PV as a local business2. Overestimation of customer demand for

some markets/technologies3. Neglecting the customer’s perception of

value proposition for a given technology/product

4. Underestimating competing alternative (including non-PV) solutions

5. Large PV market potential is not equal to large PV market potential for a specific technology/product

6. Neglecting the “moving target” effect7. Dependence on “temporary opportunity

windows”8. Underestimation of technological complexity

for new PV approaches9. Innovation non-compatible with the whole

production process up to the final product Example of ultra-thin wafers

10. Underestimation/overestimation of environmental issues

- Concluding remarks> Diverse strategies to success> Trends towards higher PV conversion efficiency> Many process steps = many opportunities for innovation> Example of the crystalline silicon PV value- chain> Where is the place for innovations? - New PV technology

1. Available at lower manufacturing costs 2. With higher PV conversion efficiency 3. With novel features

- Improving an existing PV technology 1. Where is the potential for improvement? 2. Catching up the technology lead?

- Is there still a place for innovation in PV applications?> Examples of unusual PV applications > PV electricity production for clean mobility> PV in the automotive industry> More potential applications = lower R&D and business development risk> How to reduce the risk related to investment in PV technology approaches?

• PV R&D activities and main players 218

> What is the best time for innovation?> Do we need public funding for “mature” technologies?> Main PV R&D institutions> Large companies with strong PV R&D

• Conclusions 224

TABLE OF CONTENTS

AUTHOR

Dr. Milan Rosina is Technology and Market Analyst for photovoltaics, LEDs, compound semiconductors and nanotechnologies. Dr. Rosina received his Ph. D. in 2002 from the INPG in France. Before joining Yole Développement, he worked as a research scientist and a project manager in the fields of photovoltaics, microelectronics, LED and nanotechnology. He has more than 15 years of scientific and industrial experience with prominent research institutions and industrial companies, and his expertise includes new equipment and process development, technology due diligence, technology and market surveys and elaboration of technology roadmaps. He is also co-author of two issued patents in the field of solar cell processing.

Page 24: Emerging and Innovative Approaches in Photovoltaics 2014 Report by Yole Developpement

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