EMBA 5403 Costing Systems

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    Costing Systems

    EMBA 5403

    Fall 2010

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    Available costing systems

    Absorption costing

    Actual Costing

    Normal Costing

    Standard Costing

    Variable costing

    Actual Costing

    Normal Costing

    Standard Costing

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    Costing systems

    Costcomponent

    Actual Normal Standard

    material Actual Actual Standard

    labor cost Actual Actual Standard

    ManufacturingOverhead-

    Variable

    Actual Applied Standard

    ManufacturingOverhead-Fixed

    Actual Applied StandardApplied

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    Variance

    Differences between the costsaccording to the costing system usedand actual amounts

    Actual amounts are reflected in thefinancial statements

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    Product Costing Proceduresin Organizations

    ProcessCosting

    Job-orderCosting

    Distinct jobs or batches of units.Costs accumulated separately by job.

    Typical job order cost applications:Special-order printingBuilding construction

    Also used in service industryHospitals

    Law firms

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    Product Costing Proceduresin Organizations

    ProcessCosting

    Job-orderCosting

    Typical process cost applications:

    Petrochemical refinery

    Paint manufacturer

    Paper mill

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    Job-Order Costing

    The

    Job

    Directlabor

    Direct

    materials

    Manufacturing

    overhead (MOVH)

    Applied (added) to

    eachjob using a

    predeterminedrate

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    Job-Order Costing

    Part of thejob cost

    MaterialsRequisition and

    Time tickets

    Directmaterial

    sand

    labor

    Indirectmaterialsand labor

    ManufacturingOverheadControlAccount

    Raw materialscould be used asdirect or indirect

    product cost.

    An employeestime may be eitherdirect or indirect.

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    Job-Order Costing

    wages

    Job-OrderCost

    Sheets

    Materialusage

    OtherActual OHCharges

    Indirect

    Materials

    Indirect

    Labor

    Applied

    Overhead

    ManufacturingOverheadControl

    Account

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    Job-Order Cost Sheet

    XYZ Job-Order Cost Sheet

    Job Number A - 143 Date Initiated 17 September 2008

    Date Completed

    Department A4 Units Completed 2

    Item Steel water tank

    Direct Materials Direct Labor Manufacturing Overhead

    Req. No. Amount Ticket Hours Amount Hours Rate Amount

    MR 1041 TL 1200 20 8 TL 160 8 TL 6 TL 48

    Cost Summary Units Shipped

    Direct Materials TL 1200 Date Number Balance

    Direct Labor TL 160

    Manufacturing Overhead TL 48

    Total Cost 1408

    Unit Cost 704 11/17/08 1 1

    17-Nov-08

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    Job-Order System Cost Flows

    DirectLabor

    Mfg. Overhead

    Salaries andWages Payable

    Work-in-Process(Job Cost Sheet)

    DirectMaterials

    OverheadApplied to

    Work inProcess

    IndirectLabor

    DirectLabor

    OverheadApplied

    IndirectLabor

    IndirectMaterials

    Actual Appl ied If actual and appliedmanufacturing overheadare not equal, a year-endadjustment is required.

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    Job-Order System Cost Flows

    Cost of

    GoodsMfd.

    Finished Goods

    Cost ofGoods

    Sold

    Cost of

    GoodsMfd.

    Cost of Goods Sold

    Cost of

    GoodsSold

    Work-in-Process(Job Cost Sheet)

    DirectMaterials

    DirectLabor

    OverheadApplied

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    Allocation Process

    Define the cost objects.

    Accumulate indirect costs in cost pools.

    Choose an allocation base.Estimate an application rate.

    Allocate indirect costs based on use of

    the allocation base

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    Over- and UnderabsorbedOverhead

    Overabsorbed overhead

    Underabsorbed overhead

    Applied

    Overhead

    Costs

    Actual

    Overhead

    Costs

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    Over- and UnderabsorbedOverhead

    SOLUTIONApplied Overhead = POHR Actual Direct Labor Hours

    Applied Overhead = TL 6.00 per DLH 100,000 DLH = TL 600,000

    XYZsactualoverhead for the year was TL650,000and a total of 100,000 direct labor hours were

    worked.

    Using XYZs predetermined overhead rate ofTL 6.00 per direct labor hour, how much overhead

    was appliedto XYZs jobs during the year?

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    Accounting for Over- andUnderabsorbed Overhead

    Three basic approaches

    Prorate among work-in-process,finished goods, and cost of goods

    sold.

    Adjust cost of goods sold.

    Recalculate the application rate and

    apply to all the jobs during theperiod.

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    Accounting for Over- andUnderabsorbed Overhead

    Alternative 1 Alternative 2

    If Manufacturing Close to Cost

    Overhead is . . . of Goods Sold Allocation

    UNDERABSORBED INCREASE INCREASE

    Cost of Goods Sold Work-in-Process

    (Applied OH is less Finished Goods

    than actual OH) Cost of Goods Sold

    OVERABSORBED DECREASE DECREASE

    Cost of Goods Sold Work-in-Process

    (Applied OH is greater Finished Goods

    than actual OH) Cost of Goods Sold

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    Allocation Base

    Products

    ApplicationRate

    If overheadcosts are

    accumulated ina single costpool and

    allocated usinga single

    allocation base.

    Single OverheadCost Pool

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    Many companies use Activity Based Costing where multiple costpools and a different allocation base for each cost pool.

    Products

    Application

    Rate A

    OverheadCost Pool

    A

    OverheadCost Pool

    B

    OverheadCost Pool

    C

    Application

    Rate B

    Application

    Rate C

    Multiple Allocation Bases

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    Improves planning and control.

    Activity Based Costing (ABC)is onemethod of using multiple allocationbases.

    ABC and Multiple AllocationBases

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    Multistage Allocation Processes

    OverheadCost Pool 1

    OverheadCost Pool 2

    OverheadCost Pool 3

    OverheadCost Pool 4

    Separate

    Application Rates

    Department A Department CDepartment B

    Products

    Dept. ApplicationRates

    Dept. ApplicationRates

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    Process Costing

    Identical units of product areproduced

    in a continuous flow through a seriesof manufacturing steps orprocesses.

    Costs are assigned to completed units

    transferred out of the process and toincompleteunits remaining in the

    process.

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    Costs are accumulated for a period oftimefor products in work-in-process

    inventory.

    Equivalent unitsis a conceptexpressing these partially completed

    products as a smaller number of

    fully completed products.

    Process Costing

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    Two one-half completed products areequivalent to one completed product.

    + =

    So, 8,000 units 70 percent completeare equivalentto 5,600 complete units.

    Equivalent Units

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    For the current period, Ames started 15,000units and completed 10,000 units, leaving

    5,000 units in process 30 percent complete.How many equivalent units of production did

    Ames have for the period?

    a. 10,000

    b. 11,500

    c. 13,500

    d. 15,000

    Equivalent Units Question

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    For the current period, Ames started 15,000units and completed 10,000 units, leaving

    5,000 units in process 30 percent complete.How many equivalent units of production did

    Ames have for the period?

    a. 10,000

    b. 11,500

    c. 13,500

    d. 15,000

    10,000 units + (5,000 units .30)= 11,500 equivalent units

    Equivalent Units Question

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    Calculating and UsingEquivalent Units of Production

    To calculate the cost perequivalent unit for the period:

    Cost perequivalent

    unit

    =Costs for the period

    Equivalent units for the period

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    Now assume that Ames incurred $27,600 inproduction costs for the 11,500 equivalent

    units. What was Ames average cost perequivalent unit for the period?

    a. $1.84

    b. $2.40c. $2.76

    d. $2.90

    Equivalent Units Question

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    Now assume that Ames incurred $27,600 inproduction costs for the 11,500 equivalent

    units. What was Ames average cost perequivalent unit for the period?

    a. $1.84

    b. $2.40c. $2.76

    d. $2.90

    $27,600 11,500 equivalent units

    = $2.40 per equivalent unit

    Equivalent Units Question

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    What portion of the $27,600 in productioncosts was assigned to work-in-process

    inventory and what amount was assignedto completed units for the period?

    a. $0 and $27,600

    b. $7,600 and $20,000c. $3,600 and $24,000

    d. $12,000 and $15,600

    Equivalent Units Question

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    What portion of the $27,600 in productioncosts was assigned to work-in-process

    inventory and what amount was assignedto completed units for the period?

    a. $0 and $27,600

    b. $7,600 and $20,000c. $3,600 and $24,000

    d. $12,000 and $15,600

    Work-in-process:

    1,500 equivalent units @ $2.40 = $3,600

    Completed units:10,000 equivalent units @ $2.40 = $24,000

    Equivalent Units Question

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    Equivalent Units

    When there are partially completed unitsin beginning inventory, work efforts

    during the period can be categorized asfollows:

    Work to complete beginning work-in-process

    Work on units started and completed duringthe period

    Work on units in ending work-in-process

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    Equivalent Units - Example

    ACE started June with 250 partially completedunits in work-in-process (30% complete).

    During June, ACE completed the units in work-

    in-process and started an additional 1,200units.

    There were 300 units in ending work-in-processon June 30. They were 40% complete.

    How many total equivalent unitsdid ACE produce during June?

    Continue

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    units

    % of work

    done this

    period

    Equivalent

    units

    Work to complete

    beginning work-in-process250 70% 175

    Equivalent Units - Example

    Since 30% of the work was done onthese units in May, the remaining 70% of

    the work is done in June.

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    units

    % of work

    done this

    period

    Equivalent

    units

    Work to complete

    beginning work-in-process250 70% 175

    Work on units started and

    completed900 100% 900

    Equivalent Units - Example

    Since 1,200 units were started during June, and 300 ofthose units are still in work-in-process on June 30,900 units were started and completed during June.

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    Equivalent Units - Example

    units

    % of work

    done this

    period

    Equivalent

    units

    Work to complete

    beginning work-in-process250 70% 175

    Work on units started and

    completed900 100% 900

    Work on ending work-in-process 300 40% 120

    Total equivalent units 1,195

    40% of the work was done on these units in June.