Eltek Flatpack 2 User Manual

Installation & Commissioning,

Operation & Maintenance Manual

TG6206M MAN I&C + O&M Manual 149 150 156, A111171.000, A112040.000 and

A112041.000 FlatPack2 systems

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Eltek Australia Pty Ltd Unit 1, 22 Narabang Way, Belrose, NSW, 2085, Australia

Telephone: +61 2 9479 4200 Facsimile: +61 2 9479 4292

Installation & Commissioning +

Operation & Maintenance manual for FlatPack2

SEF29-X-149, ‘150, ‘156 and A111171.000, A112040.000 and

A112041.000 systems

REVISION CONTROL

Rev Date Revision Description Orig Check App

H 25/10/06 Added extra wall mounting option. GT BD

I 29/11/07 Added system for this manual AL

J 14/04/11 Changed logo and fax number RB

K 14/06/11 Added Ethernet connection RB

L 23/11/11 4 Battery Shelves, SP18-RRU, SP18 DA

M 07/03/12 Updated to manufacturing version DA

This manual is in process of revision if you require updated manual please contact with

Eltek Australia engineering department

DOCUMENT DISTRIBUTION CONTROL

Copy No: 1 Controlled: X Uncontrolled:





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Eltek Australia Pty Ltd ACN072 645 446 ABN 90 072 645 446

Unit 1, 22 Narabang Way

Belrose NSW 2085

Phone: (02) 9479 4200

Fax: (02) 9479 4292

E-Mail (Sales Dept.): [email protected]

E-Mail (Service Dept.): [email protected] E-Mail (all departments): [email protected]





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TABLE OF CONTENTS

1. SCOPE ............................................................................................................................................................... 5

2. SYSTEM OVERVIEW .................................................................................................................................... 5

3. REQUIREMENTS ......................................................................................................................................... 14

4. PACKING LIST ............................................................................................................................................. 16

5. SYSTEM CONFIGURATION ...................................................................................................................... 17

6. UNPACKING.................................................................................................................................................. 18

7. CABINET ASSEMBLY ................................................................................................................................. 19

7.1 SPECIALISED WALL MOUNTING KIT ................................................................................................................. 20

8. FLOOR INSULATION .................................................................................................................................. 22

9. EARTH CABLING ........................................................................................................................................ 23

10. CONNECTING THE BATTERIES ....................................................................................................... 24

11. EXPANSION RACK CONNECTION AND ADDING BATTERY STRINGS. ................................. 26

12. EXPANSION RACK ALARM CONFIGURATION ............................................................................ 28

13. INSTALATION & REFRESHING VOLTAGES OF BATTERIES .................................................. 29

14. EXPANSION RACK INSTALLATION CHECK LIST ....................................................................... 30

15. INSTALLATION AND OPERATION OF RECTIFIER MODULES ................................................ 31

15.1 VISUAL INDICATIONS..................................................................................................................................... 32 15.2 PLUGGING IN RECTIFIERS .............................................................................................................................. 33 15.3 IDENTIFICATION OF DIFFERENT RATED RECTIFIERS ....................................................................................... 33 15.4 REPLACING AND INSTALLING RECTIFIER MODULES ........................................................................................ 34

16. INSTALLING AND REMOVING THE SMARTPACK CONTROLLER (ETHERNET

CONNECTION) ..................................................................................................................................................... 35

17. OPERATION OF THE SMARTPACK CONTROLLER .................................................................... 38

17.1 FRONT PANEL OPERATION ............................................................................................................................. 38 17.2 OPERATING MENUS, (MENU MODE) .............................................................................................................. 40 17.3 FRONT KEYPAD MENU TREE FOR SMARTPACK CONTROLLER: ........................................................................ 41 USER ..................................................................................................................................................................... 41

Service ......................................................................................................................................................... 41

18. REMOTE ALARM CONNECTIONS.................................................................................................... 42

18.2 DIGITAL INPUTS. ............................................................................................................................................ 45

19. +24 V DC/DC CONVERTER .................................................................................................................. 47

20. AC MAIN SUPPLY INSTALLATION .................................................................................................. 49

21. DC DISTRIBUTION INSTALLATION ................................................................................................ 51

LOAD CABLE INSTALLATION CONSIDERATIONS .................................................................................................... 52

22. TEMPERATURE COMPENSATION ................................................................................................... 52





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23. COMMISSIONING ................................................................................................................................. 54

PRE-START / INITIAL CHECKS ............................................................................................................................... 54 SYSTEM START-UP ................................................................................................................................................ 54 CHECKING THE ALARMS ....................................................................................................................................... 55 DEFAULT -48V SYSTEM SETTINGS ........................................................................................................................ 58

24. GENERAL MAINTENANCE CHECKS ............................................................................................... 58

25. MODULE MAINTENANCE .................................................................................................................. 59

26. GENERAL PROCEDURES.................................................................................................................... 59

27. SYSTEM COMPONENTS MINIMUM OPERATING LIFE ............................................................. 59

28. USING SMART SUITE SOFTWARE ................................................................................................... 60

28.1 INSTALLATION OF SMART SUITE SOFTWARE ................................................................................................. 63 SETTING UP COMMUNICATION BETWEEN PC AND SMARTPACK ............................................................................. 63 28.2 USING SMARTSUITE: A START UP GUIDE. ...................................................................................................... 63

29. ATTACHMENTS .................................................................................................................................... 64





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1. SCOPE

This Installation and Commissioning Manual provides simple instructions as to the installation

requirements for the Eltek -48 Volt DC Flatpack2 systems. All maintenance & installation

work must be carried out by suitably trained personnel.

This manual also includes Operation & Maintenance information and technical data regarding

the Flatpack2, Smartpack controller and DC/DC converters (factory fitted option.)

2. SYSTEM OVERVIEW

The Flatpack2 Mobile systems are 18kW -48V DC power system comprising of:

1 Main System Cabinet (fig 2.2, 2.3, 2.4, 2.7 & 2.8)

Up to 9 FlatPack2 -48V 2kW or 1.8kW rectifiers

1 Smartpack Control Module

4, 5 or 6 Battery strings

Expansion Battery Cabinet (optional, fig 2.5, 2.6 & 2.9)

Up to 4 off +24V 1.1kW DC/DC converters (factory fitted option in 600D rack only)

The Main System Cabinet is available in 2 configurations, a 600 deep cabinet option and a

400 deep cabinet option. The 600 deep cabinets can accommodate up to 6 strings of 100Ah

12FFT100 batteries or 4 strings of 190Ah SBS190 batteries, and the 400 deep cabinets can

accommodate up to 5 strings of 100Ah 12FIT100 batteries. If required, the main system

cabinets for either option can be supplemented with a battery expansion cabinet for increased

battery capacity. Details of the expansion battery cabinets are given later in this manual.

The system is also available with an optional DC/DC converter rack to supply +24V supply

as needed. This extra rack can deliver up to 4.4kW at 24V and has an extendable alarm output.

It input is supplied via an MCB on the -48V load distribution, with the 24V output given via a

top mounted Anderson connector.

Monitor fail

PCB

AC mains

input

Alarm PCBs

Battery Alarm for the

Expansion rack

+48VDC bar

(SPC)

Output cable

management

rail

Serial Number

Anderson

connector for

battery

expansion rack

Bulk feed point for

external battery

connection

(Available only in

SP18&SP18-RRU)





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Fig 2.2, Front and side views of an A111105.000 (SEF29-X-156).

2200(H)x 600(W)x 600(D)





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Fig 2.3, Front and side views of an A1110886.00x (SEF29-X-149).

2200(H)x 600(W)x 400(D)





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Fig 2.4, Front and side views of an A111160.00x (SEF29-X-150).

2200(H)x 600(W)x 600(D)





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Fig 2.5, Front and side views of an A451028.000 (SEB5-12FIT100-002) battery cabinet.

2200(H)x 600(W)x 400(D)





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Fig 2.6, Front and side views of an A461032.000 (SEB6-12FFT100-002) battery cabinet.

2200(H)x 600(W)x 600(D)





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Fig 2.7, Front and side views of a SP18-RRU A112040.000.

2200(H)x 600(W)x 600(D)





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Fig 2.8, Front and side views of a SP18 A112041.000.

2200(H)x 600(W)x 600(D)





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Fig 2.9, Front and side views of a SP18 Battery Expansion Rack A401049.000

2200(H)x 600(W)x 600(D)





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3. REQUIREMENTS

Installation:

Termination or configuration of the AC Mains connection is only to be performed by a

licensed electrical installer.

Standard tools used by an authorized Electrician

A torque wrench for installing the battery cables nuts.

The system should only be installed into locations that have restricted access to personnel.

Note: All tools should be insulated

For communication with the controller:

A laptop computer running either windows 2000 or windows XP.

SmartSuite software on CD (supplied with system)

Standard A-B type USB cable.





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WARNINGS

Communications Grade valve regulated gas recombination lead acid cells and

monoblocs are electrically live at all times and must be treated with care. The products

are generally capable of supplying high short circuit currents even if the case or lid is

damaged. Remember that the battery is electrically live at all times and cannot be

isolated in the conventional sense, although the voltage at any point can be reduced by

removal of appropriate inter battery links. Take care that short circuits are not caused by

accidentally dropping or touching metal objects onto the cell or monoblocs terminals.

Before connecting batteries and cables remove all metallic objects such as rings,

watches etc from your hands and wrists to avoid causing a short circuit.

Do not smoke or permit open flames near batteries. Avoid any activity near the batteries

that may cause sparks.

If the rectifier module is damaged in any way or develops a fault it should be replaced

immediately. This should only be done by appropriately qualified personnel. Refer to

the operations manual for instructions.

The equipment contains voltages that may be lethal. The AC distribution front cover

plate should not be removed without first isolating the AC supplies. AC supply

connection should only be done by appropriately qualified personnel.

Allow for adequate ventilation around the units. A 5 –10 mm clearance should be kept

between the batteries as they may expand in high temperatures.

Be aware that the rectifier is rated for high temperature operations. Therefore care must

be taken when handling the modules as they can reach temperatures of 60oC





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4. PACKING LIST

A fully equipped Flatpack2 system is dispatched from Eltek in a number of packages. Each

package is clearly marked indicating its content. The packages include the following.

1 x Rectifier Cabinet box

Including: Rectifier Cabinet, Manual on CD, lifting eye bolts, floor insulation kit and dyna

bolts/dynasets.

May contain up to 9 x 2kW FlatPack2 rectifiers already fitted. (see packing list).

1 x Battery Cabinet box (if ordered)

Including: Battery Cabinet, Floor Insulation Kit, dynabolts and battery rack to rectifier rack DC

power connection cable with Anderson connectors, earth cable & alarm extension cable. (See

packing list on box.)

Batteries crates

Each Crate contains batteries (Monoblocs) as required, including solid links & washers.





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5. SYSTEM CONFIGURATION

The different configurations of the Flatpack2 system and expansion battery cabinets are listed

below:

Part # Dimensions Battery Type Max #

strings

Notes

A1110886.00x

(SEF29-X-149)

2200(H)x600(W)x400(D) 12FIT100 5 Can

accommodate up

to 10 strings

using the SEB5-

12FIT100-002

Cabinet.

A451028.000

(SEB5-12FIT100.002) 2200(H)x600(W)x400(D) 12FIT100 5

Battery

Expansion

To suit

SEF29-X-149

A111160.00x

(SEF29-X-150)

2200(H)x600(W)x600(D) 12FFT100 6 Can

accommodate up

to 12 strings

using the SEB6-

12FFT100-002

Cabinet.

A111105.000

(SEF29-X-156) 2200(H)x600(W)x600(D) 12FFT100 5 As SEF29-X-

150, but with a

DC/DC converter

rack factory fitted

A461032.000

(SEB6-12FFT100.002) 2200(H)x 600(W)x600(D) 12FFT100 6

Battery

Expansion

To suit

SEF29-X-150 /

SEF29-X-156

A112040.000 2200(H)x600(W)x600(D) SBS190(Default)

PWL100 (Optional)

4(Default)

6(Optional)

Can

accommodate up

to 9 (or 11)

strings using the

A401049.000

SP18 battery

expansion rack


PWL100 (Optional)

4(Default)

6(Optional)

Can

accommodate up

to 9 (or 11)

strings using the

A401049.000

SP18 battery

expansion rack


PWL100 (Optional)

5 Battery

Expansion To

suit

A112040.000

A112041.000

Fig 5.1

System Part numbers





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Component name Part number

Smartpack Controller 242100.100

Smartpack Controller 242100.118(later type)

Flatpack2 Rectifier 241115.002

Flatpack HE Rectifier 241115.105

DC/DC Converter 241114.503

SP18-RRU Label Kit A641031.000

Fig 5.2

Component Part numbers

6. UNPACKING

All equipment is suitable for being moved with a normal pallet truck whilst packed. When

unpacked, cabinets may weigh 145kg and are heavier at the top end of the cabinet.

CAUTION: THESE UNITS ARE TOP HEAVY, AND CAN TIP OVER UNEXPECTEDLY

IF NOT HANDLED WITH CARE.

Appropriate lifting equipment should be used, and suitable care must be taken while handling

these units. The most appropriate method of moving the racks is with the use of a hand trolley.

Some packaging material should be placed between the trolley and the rack to avoid damage to

the rack. It is however recommended that the complete boxes be positioned as close as possible

to the actual location where the system is to be installed.

Fig 6.1

Lifting arrangement for the cabinet, using eyebolts and spreader bar.

Lifting Cables

Spreader bar, used to

prevent eyebolts from

bending inwards

Eyebolt, placed in the wall

mounting brackets bolt

positions

Cabinet

If lifting using eye bolts, a spreader bar must be used.





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7. CABINET ASSEMBLY

The Cabinets will arrive packed in a box. The following are step by step instructions for

assembling this cabinet.

1. Inspect the installation site and determine where the system will be located. Position the

packages close to the final systems destination.

2. Each package will have affixed to it a complete packing list listing the contents of each

package and the quantity. Check to ensure that you have all items marked on the packing

list.

3. Unpack the cabinet from its box.

4. Follow the floor fixing instructions in the next section to fix the cabinet in position.

5. Attach the cabinet to the wall using wall mounting brackets as below.

Fig 7.1

Wall mounting brackets.

Note: the distance between the top of the cabinet and the wall will be 100mm larger for the

600mm cabinet type than for the 400mm cabinet, due to the greater battery depth.

600mm Cabinet example 400mm Cabinet example





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7.1 Specialised Wall mounting kit

This section details the mounting of an optional wall mounting kit, for mounting in

transportable huts.

Fig 7.2

Fig 7.4

Contained with the kit (Part number):

2 wall mount brackets (MB300)

12 ‘top hat’ washers (XZ045)

2 short wall insulators (KZ207)

2 Long wall insulators (KZ208)

Fig 7.3

Assembled brackets with insulators

& ‘hat washers’ in place.

Drill a counter sunk hole here to

correspond with the holes in the

vertical wall mount. Two extra holes

will need to be drilled in each of the

top five shelves. (See TG6308 in

attachments for a drawing)

The existing cross brace attachment

hole can be used as the 2nd

mounting

position. 61mm

Remove the ‘X’ brace

from all shelves.





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Fig 7.5

Each vertical bracket uses 4 ‘hat

washers’ & one long wall

insulator to insulate from the

wall.

Place the short edge of the

bracket against the wall in the

location shown to align with the

holes drilled in the rear of the

battery shelves.

Use the short wall insulator with 2 hat washers to

insulate the top ‘L’ bracket from the wall.

The insulator is installed between the wall &

bracket; shown here beside the ‘L’ bracket.

Remove the ‘X’ bracing

from all shelves.





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8. FLOOR INSULATION

All cabinets include an insulation kit, which isolates the racks from earth. One insulation kit

consists of appropriate insulation plates, 4 insulation washers, 4 round washers and 4 M8

dynabolts/dynasets. The insulating plate can be used as a template to mark the positions of the

holes on the concrete floor. After the holes have been drilled, position the insulating plate

between the cabinet and the cabinet floor. Bolt through the 4 holes in the bottom battery tray

using the dynabolts/dynasets provided. Note: the insulating plate may be provided in separate

pieces that need to be positioned on the floor.

Dyna-bolt/

Dyna-set

Fig 8.1 Dynabolt Fixing

Fig 8.2 Floor template and insulating plates 400mm option

Insulating Washer

Concrete

Floor

Nut

Washer

Insulating Plate

Cabinet

288mm

400mm

600mm

556mm





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Fig 8.3 Floor template and insulating plates, 600mm option

9. EARTH CABLING

Each cabinet should be bound to earth using links. There is one 95mm² earth cable shipped

with each cabinet (Except SP18-RRU system). Ensure this converter cubicle bond is bonding

the cabinet M8 bolt to the positive common bar (SPC) inside the cabinet. Also ensure flat and

spring washers are used and the links are secure. External earthing should be done to relevant

company standards.

Also connect the battery extension cabinet, if being used, to the SPC inside the rectifier cabinet

with the 95mm² earth cable supplied with the extension cabinet.

There is also a M6 bolt that is connected to the protective earth on the AC input terminals that

needs no further connections

.

540mm

563mm

600mm

600mm





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10. CONNECTING THE BATTERIES

The FlatPack2 system is supplied with a 100A battery circuit breaker with auxiliary for each

string. The battery CB’s are located on the left-hand side of each battery shelf.

System is supplied with cables from the battery CB’s to the battery trays already fitted. Ensure

that the battery CB’s are turned OFF before connecting the batteries.

NOTE:

For battery shelves not being used, ensure cable ends remain insulated with heat shrink

provided.

Installation Steps

1. Before commencing the installation, ensure that each battery is in good condition and has

not been damaged during transport.

2. Monoblocs are heavy; and accordingly the recommended lifting equipment should be used.

3. Remove retaining strap.

4. Position the batteries on shelves as per fig 10.1. We suggest that one monobloc be lifted

into place at a time. Leave a clearance space of between 5 – 10 mm between the batteries.

Slide the batteries gently back to the rear of the system to avoid any risk of damaging them

on the rear of the shelf.

5. Particular care should be taken when placing on the shelves to ensure the correct

positioning of the +ve and –ve terminals.

6. Connect inter battery flexible cables and inter tier links. To ensure a low resistance joint

clean the flat contact making surfaces of the terminal posts and connectors with a soft clean

cloth. The links do not normally require cleaning and can be fitted without any operation.

However in some cases the links could show encrustation and this should be removed using

Scotchbrite or fine grade abrasive paper. Do not use a wire brush and be especially careful

not to break through the lead plating. Apply a light coating of grease to the contact – mating

surfaces and place a solid connector strap or flexible link in position. Tighten the nuts

firmly: 7-8 Nm for a Stud type terminal; (12FIT100 [M6], SBS190 [M6]), 8-10 Nm for

a socket type terminal (12FFT100 [M8]) using an insulated torque wrench. (A non-torque

insulated wrench is supplied with the batteries. This should be used only when the installer

is familiar with battery installations and knows from experience what level of torque needs

to be applied) Lightly smear grease on the washer and nut.

WARNING: Particular care should be taken to ensure the batteries are not short-

circuited during this procedure.

7. Place terminal boots and battery link caps on all battery terminals.

8. Place the battery numbering labels in place starting at the first battery (on the bottom shelf)

and working to the last. Replace the battery

9. Wait 24 Hours and re-torque the battery terminals.

You will find the following colour coding on the battery cables. Blue (–) negative and Red (+)

Positive

The system must not be located in an explosive atmosphere, i.e. in the presence of

flammable gases and fumes. Suitable ventilation for the battery must be provided.





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Note: the solid battery links have slots that allow the batteries to be easier positioned and

connected, but may allow the batteries to come too close together if not installed correctly.

Please enure that there is proper spacing maintained between the batteries to allow for

ventilation of heat.

Fig 10.1

Front view of batteries, showing spacing & battery

circuit breaker position

(Cables / links are

not shown)

Battery Circuit

breaker.

Retaining

bracket





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11. EXPANSION RACK CONNECTION AND ADDING BATTERY STRINGS.

The Flatpack2 system can be supplied with an expansion battery cabinet. The following table

outlines which expansion cabinet is supplied with which system.

Part # Dimensions Type of

battery

Number

of battery

shelves

To suit System

A451028.000

(SEB5-12FIT100.002) 2200(H)x 600(W) x 400(D) 12FIT100 5 A1110886.00x

(SEF29-X-149)

A461032.000

(SEB6-12FFT100.002) 2200(H)x 600(W) x 600(D) 12FFT100 6 A111160.00x

(SEF29-X-150)

A401049.000 2200(H)x 600(W) x 600(D) SBS190

12FFT100 5

A112040.000

A112041.000

To install extra strings of batteries:

1. Position expansion cabinet and fix it to the floor in the same manner as the rectifier cabinet.

2. Ensure that all the individual string MCB’s are turned OFF

3. Install the batteries as detailed in section 10.

4. Double check all the string MCB’s are OFF and connect the flying lead with the Anderson

connector to the existing rectifier cabinet as in fig.11.2 below.

For SP18 and SP18-RRU systems, there is a bulk feed point supplied in the system

for direct connection of battery rack without using Anderson connector. (Fig 11.1)

Figure 11.1

Bulk Feed Point for External Battery Connection





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5. Once the battery strings are in place turn on the strings of batteries one by one. Pause

between turning each string on to let the system equalize with the string.

6. Check the string voltage and the battery current on the Smartpack display. There should be

a small positive current flowing to the batteries.

Each expansion battery cabinet is fitted with a flying lead with an Anderson connector on one

end to connect to the +ve/-ve bus bars in the system cabinet as shown below: (SP18 Expansion

rack has additional bulk feed connection)

Rectifier Cabinet Battery Cabinet

Figure 11.2

When connecting extra batteries to the system, the controller needs to be updated manually.

Use the keypad menu in Section 17 to change the battery charge current limit setting if no PC is

available. The battery charge current limit should be set to = [25% of the C10 rating of the

battery] x [the number of strings installed], which in the case of 12FFT100 & 12FIT100

batteries is 25A x [the number of strings.]

Flying Lead with

Anderson Connector Battery CB

alarm.

Earth cable





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12. EXPANSION RACK ALARM CONFIGURATION

The battery alarms provide signals to the Smartpack control module via auxiliary switch’s on

each battery circuit breaker. The purpose of this signal is to initiate an alarm condition if the

battery CB has tripped. This a normally closed loop which if broken, will create an alarm

Alarm Interconnection cables

Each system cabinet is supplied with an alarm interconnection cable that connects the system

cabinet to the expansion battery cabinet. The alarm interconnection cable is a 2000mm long, 2

way cable.

Installation Steps for Expansion Cabinet alarm wiring

There is a four way terminal block fitted in the rectifier cabinet on the LHS under the

distribution. When an external battery cabinet has been installed remove the link wire on the

top of the terminals:-

1. Connect one end of the 2 core alarm interconnection cable to the two terminals located in

the top LHS of the cabinet.

2. Run the cable through the top cover of the cabinet to the terminal block located in the top of

the battery cabinet.

3. Secure the alarm cable wiring with cable ties.

Figure 12.1 Battery Alarm Schematic showing expansion battery cabinet





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13. INSTALATION & REFRESHING VOLTAGES OF BATTERIES

If the batteries are in service on a temperature compensated power supply in temperatures

above an ambient of 20°C, the service life of the battery will be affected. See table 13.1 below.

Ambient temperature (deg C) Expected life (% of nominal)

20 100

25 70

30 50

35 35

40 25

45 18

50 15

Table 13.1

To check if a refresh is needed, follow the below procedure.

1. Check the open circuit voltage of each battery.

The minimum monobloc open circuit voltage that the battery can be considered as not

requiring refresh is 12.72V. Any monoblocs that are below this voltage will have to be

refreshed as below. Above this value, they may be considered acceptable for use & do not

need to be refreshed.

2. Put the batteries on a float voltage charge of 54.48V for a period of 48 hours at 20degC.

3. After float charging leave the batteries to settle for a further 48 hours.

4. Check the open circuit voltages of the monoblocs.

The minimum monobloc open circuit voltage after refresh is 12.72V. Any monoblocs that

are below this voltage cannot be considered as serviceable.





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14. EXPANSION RACK INSTALLATION CHECK LIST

Check these points OK

1. Check that the cabinet is fixed to the wall securely.

2. Check that the battery connections are all of correct polarity.

3. Check that the terminal boots and battery link caps are fitted on all the

batteries.

4. Check that the Anderson flying lead is connected.

5. Check that the battery rack expansion rack earth cable is securely

connected to the common positive bar (SPC) inside the rectifier cabinet.

6. Check that battery string voltage is between -48 and -55 V.

7. Check that the MCB alarm cabling to the main rack is installed and

terminated.





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15. INSTALLATION AND OPERATION OF RECTIFIER MODULES

If for any reason any of the rectifiers have to be removed, or additional rectifiers are being

fitted, please refer to the following procedure. See also section 25, for important information

regarding rectifier operation and positioning.

It is to be noted that the FlatPack2 rectifier module is a “Hot” plug rectifier allowing

expandability and serviceability without power shutdown. The current share functionality of the

modules ensures all modules deliver the same amount of current. The FlatPack2 rectifier

cabinet accommodates up to 9 rectifier modules.

Installing rectifiers

1. Unpack the rectifier modules from their packaging.

2. Refer to section 15.3: for information regarding the correct rectifier positioning.

3. With the system on, slide each module into place, but do not push the rectifier all the way

home at this point. Make sure the pull out handles have been released as shown in figs 15.1

and 15.2 below, then push the unit into place and lock the rectifier into position by pushing

the handles firmly into their housing.

Fig. 15.1

To remove a rectifier, follow the steps below:

1. Unlock and release the handles by inserting a small screw driver into the holes in the

upper corners of the rectifier front panel and carefully push it downwards. The handle will

release and pop out.

Fig. 15.2

2. Use the handles to pull the rectifier loose.

During continuous operation, the metal case of the rectifier unit can become hot.

There is no danger of contact burns occurring, but care should still be taken when

handling recently unplugged rectifiers.

Hole to release the handles spring mechanism

Handle in locked position

Handle in unlocked position





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Fig. 15.3 Flatpack2 front view

The Flatpack2 is intended for use as a stand-alone unit or in systems with multiple modules and

an external alarm / control module. The Flatpack2 will operate in a default mode if the control

module fails

The Flatpack2 Rectifier Module has the following LED indications:

“Power” (green) indicates whether the power supply is OFF, ON, or communicating.

“Alarm” (red) indicates an alarm situation.

“Notice” (yellow) indicates an atypical situation.

15.1 Visual Indications

LED Status Description

Power

(green) ON Rectifier is powered

Flashing Smartpack controller accessing information on the rectifier

OFF Mains are unavailable

Alarm

(red)

ON

Rectifier is in Shut-down Mode due to low mains (0 –

85VAC) or high internal temperature (+75 °C or higher)

Interna

CAN bus failure

OFF

No alarm situation is present

Notice

(yellow)

ON

Rectifier is in Derating Mode (reduced output power) due

to high internal temperature (+45 to 75 °C) or low input

voltage (lower than 185VAC) or fan failure

The remote Current Limit is activated

The rectifier is communication with the controller over a

current sharing / current limiting issue

AC input voltage is out o

Rectifier in stand-alone mode (or loss of communication

with the Smartpack controller

Flashing Rectifier is in Over-voltage Protection Mode

OFF No atypical situation is present





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15.2 Plugging in Rectifiers

When a rectifier is hot plugged in a power shelf for the first time, the Smartpack controller

assigns the next available ID number to the rectifier, starting with “01”. This ID number (or

CAN bus address) and the rectifier’s serial number are stored in both SmartPack and Rectifier

modules.

When a previously installed (hot plugged) Flatpack2 rectifier is inserted in a power shelf, the

Smartpack controller “recognizes” the module, and assigns the same ID to the rectifier. In

other words, the controller and the rectifier “remember” the assigned ID and serial numbers,

even after removing and reinserting the rectifier in the shelf.

To achieve a more controlled ID assignment, you should always insert & hot-plug new

Flatpack2 rectifiers in the power shelves, one module at a time, starting with shelf position 1, 2,

3 and so on.

During continuous operation, the metal case of the rectifier unit can become hot.

There is no danger of contact burns occurring, but all care should still be taken

when handling recently unplugged rectifiers.

15.3 Identification of different rated rectifiers

Three different types of Flatpack2 rectifiers are compatible these systems; a 1.8kW rectifier &

a 2.0kW rectifier and a 2.0kW HE rectifier. These interoperate fully, including alarms &

current sharing (current sharing is by a percentage of total output). The only functional

difference between the 1.8kW and 2.0kW rectifiers is their maximum power output. For easy

identification, the 1.8kW rectifier has a silver front, the 2kW rectifier has a light blue front and

2kW HE rectifier has a black front.

Fig. 15.4

Flatpack2 1.8kW & 2kW and 2kW HE rectifiers.

Black

2.0kW

Silver

1.8kW

Blue

2kW

‘2000w’

label

HE and 2000W label





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15.4 Replacing and installing rectifier modules

If a upgrading a system with additional rectifiers: Place the new rectifiers into the next highest rectifier position, in order. See table below. Their

existence will be automatically logged by the controller, no further configuration is required.

If a replacing a faulty rectifier and a replacement rectifier is

immediately available: 1. Unclip handles of faulty rectifier as shown above and pull out rectifier.

2. Fit the new rectifier into the position left by the faulty rectifier.

3. Eliminate any rectifier alarm by performing a ‘rectifier recount’ [rectifier reset, under

rectifier info] that resets the number of rectifiers using the front keypad, under user

menu (see section 17.3)

If a replacing a faulty rectifier and a replacement rectifier is not

immediately available: 1. Unclip handles of faulty rectifier as shown above and pull out rectifier.

2. Remove the highest ID rectifier (important) and fit into the vacant faulty rectifier

position, in order to maintain continuity.

3. Eliminate any rectifier alarm by performing a ‘rectifier recount’ [rectifier reset, under

rectifier info] that resets the number of rectifiers using the front keypad, under user

menu (see section 17.3)

NOTE: The highest ID rectifier is now reassigned to the ID of the faulty

rectifier in the system

4. When a new rectifier is obtained, fit it into the highest vacant ID position. Its existence

will be automatically logged by the controller (as in the above scenario, ‘upgrading a

system with additional rectifiers’.)

Smartpack

(controller) ID1 ID4 ID7

(Blank) ID2 ID5 ID8

(Blank) ID3 ID6 ID9





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16. INSTALLING AND REMOVING THE SMARTPACK CONTROLLER

(ETHERNET CONNECTION)

The Smartpack controller is physically held in place using similar method as the Flatpack2

rectifiers: It incorporates handles that serve both to lock the module into position and to pull it

out of its housing.

CAUTION: Do not hand-carry the controller by its handles. Cables are plugged to the

controller’s rear panel.

If in the event that the Smartpack needs to be removed for any reason the following procedure

should be used:

1. Release the handles (using similar method as the Flatpack2 rectifiers as described above)

2. Grasp the Smartpack by the handles at either side of the unit and pull the unit out.

The connection cables are attached to the rear of the controller via several ‘D’ type

connectors. Pull out the controller enough to access the rear of the unit, and unplug the

cables as detailed over page. NOTE: make a record of which positions the connectors

were removed from for future reference.

Open the handles before inserting the controller into the power shelf.

To refit the Smartpack:

1. Carefully reconnect the cables to the appropriate positions in the rear of the controller.

2. Slide the controller unit into place making sure that all cables are not overly bent.

3. Fasten the unit by firmly pushing the handles into their housing.

Removing the Smartpack controller

Open the handles (insert a screwdriver into the

holes to release the spring mechanism)

Remove the module

Use both handles to pull the module gently

loose; support it from underneath; hidden

cables are connected to the rear panel.

Fig. 16.1





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WARNING: the rear cables from the system carry live -48V voltages. If completely

disconnecting the controller from the system, ensure that the cable to CON5 is removed

last, as this cable provides the controller with its 48V power. When removing, be careful

that the male plug doesn’t make contact with any metallic material that can cause a short

circuit on the pins. There is no danger to personnel.

Early controllers rear view:

Later controllers with Ethernet connection (242100.118) rear view:

For connection to the internet for remote monitoring, connect CAT5 cable to the back of the

Smartpack and route the cable out through the letterbox aperture at the top rear of the power

rack.

Refer to Webpower section of accompanying CD for information on setting up the network

connection.

NOTE: Do not plug networked cables in to the CAN1 connector, this will damage the CAN bus

internally on the controller.

Ethernet port





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Removing the cables for replacement purposes:

Fig. 16.2

Note, CON 3 is unused, and CON 4 is only used for connection

of the temperature compensation probe.

Remove the controller until the

rear connectors are exposed.

Unplug the cables, leaving CON5

(red surrounds) until last.

Reverse the procedure when

reconnecting the new controller





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17. OPERATION OF THE SMARTPACK CONTROLLER

The Smartpack unit controls, monitors and regulates each FlatPack rectifier module and

provides battery & system surveillance in order to protect and optimize the battery lifetime.

If the alarm module is removed, voltage control / regulation will be lost and system voltage will

equal to default rectifier voltage.

17.1 Front Panel Operation

This chapter describes the Smartpack controller’s keys and indicators, and how to

operate the Flatpack2 DC power system from the controller’s front panel.

Description of Keys, Display and Indicators

The Smartpack controller’s front panel consists of two functional areas: the

presentation area (LCD display and LED lamps) and the control area (keys).

`

LED indicators

The Smartpack controller has the following LED indications:

“Power” (green LED) indicates that the power supply is ON or OFF

“Alarm” (red LED) indicates an alarm situation (major alarm)

“Notice” (yellow LED, or minor warning) indicates an atypical situation.

LCD Display

The graphic display is an important part of the power supply system’s user

interface. The display can be shown in Status Mode (displays the system’s status)

or in Menu Mode (displays the menu structure). Depending on the display’s mode,

the upper line shows the output voltage or menu options, while the lower line

displays battery and load current, alarms, or information about which key to press.





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Front Keys

You can control the whole Flatpack2 DC power system via a network of software

menus accessed with the controller’s front keys.

o Press the key to change from Status Mode to Menu Mode.

o Press the or keys to scroll up or down and navigate to find menu

options (function or parameter).

o Press then the key to select the function.

Modes of Operation

The controller’s display is either in Status Mode or in Menu Mode.

Status Mode

When the front keys are not in operation, the display is in Status Mode. The

following information is then scrolled through the display:

The upper line continuously displays the battery voltage.

The lower line continuously scrolls the following information:

Battery Current

Load Current

Active alarms

Other messages

Menu Mode

When the front keys are in operation, the controller’s display switches to Menu

Mode and the following information is scrolled through the display:

The upper line shows the name of the active menu or sub-menu

The lower line indicates which key to press

Notice: If no keys are pressed within 30

seconds the display will automatically switch

from Menu Mode to Status Mode.





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17.2 Operating Menus, (Menu Mode)

The Flatpack2 DC power system’s functionality is accessed via a network of

software menus and submenus, enabling you to configure and control the whole

power system.

The functionality is divided in two different hierarchical menu structures: the User

Options menus and the Service Options menus (password protected, only

authorized personnel have access to them).

Special, not so frequently used options — such as calibration and adjustments —

are accessible in the Service Options sub-menus.

User Options

When you “enter” Menu Mode, you access the User Options.

How to browse the display menus:

To enter Menu Mode

Press on the key to change from Status Mode to Menu Mode

o Browsing “down” to a menu option

Press the key, to scroll down within the same menu level, and find menu

options (functions or parameters)

o Selecting a menu option

Press the key to select the displayed menu option or parameter

o Browsing “up” to a menu option or level

Press the key to scroll up to the previous menu option, and out to the previous

menu level.

Service Options

When you enter Menu Mode, you access the User Options. You may then scroll

down to the password protected Service Options.

The Service Option’s password is factory-programmed to <0003>. If the wrong

password is entered three times, the controller will be locked out for a period of

time.

Notice: If no keys are pressed within 30

seconds the display will automatically

switch from Menu Mode to Status Mode.





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17.3 Front keypad menu tree for Smartpack controller:

Fig 17.1

NomVolt

BoostVolt

LowBatt1

LowBatt2

HighBatt1

High Batt2

LVD1

LVD2

Sw Info SwInfo

Rectifier Info

NoOfRects. Nn

RECTIFIER RESET

RectCurrent

RectSerialNumber

Rect.PrimaryVolt

Rectifier Status

Rectifier Temp

Mains Info NoOfPhases nn

Mains Status

Mains Voltage

Temp Level Info Temp Level Info

Display messages Display messages

Serial Number Controller S/N

User

VoltAdjustment

Password = Service password

Alarm Reset Alarm Reset

Voltage Info NomVolt

BoostVolt

LowBatt1

LowBatt2

HighBatt1

High Batt2

LVD1

LVD2

Service

Volt Calibration VoltCal

Change Password Password

SetBoostTime BoostTime

Start/StopBoost StartBoost/StopBoost

Auto Boost Cfg Enable/Disable

Threshold

Batt. Test Setup Nxt Test Date Time

End Volt

Max Test Duration

Test Interval

Guard Time

Start/Stop Test StartTest/StopTest

Charge Curr Lim Enable/Disable

Max ChargeCurr

Battery Setup NumOfString

OutputControl Temp.Comp

VoltageControl Change Date/Time

Relay Test Alarm Output 1

Batt Contactor

Load Contactor

Alarm Output nn

Alarm Output 2

BattLifeTime Rst BattLifeTime Rst





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18. REMOTE ALARM CONNECTIONS

The Smartpack controller incorporates 6 alarm relay outputs and provides both normally open

and normally closed states on the output relay. See table 18.1 for pin connections.

PLEASE NOTE: Normal operation is when the system is energized and there are no alarms present on the system.

Fig 18.1 Alarm terminal blocks

Relay Output

Card 2

Relay Output

Card 1

Monitor fail

DCDC converter alarm

terminal block.

Black: common.

White: normally closed

(failsafe)

Brown: normally open. Battery fuse alarm

extension.

Relay Output Card 3

(SP18, SP18-RRU)





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ALARM CONTACT RELAY

# PIN #

TB

Mains Fail

NC

1

5

TB2

COM 6

NO 7

High Load / Low Load

NC

2

8

COM 9

NO 10

High Float / Low Float

NC

3

9

TB1

COM 10

NO 11

Battery Fuse/CB fail

NC

4

12

COM 13

NO 14

Rectifier Fail

NC

5

15

COM 16

NO 17

Off Normal

NC

6

18

COM 19

NO 20

NC

External PCB Monitor Fail NO

COM

Figure 18.2 Output relay pin out assignment for SP18 and SP18-RRU Systems

ALARM CONTACT RELAY # RELAY

OUTPUT CARD #

PIN #

Mains Fail NO

1 1

5

Mains Fail COM 6

Mains Fail NC 7

High Load / Low Load NO

2 1

8

High Load / Low Load COM 9

High Load / Low Load NC 10

High Float / Low Float NO

3 2

9

High Float / Low Float COM 10

High Float / Low Float NC 11

Load / Battery CB fail NO

4 2

12

Load / Battery CB fail COM 13

Load / Battery CB fail NC 14

Rectifier Fail NO

5 2

15

Rectifier Fail COM 16

Rectifier Fail NC 17

Off Normal / BCM NO

6 2

18

Off Normal / BCM COM 19

Off Normal / BCM NC 20

Monitor Fail NO External PCB located LHS, above Smartpack controller

Monitor Fail COM

Monitor Fail NC

Table 18.3 Output relay PIN connection for other systems





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Figure 18.4

Top view of monitor fail PCB showing connection points for monitor fail alarm

Alarm name Trigger

Failed AC supply Total loss of any one phase or all phases AC

supply to the system.

Battery CB tripped Failure of any battery CB

Load CB tripped Failure of any load fuse

High Load voltage System voltage is above 57.0Vdc

High Float voltage System voltage is above 55.70Vdc

Low Load voltage System voltage is below 48Vdc

Low Float voltage System voltage is below 52.8Vdc

Failed Rectifier Loss of output and input information from a

rectifier, Loss of communication between

Smartpack controller and rectifier

System monitor failure Smartpack output failure

Table 18.5 Alarm trigger conditions

Common

Normally closed

Normally open





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18.2 Digital inputs.

For SP18 / SP18-RRU Systems:

The alarm PCB also has up to six digital inputs that can be used on, two of which are pre set for

Generator Feed and Off Normal (but disabled).

Input 1: Generator input.

Input 2: Off normal input.

Figure 18.6 Alarm PCB showing digital input pin outs

Input voltage range 0-75V

Terminal impedance 200kΩ

Operating current between terminals 30mA

Figure 18.7 Digital input specification

Input 1: Generator input (Disabled).

When operating on AC mains, the digital input is left open, (its normal state.) If this input is

closed (shorted), the controller will assume that it is now operating from a generator. The

controller will then limit the battery charge current down to a small value in order to limit the

strain introduced on the generator. In this way, the generator can be used to supply only the

load, and not be burdened by also trying to recharge discharged batteries at the same time.

Input 2: Off normal input (Disabled).

When in a normal state the digital input is left open. If this input is closed (shorted), the

controller will extend an off normal alarm on the alarm relay output (relay 6.), This could be

used in combination with a switch to indicate someone is on site.

Input 3: Spare Connection.

Input 4: Load MCB fail alarm.

When a load MCB is in the off position and alarm will be generated and sent to the

Smartpack which will change the state for relay #4. (see Fig 13-3)

Alarm State TB Pin

Input 1 + 2

1

Input 1 - 2

Input 2 + 2

3

Input 2 - 4

Alarm State TB Pin

Input 3 + 1

1

Input 3 - 2

Input 4 + 1

3

Input 4 - 4

Input 5 + 1

5

Input 5 - 6

Input 6 + 1

7

Input 6 - 8





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Input 5: Used for external load fuse alarm (Disabled).

Input 6: Spare Connection.

For more information, refer to Quick Start Guide: Flatpack2, PS System

(356804.103).

For other Systems:

The Smartpack controller accepts up to 6 inputs to the system, 2 are used.

Input 1: Generator input. Normally closed.

Input 2: Off normal input. Normally closed.

Alarm State TB Pin

Input 1 + 1

1

Input 1 - 2

Input 2 + 1

3

Input 2 - 4

Alarm State TB Pin

Input 3 + 2

1

Input 3 - 2

Input 4 + 2

3

Input 4 - 4

Input 5 + 2

5

Input 5 - 6

Input 6 + 2

7

Input 6 - 8

Input 1: Generator input.

When operating on AC mains, the digital input is left open, (its normal state.) If this input is

closed (shorted), the controller will assume that it is now operating from a generator. The

controller will then limit the battery charge current down to a small value in order to limit the

strain introduced on the generator. In this way, the generator can be used to supply only the

load, and not be burdened by also trying to recharge discharged batteries at the same time.

Input 2: Off normal input.

When in a normal state the digital input is left open. If this input is closed (shorted), the

controller will extend an off normal alarm on the alarm relay output (relay 6.)

Pin 1 Pin 10

Pin 1 Pin

20

TB1

TB2





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19. +24 V DC/DC CONVERTER

The Flatpack DC/DC 48/24, a modular hot plug-in DC/DC converter.

Fig 19.1 A DC/DC converter module

The converter is specially designed to provide a high quality and highly reliable DC output

voltage. The module has a soft start power-up and an internal blocking diode allows hot plug-in

and isolates any faults in the converter output from the DC bus. Several internal protection

circuits ensure safe operation, even outside specified limits for normal operation.. A module

failure alarm is given if the module shuts down due to high output voltage, or in case of an

internal failure. Converters connected in parallel will exhibit active load sharing via CAN bus.

Front LEDs show power ON/OFF and alarm status in addition to a LED bar graph for output

current indication. The Flatpack DC/DC 48/24 will operate in ambient temperatures up to

+75°C (+167°F). At temperatures above +65°C the output power may be derated.

This unit has the part number: 241114.503, and is only included in SEF29-X-156 systems .

The output of the 24V DC/DC converter is found on top if the cabinet, via a 175A red

Anderson connection.

The 24V output of the SEF29-X-156 systems are floating. That is, to achieve a non floating

+24V output with respect to the -48V output, the negative of the DC/DC converter will need to

be brought back to the common positive bar inside the distribution at the top of the cabinet.

The alarms extended from the DC/DC converter are to be found on a labeled terminal block

inside the -48V distribution area.

See the attachments for more data regarding the DC/DC Converter.





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Fig 19.2

Do not use the top battery shelf if the DCDC converter rack is being used. If additional battery

strings are needed, please use a battery extension rack. Note: This is relevant only for systems

with a DCDC converter rack fitted.

DCDC converter

rack with 4

modules in place

Do not use this

top battery shelf if

the DCDC

converter rack is

being used.





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20. AC MAIN SUPPLY INSTALLATION

AC mains connection terminals are provided for the AC mains connection. The terminals are

pre-connected to the rectifier modules. Cables of up to 10mm2 size can be connected to these

terminals. Termination or configuration of the AC Mains connection is only to be performed by

a licensed electrical installer.

When connecting power to this system, a nearby AC mains disconnect device should be

integrated into the circuit to facilitate servicing. This could be an isolating switch, circuit

breaker or equivalent device.

Phase distribution on rectifiers

The system is pre-wired to suit a 3-phase +N and Earth AC supply. Other configurations are

possible, see above. The phase distribution for the rectifiers is shown below. While installing

the rectifiers please ensure that they are distributed evenly between phases to ensure a balanced

load on each phase where possible.

Figure 20.1 Cabinet Front view.

Distribution

controller L1 L1 L1

(Blank) L2 L2 L2

(Blank) L3 L3 L3

DC/DC Converter DC/DC Converter

DC/DC Converter DC/DC Converter

Figure 20.2 AC Phase arrangement

9 Way Rectifier Rack – showing AC Phase positions

and (optional) DC/DC converters





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Figure 20.3 Three-Phase

Figure 20.5 1xSingle-Phase

Termination or configuration of the AC Mains connection is only to be performed by a licensed electrical installer.

Three-Phase Input Remove the top panel to access the AC mains terminals.

1) Bring the mains cable into the cabinet through the

top of the cabinet. The cable entry is through the

punch out holes on top of the cabinet. Cable

grommets (gland) need to be installed around the

hole for cable protection.

2) Ensure that the neutral bridges are in place.

3) Connect Earth conductor to terminal PE, Phase

conductors to terminals L1, L2 and L3, and

Neutral conductor to terminal N.

4) Tie the incoming AC cables securely with cable

ties for support. Ensure that cables do not pass

through any sharp edges.

3 x Single-Phase Input(s) Remove the top panel to access the AC mains terminals.

1) Bring the mains cable into the cabinet through the

top of the cabinet. The cable entry is through the

punch out holes on top of the cabinet. Cable

grommets (gland) need to be installed around the

hole for cable protection.

2) Ensure that any neutral bridges are removed.

3) Connect Earth conductor to terminal PE, Phase

conductors to terminals L1, L2 and L3, and

Neutral conductors to terminals N1,N2,N3.

4) Tie the incoming AC cables securely with cable

ties for support. Ensure that cables do not pass

through any sharp edges.

1 x Single-Phase Input Include bridges across the active terminals to activate all 9

rectifier positions, as well as bridges across the neutral

terminals.

Alternatively, if no active bridges are on hand and the

system has need for only three rectifiers, it is possible to

only use the three rectifier positions that are powered by the

single connected phase.

In all these cases the system must be labeled

accordingly.

L1 L2 L3 N N N PE

N Bridges in place

Figure 20.4 3xSingle-Phases

L1 L2 L3 N1 N2 N3 PE

Remove

bridges

L1 L2 L3 N N N PE

Active

bridges





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21. DC DISTRIBUTION INSTALLATION

The FlatPack2 System is equipped with a 24-way distribution module fitted at the top of the

cabinet. The circuit breakers that can be fitted on the standard comb bus are 6x 80-125A

(27mm pitch) + up to 18x 1-63A standard width (18mm pitch) type. The common terminal bar

is located behind the load circuit breakers and is accessible by removing the top cover.

Note: -48V will be present on the output terminals of the MCB’s even when in the off position

and no load is connected, due to MCB monitoring. There is no risk to personnel from this

voltage. The current available from the source for the fuse fail diode matrix (through the

reverse biased diode) at short circuit using a 20MOhm multimeter= 0.0052A when direct

connection is made to the cathode of the sensing diodes. This can be considered a safe level.

When installing DC load cables, be aware of the position of the AC input terminal block, behind the positive common bar.

The circuit breakers are arranged from left to right as:

Position # from

left

Accommodate CB

size CB Factory fitted

1 80 to 125A 100A

2 80 to 125A 100A

3 80 to 125A 125A

4 80 to 125A (125A for DCDC

converter if fitted)

5 80 to 125A

6 80 to 125A

7 1 to 63A 32A

8 1 to 63A 32A

9 1 to 63A 32A

10 1 to 63A 32A

11 1 to 63A 32A

12 1 to 63A 32A

13 1 to 63A 32A

14 1 to 63A 32A

15 1 to 63A

16 1 to 63A

17 1 to 63A

18 1 to 63A

19 1 to 63A 10A

20 1 to 63A 4A

21 1 to 63A 4A

22 1 to 63A 4A

23 1 to 63A

24 1 to 63A

Fig 21.1 DC distribution





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Load Cable Installation Considerations

Consideration should be given to the entry arrangement of load cables to ensure easy

installation of additional load cables when the system is operating.

Ensure protective edging is fitted to any sharp edges over which cables pass.

Ensure cables are suitably supported by a cross beam, making sure not to over stress the

common positive bar and circuit breakers.

22. TEMPERATURE COMPENSATION

The system is supplied with a temperature-sensing probe for temperature compensation

charging. The temperature compensation cable is temporarily cabled tied to the system. The

cable should be carefully untied and the transistor probe should be placed in the middle of the

battery string(s) for measurement of air temperature as close as possible to the batteries. Do not

rest the probe directly against any of the batteries as this will give a false reading in the event of

that individual battery having a fault.

Fig 22.1 Temperature probe deployment should be near, but not touching, the middle string of

batteries.





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Installation Checklist

Check these points OK

Check that the incoming AC connections are correct.

Check that the terminal boots and battery link caps are fitted on all the batteries.

Check that the load connections are of correct polarity

Check that battery string voltage is between -48 and -55 Vdc

Check that the external alarm cabling is installed and terminated

Check that the temperature probe is extended to the batteries.

Check that the temperature compensation is on (activated by default).





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23. COMMISSIONING

Pre-Start / Initial Checks

Check the following: OK

System installation is completed

Check that the system installation has been correctly performed (ref. Installation

sections of this manual).

Battery and load are disconnected

Verify that the battery circuit breakers and load circuit breakers are in the OFF

position.

Rectifier modules are connected

Verify that all rectifier modules are plugged in properly & the front pull out levers

are pushed in. NOTE: Rectifiers are allocated with a ID that is relevant to its

position in shelves.

Rectifier system connected to mains supply and Protective Earth

Check that the system’s mains cable is connected to the mains supply.

System Start-Up


Turn the system ON from the AC input supply

Read output voltage* (approx. 54- 55V)

Wait for about 1 min. and check there is DC output voltage* on the alarm module’s

display

Measure output voltage

Use a Digital Voltmeter* to verify that the output voltage is in accordance with

the system’s Default Settings (end of this section) and note in the section

immediately to the right.

VDC

Rectifier modules are ON and without fault alarms

Verify that the Flatpack2 modules are in normal operating mode (not reporting

alarms)

Check and calibrate voltage reading in the alarm display

If the measured voltage deviates more than 0.2V from the display

reading, re-calibrate the alarm module.

Measure

DVM*

Display in

Alarm Mod.

Switch the system OFF at the Input supply

Connect the load MCB

Battery circuit breakers are NOT connected Switch the system ON at the input supply.

Measure the Battery Voltage*

Using a DVM measure the battery voltage Measured

with DVM*





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Adjust output voltage to equal the measured battery voltage from the alarm module’s

keypad adjust the rectifier output voltage to equal ( 1 V) the measured battery

voltage. Temperature-compensated charging must be deactivated when adjusting the

output voltage.

Close the battery circuit breakers

It is important that the system is switched ON before connecting the batteries.

Otherwise, the battery terminals could be damaged by high currents trying to charge

the rectifiers’ internal capacitors.

Adjust output voltage (float voltage) from the alarm module’s

keypad to the voltage recommended by the battery manufacturer

(54.0Vdc at 25°C)

Verify that the Low Battery Alarm is not activated. Record the

voltage*

Measured with DVM*

* DVM must be a Calibrated True RMS meter

Checking the Alarms

The Alarms are factory preset and should not require any re-setting on site. To verify the

operation of the Alarms use the following procedure.


1. Mains Fail

Turn off the mains power at the input MCB’s and let the batteries supply

the load.

Verify if the Alarm LED is illuminated on the Alarm Module. Using a

Continuity Tester, check the operation of the N/O N/C relays at the

alarm PCB. Refer to table 18.1. Please ensure batteries are connected

prior to starting this test. Turn on the mains again and verify that the

Active alarm is automatically reset.





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2. The voltage alarms can be tested using any method in which the system

voltage can be varied, or the alarm setting can be adjusted. Two methods

are listed here. Refer to table 18.1 for relay outputs:

External Power Supply Method

ISOLATE THE BATTERIES FROM THE SYSTEM AND CONNECT A

0-60VDC EXTERNAL POWER SUPPLY TO THE OUTPUT BARS. ENSURE THE

CORRECT POLARITY WHEN CONNECTING!

Once the mains to the system is turned off, the controller will display

the output voltage of the external power supply. The power supply can then

be adjusted to activate the various high and low voltage alarms.

This method will have a constant mains alarm as well as the alarms

being tested.

Adjusting Alarm Activation Level Method Connect a PC/laptop to the Smartpack controller and run the latest

version of Powersuite.

Note: Once each of the alarms (below) have been tested, ensure you

change their alarm levels back to their original values. Each alarm is to

be tested, one at a time.

To test High Battery Alarm 1 (High Float), change its value to at

least 0.5V below the system voltage. This will activate an alarm on

the display and at the alarm PCB. Using a Continuity Tester, check

the operation of the N/O N/C relays at the alarm PCB.

To test High Battery Alarm 2 (High Load), change its value to at

least 0.5V below the system voltage. This will activate an alarm on

the display and at the alarm PCB. Using a Continuity Tester, check

the operation of the N/O N/C relays at the alarm PCB.

To test Low Battery Alarm 1 (Low Float), change its value to at least

0.5V above the system voltage. This will activate an alarm on the

display and at the alarm PCB. Using a Continuity Tester, check the

operation of the N/O N/C relays at the alarm PCB.

To test Low Battery Alarm 2 (Low Load), change its value to at least

0.5V above the system voltage. This will activate an alarm on the

display and at the alarm PCB. Using a Continuity Tester, check the

operation of the N/O N/C relays at the alarm PCB.

3. Off Normal

This alarm indicates that a battery test initiated by a PC is in progress,

and can be tested using a PC and the Powersuite software.

Alternatively, short pins 3 & 4 on TB1 to create an off normal ( see

section 18.2 Digital inputs)

4. Rectifier Fail

Ensure the rectifier is off then insert a plastic object into the fan of the

rectifier. Turn ON rectifier; this should give a rectifier fail alarm. Using

a Continuity Tester, check the operation of the N/O N/C relays at the

alarm PCB. The fan should never be stopped by inserting an object into

it while running, as this could damage the fan.





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5. Load Fuse

Turn off one of the load circuit breakers. (Note: The CB must be

connected to a load). This will activate an Alarm on the Display and at

the alarm PCB. Using a Continuity Tester check the operation of the

N/O N/C relays at the alarm PCB.

6. Battery Fuse

NOTE: All battery CB’s have to be ON for there to be NO Battery fuse

alarm. Ensure all vacant battery shelves have heatshrink on their loose

cables When the Battery is connected, simply switch off one Battery circuit

breaker. This will activate an Alarm on the Display and at the alarm PCB.

Using a Continuity Tester, check the operation of the N/O N/C relays at the

alarm PCB.

7. Monitor Fail:

Unlock and release the handles of the SmartPack alarm module by inserting

a small screw driver into the holes in the upper corners of the front panel and

carefully push it downwards. The handle will release and pop out. Remove

CON5 from the rear on the Smartpack controller. This will activate the

Monitor Fail Alarm. Using a Continuity Tester, check the operation of the

N/O N/C relays at the Monitor Fail PCB.

8. DCDC Converter Fail.

Ensure the Converter is off then insert a plastic object into the fan of the

rectifier. Turn ON converter; this should give a converter fail alarm. Using a

Continuity Tester, check the operation of the N/O N/C relays at the

converter alarm PCB. The fan should never be stopped by inserting an

object into it while running, as this could damage the fan.

The DCDC converter alarm terminal block is located to the left of the

cabinet below the monitor fail alarm, and is mounted with the battery

expansion alarm extension. See section 18.





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Default -48V System Settings

Alarm & Boost Settings Factory set

Default

Checked

System Voltage 54.00

High Load Voltage (High Batt 2) 57.60

High Float Voltage (High Batt 1) 55.70

Low Load Voltage (Low Batt 2) 48.00

Low Float Voltage (Low Batt 1) 52.80

Boost Voltage 52.00 -56.00 Disabled

24. GENERAL MAINTENANCE CHECKS

The following general maintenance checks should be performed on all equipment. Detailed

maintenance procedures for specific equipment is included later in this document.

Step Comments

Documentation available Ensure that all relevant site-specific

drawings are available i.e. Layouts, cabling

schedule, signal connections.

Remove front Panels Allowing access to system components.

Carefully vacuum inside underneath and on

top using an insulated hose

Ensuring the system is free from dust and

dirt.

Ensure that all connections are correct Look for any possible defective or loose

connections, and excessive temperatures.

Ensure that all equipment is free from

damage

Verify that damage has not occurred since

installation and commissioning

Check the alarm voltage settings using the

“User” menu via the front keypad

Verify that all alarm voltage settings are set

as the system default settings.

Check alarm relay operation to remote

monitoring by toggling individual relays

using the “Service” menu via the front

keypad.

Call remote monitoring station and confirm

operation as required.





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25. MODULE MAINTENANCE

The Flatpack2 rectifier has no customer

serviceable components

Should a rectifier exhibit a fault, simply pop

the handles out, and pull out using these same

handles on the front of the module

(Contact Eltek Pacific for repairs/

replacement)

The DC/DC converter has no customer

serviceable components.

Should a converter exhibit a fault, simply pop

the handles out, and pull out using these same

handles on the front of the module

(Contact Eltek Pacific for repairs/

replacement)

26. GENERAL PROCEDURES

As a general requirement we would recommend the following checks be made to the system at

six monthly intervals.

Check Frequency Purpose

Visual inspection Monthly To identify any obvious problems. Such as

corrosion to terminal posts, leaking batteries,

not excessively dirty or dusty, not

mechanically damaged in any way

Battery Discharge

Test via control

module

6 monthly To determine battery performance

Check and adjust

DC output voltage

6 Monthly To ensure rectifier is charging at correct

voltage level.

Torque battery

terminals

6 Monthly To ensure correct level of torque as per battery

manufacturers install instructions.

General clean 6 Monthly Wipe down systems remove any dust build up

27. SYSTEM COMPONENTS MINIMUM OPERATING LIFE

Description Minimum

Operating

Life (years)

Potential

Failure

Indication Action

FlatPack2

Rectifier

>15 Fault LED

lit

Red LED lit Replace

Module

Smartpack

Control Module

>15 Monitor

Failure

Monitor fail

relay

Replace

Module

DC/DC Converter >15 Failure Red LED lit Replace

Module





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28. POWERSUITE AND WEB POWER

Installation and Using of PowerSuite Software.

The PowerSuite system communication software must be installed on your personal

computer. PowerSuite is available on CD-ROM. By inserting the CD-ROM in the CD-

ROM drive. The installation program will guide you through a complete installation.

Setting up Communication between PC and Smartpack.

There are two methods to build the connection between a computer and a SMARTPACK.

Firstly, a connection can be set from a computer, via an A-B USB cable, to the USB port in

the front panel of a SMARTPACK.

The following steps show how to login to PowerSuite.

1. Via USB connection open PowerSuite 3.3, go to “Connect” “Serial (Virtual USB) 1”

“Find COM Port #” enter Password “3” and click “Connect”.

Figure 28.1 Connect to the Smartpack

2. If you have an Ethernet connection plugged into the back of the Smartpack, then you

can communicate with the Smartpack. You will need to setup the IP address of the

Smartpack following the Webpower system manual (which is on the accompanying

CD). To open an Ethernet connection, open PowerSuite 3.3, go to “Network” “New

Connection”, fill in the IP address, enter password “3” and click “Connect”.

On the CD you will find “Webpower install” folder and the EVIPsetup file in the Eltek

Network Utility folder that can be used to set up the IP address of the Smartpack.

Following the manual (also in this folder) will show how to setup the IP and log into the

PowerSuite via local network.

Figure 28.2 Contents of accompanying CD





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Configuration of the Smartpack

The Smartpack is pre-configured before shipment, and all the pre-configuration is saved in an

“xml” file on the CD. To upload the configuration to the Smartpack, simply import the “xml”

file to Smartpack via PowerSuite. If it is necessary to re-configure it, please follow the step

below.

1. Import the required “.xml” file into Smartpack. Go to “Power Suite” “Tools”

“Import/Export Configuration” “Source” “Read from file” .Click “Open…”

Figure 28.3 Import “xml” file (a)

2. Check the box “Read from file” and click “NEXT”, browse to your xml file on the CD

and follow the prompts.

Figure 28.4 Import “xml” file (b)





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Using PowerSuite to Monitor the Smartpack

The site information should be updated at the beginning of the commissioning (Fig 15.6).

Message 1 and 2 will be filled out already with some information.

Figure 28.5 Site Information Window

The status of each part of the power system can also be read

form PowerSuite. To check the status of any particular part

of the system, simply double click the name of the coloured

indicator in the “Power Explorer”. Alarm indicators:

The “Green” shows working normally.

The “Red” means a failure is present or power is

disconnected.

Figure 28.6 Power Explorer bar





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The other parameters of the power system can be read and set in the function block above the

Power Explorer.

Figure 28.7 Other Configuration Tools

The Active alarm group window under “Alarms Overview” will give you a quick snapshot of

the alarms that are on the system.

Figure 28.8 Activate Alarm Group Window

For more detailed information on using PowerSuite see the attachment:

PowerSuite User Guide (356807.063)





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29. ATTACHMENTS

29.1 Flatpack2 2kW rectifier Datasheet

29.2 Flatpack2 1.8kW rectifier Datasheet

29.3 Smartpack Datasheet

29.4 Flatpack DC/DC -48/+24 Datasheet

29.5 12FFT100 Battery Datasheet

29.6 12FIT100 Battery Datasheet

29.7 Battery MSDS

29.8 TG6209 Battery bracket label swatch

29.9 TG5537 Front panel label swatch

29.10 TG5536 Black on Yellow self adhesive vinyl labels

29.11 TG6208 Software setting file FP2

29.12 TG6223 Alarm matrix FP2

29.13 TG6228 Alarm matrix DC/DC converter

29.14 TG6217 Alarm pinout FP2

29.15 TG6210 General arrangement SEF29-X-149


29.17 TG6215 General arrangement SEB5-12FIT100-002

29.18 TG6216 General arrangement SEB6-12FFT100-002


29.20 TG6308 Cabinet to wall support channel

29.21 TG6224 Wiring diagram (Legacy)

29.22 TG6682A Schematic for SP18 System

29.23 TG6683A Schematic for SP18-RRU System

29.24 TG6678A General arrangement SP18 system

29.25 TG6667D General arrangement SP18-RRU system

29.26 TG9280A General arrangement SP18 Battery Extension Rack

29.27 PowerSuite User Guide (356807.063)

www.eltekvalere.com See reverse side for specifications

Flatpack2 48/2000 HE Rectifier Module

Product Features and Advantages Flexibility and reliability Extensive use of digital controllers has enabled advanced functionality to meet most customers’ requirements. It also provides intelligent self-protective features like reduced output power at high temperatures or low mains. Plug and play Plug a new rectifier into the system, and it automatically logs on, gets an assigned ID, downloads the system set parameters from the control system and starts up with a minimum of installation time, and without interrupting the system or attached equipment. The HE rectifier is made fully compliant with the standard Flatpack2 rectifier which means it can be used in any FP2 system solutions, whether it is in new installations, site expansions or replacement programs. Global compliance Eltek Valere is among the market leaders in all regions in the world, and designs the core products to be compliant to all relevant standards and customer requirements. All Flatpack2 rectifiers are CE marked, UL recognized and NEBS compliant. Patents pending Flatpack2 HE is a result of intensive research over many years. Several unique technical solutions are introduced, protected by patent applications.

The most efficient rectifier in the industry!

The combination of innovative design, efficiency and reliability makes

the Flatpack2 HE stand out. With an efficiency up to 96.5%, the losses

have been reduced by 50% compared to the current industry standard.

In a global perspective, considering the high energy consumption in the

telecom industry, this technology breakthrough is not only reducing

operational cost for the operators, but it can also have a significant environmental impact.

Applications Wireless, fiber and fixed line communication Today’s communications demand state of the art, cost effective and compact DC power systems. Flatpack2 HE delivers an industry leading power density and superb reliability at lowest lifetime cost. The HE rectifier also has an extremely high efficiency at low load, which historically has been a drawback with most modern soft switching technologies.

Broadband and network access Increasing network speed demands flexible and expandable DC power solutions. The Flatpack2 HE rectifiers are your key building blocks for future needs.

Small and large Due to the high power density, cost competitive design and a highly flexible system communication interface, Flatpack2 HE rectifiers are used in system solutions from 2kW to 192kW.

http://www.eltekvalere.com

www.eltekvalere.com

Eltek Valere Gråterudv. 8, PB 2340 Strømsø, 3003 Drammen, Norway

Phone: +47 32 20 32 00 Fax: +47 32 20 32 10

Applicable Standards Electrical safety IEC 60950-1

UL 60950-1 CSA 22.2

EMC ETSI EN 300 386 V.1.3.2 EN 61000-6-1 (immunity, light

industry) EN 61000-6-2 (immunity, industry) EN 61000-6-3 (emission, light industry) EN 61000-6-4 (emission, industry) Telcordia NEBS GR1089 CORE

Mains Harmonics EN 61000-3-2

Environment ETSI EN 300 019-2-1 Class 1.2 ETSI EN 300 019-2-2 Class 2.3 ETSI EN 300 019-2-3 Class 3.2 ETSI EN 300 132-2 Telcordia NEBS GR63 CORE Zone 4 RoHS compliant

Specifications are subject to change without notice

Efficiency

85%

90%

95%

100%

200 400 600 800 1000 1200 1400 1600 1800 2000

Output Load (W)

96% 95%

241115.105.DS3 – v9

Flatpack2 48/2000 HE Additional Technical Specifications

Ordering Information

Part no. Description 241115.105 Flatpack2 48/2000 HE

AC Input Voltage 85-300 VAC (Nominal 185 – 275 VAC)

Frequency 45 to 66Hz

Maximum Current 11.6 Arms maximum at nominal input and full load

Power Factor > 0.99 at 50% load or more

Input Protection o Varistors for transient protection o Mains fuse in both lines o Disconnect above 300 VAC

DC Output Voltage 53.5 VDC (adj. range: 43.5-57.6 VDC)

Output Power 2000 W at nominal input

Maximum Current 41.7 Amps at 48 VDC and nominal input

Current Sharing ±5% of maximum current from 10 to 100% load

Static voltage regulation

±0.5% from 10% to 100% load

Dynamic voltage regulation

±5.0% for 10-90% or 90-10% load variation, regulation time < 50ms

Hold up time > 20ms; output voltage > 43.5 VDC at 1500W load

Ripple and Noise o < 100 mV peak to peak, o 30 MHz bandwidth o < 2 mV rms psophometric

Output Protection o Overvoltage shutdown o Hot plug-in - Inrush current limiting o Short circuit proof o High temperature protection

Other Specifications Efficiency >96% at 30-70% load

Isolation 3.0 KVAC – input and output 1.5 KVAC – input earth 0.5 KVDC – output earth

Alarms: o Low mains shutdown o High temperature shutdown o Rectifier Failure o Overvoltage shutdown on output o Fan failure o Low voltage alarm at 43.5V o CAN bus failure

Warnings: o Low temperature shutdown o Rectifier in power derate mode o Remote battery current limit activated o Input voltage out of range, flashing at

overvoltage o Loss of CAN communication with

control unit, stand alone mode

Visual indications

o Green LED: ON, no faults o Red LED: rectifier failure o Yellow LED : rectifier warning

Operating temp

-40 to +75°C (-40 to +167°F)

Storage temp -40 to +85°C (-40 to +185°F)

Cooling Fan (front to back airflow)

Fan Speed Temperature and current regulated

MTBF > 350, 000 hours Telcordia SR-332 Issue I, method III (a) (Tambient : 25°C)

Acoustic Noise

< 20dBA at nominal input and full load (Tambient <= 25°C)

< 56dBA at nominal input and full load (Tambient > 40°C)

Humidity Operating: 5% to 95% RH non-condensing Storage: 0% to 99% RH non-condensing

Dimensions 109 x 41.5 x 327mm (wxhxd) (4.25 x 1.69 x 13”)

Weight 1.950 kg (4.3lbs)



Flatpack2 48/2000 Rectifier Module

Key Features

Highest efficiency in minimum space Resonant topology makes the module efficiency industry leading and contributes to the rectifier’s ultra compact dimensions. Digital controllers Primary and secondary controls are digitalized, enabling excellent monitoring and regulation characteristics. Thus, the number of component has been reduced by 40% - for highly reliable, long life, trouble free DC power systems. Heat management Front-to-back air flow with chassis-integrated heat sinks gives the module the most suitable working environment and no limitations in the scalability of the desired system solution. Unique connection A true plug-and-play connection system: time-to-install and cost-reducing solution. Global approvals Flatpack2 is CE marked, UL recognized and NEBS certified for worldwide installation.

Versatile and powerful solution for any application

The combination of cost-effective design, power density and

reliability makes the Flatpack2 a product family that truly stands

outs and provides unparalleled network availability. The versatility

of the Flatpack2 rectifier means that it can be used in a wide variety of 48VDC and 24VDC applications across the globe.

Applications

Wireless, fiber and fixed line communication Today’s communications demand state of the art, cost effective and compact DC power systems. Flatpack2 delivers an industry leading power density and superb reliability at lowest lifetime cost

Broadband and network access Increasing network speed demands flexible and expandable DC power solutions. The Flatpack2 rectifiers are your key building blocks for future needs.

Small and large Due to the high power density, cost competitive design and a highly flexible system communication interface, Flatpack2 rectifiers are used in system solutions from 5kW to 96kW. Product Description The Flatpack2 is a battery charger and rectifier for stand-alone use or for working in parallel as part of a DC power system controlled and monitored by the Smartpack. Flatpack2 is optimized for a wide range of system sizes. Digital communication over CAN bus with Smartpack simplifies system design and enhances flexibility. Realization of Flatpack2 systems is possible by fitting 4 rectifiers across a 23” or 19” shelf.

www.eltekvalere.com Headquarters: Eltek Valere 1303 E. Arapaho Rd, Richardson, TX. 75081, USA Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101

Eltek Valere

Gråterudv. 8, PB 2340 Strømsø, 3003 Drammen, Norway Phone: +47 32 20 32 00 Fax: +47 32 20 32 10

Applicable Standards Electrical safety IEC 60950-1

UL 60950-1 CSA 22.2

EMC ETSI EN 300 386 V.1.3.2 (telecommunication network) EN 61000-6-1 (immunity, light industry) EN 61000-6-2 (immunity, industry) EN 61000-6-3 (emission, light industry) EN 61000-6-4 (emission, industry) Telcordia NEBS GR1089 CORE

Mains Harmonics EN 61000-3-2

Environment ETSI EN 300 019-2 (-1, -2, -3) ETSI EN 300 132-2 Telcordia NEBS GR63 CORE Zone 4 RoHS compliant

Specifications are subject to change without notice 241115.100.DS3 – v6

Flatpack2 48/2000 Additional Technical Specifications


Part no. Description 241115.100 Flatpack2 48/2000

Input AC Voltage 85-300 VAC (Nominal 185 – 275 VAC)


Maximum Current 12.5 Arms maximum at nominal input and full load


DC Voltage 120-275VDC (Rated 140 – 250VDC)

Input Protection o Varistors for transient protection o Mains fuse in both lines o Disconnect above 300 VAC




Current Sharing ±5% of maximum current from 10% to 100% load


±0.5% from 10% to 100% load




Ripple and Noise o < 100 mV peak to peak, o 30 MHz bandwidth o < 0.96 mV rms psophometric

Output Protection o Overvoltage shutdown o Blocking diode o Short circuit proof o High temperature protection

Other Specifications Efficiency Typical 92%, min. 91% at 40-90% load


Alarms: o Low mains shutdown o High temperature shutdown o Rectifier Failure o Overvoltage shutdown on output o Fan failure, one or two fans. o Low voltage alarm at 43.5V o CAN bus failure

Warnings: o Low temperature shutdown o Rectifier in power derate mode o Remote battery current limit activated o Input voltage out of range, flashing at

overvoltage o Loss of CAN communication with

control unit, stand alone mode

Visual indications

o Green LED: ON, no faults o Red LED: rectifier failure o Yellow LED : rectifier warning

Operating temp

-40 to +75°C (-40 to +158°F)


Cooling 2 fans (front to back airflow)

Fan Speed Temperature and current regulated

MTBF > 350, 000 hours Telcordia SR-332 Issue I, method III (a) (Tambient : 25°C)

Acoustic Noise

< 55dBA at nominal input and full load (Tambient < 30°C)



Weight 1.9 kg (4.19lbs)


www.eltekenergy.com I www.flatpack2.com

Flatpack2 48/1800

Switch Mode Power Supply 48VDC

Key Features

ü Highest efficiency in minimum space

Resonant topology makes the module efficiency industry

leading and contributes to the rectifier’s ultra compact

dimensions.

ü Digital controllers

Primary and secondary controls are digitalized, enabling

excellent monitoring and regulation characteristics.

Thus, the number of component has been reduced by

40% - for highly reliable, long life, trouble free DC

power systems.

ü Heat management

Front-to-back air flow with chassis-integrated heat sinks

gives the module the most suitable working

environment and no limitations in the scalability of the

desired system solution.

ü Unique connection

A true plug-and-play connection system: time-to-install

and cost-reducing solution.

ü Global approvals

Flatpack2 is CE marked, UL recognized and NEBS

certified for world wide installation.

Product Description

The Flatpack2 is a battery charger and rectifier for

stand-alone use or for working in parallel as part of a

DC power system controlled and monitored by the

Smartpack.

Flatpack2 is optimized for a wide range of system sizes.

Digital communication over CAN bus with Smartpack

simplifies system design and enhances flexibility.

Realization of Flatpack2 systems is possible by fitting 5

rectifiers across a 23” shelf and 4 rectifiers across a 19”

shelf.

Applications

Wireless, fiber and fixed line communication

Today’s communications demand state of the art, cost

efficient and compact DC power systems. Flatpack2

delivers the industry leading power density of 21W/in3

and superb reliability at lowest lifetime cost.

Broadband and network access

Increasing network speed demands flexible and

expandable DC power solutions. Flatpack2 is your key

building block for future needs.

Flatpack2 Switch Mode Power Supply 48VDC

109.00

41.5

0

327.22

(coming up…)

109 mm 327 mm

41,5

mm

http://www.eltekenergy.com

http://www.flatpack2.com

Location Company Telephone Fax Europe Eltek Energy AS +47 32 20 32 00 +47 32 20 32 10 Americas Eltek Energy, LLC +1 815 459 9100 +1 815 459 9118 Asia/Pacific Eltek Energy Pte Ltd. +65 6 7732326 +65 6 7753602 China Eltek Energy Ltd. +852 28982689 +852 28983189 Middle East Eltek Middle East +971 4 887 1176 +971 4 887 1175

www.eltekenergy.com I www.flatpack2.com

Flatpack2 Additional Technical Specifications AC Input

Voltage 85-290 VAC (Nominal 185 – 275 VAC)


Maximum Current

10.7 Arms maximum at nominal input and full load


Input Protection Varistors for transient protection Mains fuse in both lines Disconnect above 290 VAC




Current Sharing ±3% from true average current between modules


±0.5% from 10% to 100% load




Ripple and Noise < 100 mV peak to peak, 30 MHz bandwith < 0.96 mV rms psophometric

Output Protection Overvoltage shutdown Blocking diode Short circuit proof High temperature protection

Other Specifications Efficiency Typical 92%, min. 91% at 40-90% load


Alarms: Warnings:

Low mains shutdown High temperature shutdown Rectifier Failure Overvoltage shutdown on output Fan failure, one or two fans. Low voltage alarm at 43.5V CAN bus failure Rectifier in power derate mode Remote battery current limit activated Input voltage out of range, flashing at overvoltage Loss of CAN communication with control unit, stand alone mode

Visual indications

Green LED: ON, no faults Red LED: rectifier failure Yellow LED : rectifier warning

Operating temp

-40 to +70°C (-40 to +158°F)


Cooling 2 fans (front to back airflow)

Fan Speed Temperature and load regulated

MTBF > 250, 000 hours Telcordia SR-332 Issue I, method III (a)

Acoustic Noise < 50dBA at nominal input and 70% load (Tambient < 30°C)



Weight 1.8 kg (3.97 lbs)

Applicable standards Electrical safety IEC 60950-1

UL 60950-1 CSA 22.2

EMC ETSI EN 300 386 V.1.3.2 (telecommunication network) EN 61000-6-4 (emission, industry) EN 61000-6-3 (emission, light industry) EN 61000-6-2 (immunity, industry) EN 61000-6-1 (immunity, light industry) Telcordia NEBS GR1089 CORE

Harmonics EN 61000-3-2

Environment ETSI EN 300 019-2 ETSI EN 300 132-2 Telcordia NEBS GR63 CORE Zone 4 RoHS compliant (pending)

Specifications are subject to change without notice. ORDERING INFORMATION

Part no. Description

241115.001 Flatpack2 48V

Document Rev. No.: 241115.001.DS3 v.05

http://www.eltekenergy.com

http://www.flatpack2.com


Smartpack Controller Monitoring and Control Unit

Key Features ü Front panel LCD and buttons for on-site service without

PC. (Not on Basic Slave model)

ü USB- or RS-232 interface for PC connection locally or remote monitoring and control via modem, Ethernet, web or SNMP.

ü 6/2 user programmable relay outputs for traditional remote monitoring

ü 6/2 user programmable inputs for monitoring of other equipment on site

ü Battery monitoring and testing without site attendance

ü Temperature compensated charging for increased battery lifetime

ü Battery lifetime indication

ü Password protected operator access levels

ü Alarm/event log with time and date

ü Windows-based PC communication software

Powerful and cost effective control module

The Smartpack controller is a monitoring and control unit used as

the vital nerve center of the DC power plant. You operate the

system from the elegant front panel, using three front keys and the

LCD-display. They represent the main interface between you and the system.

Applications

CAN bus communication Smartpack utilizes a digital interface architecture (CAN bus communication). It allows the unit to support dedicated communication channel with each rectifier, providing for increased number of functions and greater flexibility.

Modular design The Smartpack is extremely flexible in its expandability. Additional units connected to the CAN bus can be added to provide extended functionality and increased number of measuring points. Accordingly, system components can be set up and upgraded to meet the demand of any tailor-made power solution. Product Description The Smartpack controller is a powerful and cost-effective module, developed for monitoring and controlling a wide range of Eltek Valere’s DC power supply systems, such as Powerpack, Flatpack2 and Minipack DC power systems. You can also operate the system locally via a PC using the PowerSuite PC application, or remotely via modem, Ethernet and the Web. The module then utilizes the USB- or RS-232 ports to interface with a local PC, SNMP or Web adapters.


www.eltekvalere.com Headquarters: Eltek Valere 1303 E. Arapaho Rd, Richardson, TX. 75081, USA Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101

Eltek Valere

Gråterudv. 8, PB 2340 Strømsø, 3003 Drammen, Norway Phone: +47 32 20 32 00 Fax: +47 32 20 32 10

Specifications Input Voltage 24/48/60 VDC

nominal system voltages

Dimensions (WxHxD)

109 x 44 (1U) x 140mm 4.3 x 1.7 x 5.5”

Specifications are subject to change without notice 242100.100.DS3– v7

Smartpack Controller Additional Technical Specifications


Part no. Description 242100.110 Smartpack Extended (6 + 6 I/O, 2 String Battery connection) 242100.111 Smartpack RS-232 front (RS-232, 6 + 6 I/O, 2 String Battery connection) 242100.112 Smartpack RS-232 rear (RS-232, 6 + 6 I/O, 1 String Battery connection) 242100.113 Smartpack WEB/SNMP (Ethernet, 2 + 2 I/O, 2 String Battery connection) 242100.118 Smartpack WEB/SNMP (Ethernet, 6 + 6 I/O, 1 String Battery connection) 242100.000 Smartpack Basic Slave (without display, buttons & internal power for distributed systems)

Remote Monitoring and Control ü From a PC running PowerSuite

a Windows-based communication program installed on a remote computer, the system can be monitored and controlled via modem or Ethernet network

ü From a PC running a WEB Browser the system can be monitored and controlled via Ethernet network

ü From an NMS via Ethernet (SNMP) With an SNMP agent connected to the Smartpack, the system can be monitored and controlled from a Network Management System (NMS) through Ethernet on Simple Network Management Protocol (SNMP)

ü Using alarm relays (voltage free contacts) 6/2 internal failsafe alarm relays provide voltage free contacts that can be connected to equipment used for traditional alarm monitoring

Features System o Output Voltage Measurement o Total Load Current Measurement o Load/Battery Disconnect o Alarm Level Settings (major / minor) o Alarm Log (up to 1000 events, 10k on HW v2) o Real Time Clock with Battery Backup o Site Text/ID o Test of Relay Outputs o Voltage Level setup o Data logging (up to 7000 data points)

Battery o Battery Current Measurement o Battery Temperature Measurement (optional) o Battery Testing (acc. to discharge table or set time limit) o Battery Test Information (10 latest tests) o Setup of Battery Data o Battery shunt setup o Battery quality indication o Battery Boost Charging o Battery Cable Voltage Drop Compensation o Temperature Compensated Charging o Protection against Temperature Probe Failure

Rectifier o Available information about each rectifier, e.g. serial o number, version, internal temperature o Individual Rectifier Current Measurement o Individual Rectifier Input Voltage o Efficiency Management

Local Monitoring and Control ü From a PC running PowerSuite

a Windows-based communication software, can also communicate with the Smartpack through an USB serial or RS-232 cable

ü LCD and three keypads for local operations If any alarm (major or minor) is activated, a (red or yellow) LED is lit in the front panel, the alarm text appears in the LCD and the corresponding alarm relay is activated In normal operation, the front LCD will display the output voltage, battery current, load current and charge mode. (Not on Basic Slave version)

Available Alarms All alarms can be set up with monitoring of minor, major, average and peak levels. System o Mains Failure (individual phases) o Digital Inputs (programmable names) o Load Disconnect (voltage or timer) o Load Fuse o Load Current

Battery o High Battery voltage o Low Battery voltage o High Battery temperature o Low Battery temperature o Battery Capacity o Battery Disconnect o Battery Fuse o Symmetry Failure o Battery quality indication Battery discharge current

Rectifier o Rectifier Failure o Critical Rectifier Failure (> 1, programmable) o Rectifier Capacity w. programmable level o Rectifier Current Limit o Rectifier Overvoltage Protection o Rectifier Current


Flatpack DC/DC | 48/24DC/DC Converter

The converter is specially designed to provide a high

quality and highly reliable DC output voltage.

Switch mode technology with soft switching and high

switching frequency is used to minimise volume and

weight, and to obtain fast output voltage regulation.

The module has a soft start power-up. When working in

parallel, the converters provide active current sharing.

An internal blocking diode allows hot plug-in and

isolates any faults in the converter output from the DC-

bus.

Several internal protection circuits ensure safe

operation, even outside specified limits for normal

operation.

The Flatpack DC/DC 48/24 is a modular hot plug-inDC/DC converter prepared for stand-alone use, or forworking in parallel as part of a DC/DC rack system.

A module failure alarm is given if the module shuts down

due to high/low input voltage, high output voltage

(selective), or in case of an internal failure.

Converters connected in parallel will exhibit active load

sharing, even without a Monitoring and Control Unit via

CAN bus.

Front LEDs show power ON/OFF and alarm status in

addition to a LED bar graph for output current indication.

The Flatpack DC/DC 48/24 will operate in ambient

temperatures up to +75°C (+167°F). At temperatures

above +65°C (+149°F), the output power may be

derated.

Location Company Telephone FaxEurope Eltek Energy AS +47 32 20 32 00 +47 32 20 32 10Americas Eltek Energy, LLC +1 815 459 9100 +1 815 459 9118Asia/Pacific Eltek Energy Pte Ltd. +65 6 7732326 +65 6 7753602China Eltek Energy Ltd. +852 28982689 +852 28983189Middle East Eltek Middle East +971 4 887 1176 +971 4 887 1175

FLATPACKDC/DC 48/24

SPECIFICATIONS

INPUTInput Voltagerange

40.0-60 VDC

Maximum Current 32 Amps at 40.0 VDC inputProtection Soft start

Internal fuseAutomatic shutdown for inputvoltages < 40 VDC and >62 VDC

OUTPUTOutput Voltage 24-28 VDCOutput Power 1100 W at 27.5 VDCOutput Current 40 Amps at 24 VDCCurrent Share ± 2 AmpsStatic VoltageRegulation

±0.5% from 0 to full load

Dynamic VoltageRegulation

±4.0% for 10-90%or 90-10% load variation

Ripple and Noise <100 mV peak to peak,30 MHz bandwidth

Protection Blocking diodeNon-destructive short circuitoperation and selective highoutput voltage shutdown(30 V)

OTHER SPECIFICATIONSIsolationVoltages

Input/ Earth: 600 VDCInput/ Output: 600 VDCOutput/ Earth: 600 VDC

Converteralarms

No output voltageOvervoltage shutdownFan failure 1 or 2High temperature shutdownShort circuit/ fold back activated

Converterwarnings

DC input voltage out of rangeSingle fan failureHigh temperature/ derating activatedCurrent limit

Visualindications

Green LED: ON, no faultsRed LED: No output, converter failureYellow LED bargraph: measuringoutput current (0-100%)

Efficiency 90% typicalOperatingTemp

-40 to +65°C (-40 to +149°F)+65 to +75 °C (+149 to +167°F):Temperature dependent powerlimiting may occur

Storage Temp -40 to +85 °C (-40 to +185°F)Cooling Temperature controlled fansAcoustic Noise 6.3 BelsDimensions 218 x 43 x 240mm (wxhxd)

(8.58 x 1.69 x 9.45”)Weight < 3kg (< 6.6lbs)

APPLICABLE STANDARDSElectrical safety EN 60950, UL 60950

EMC ETSI EN 300 386 V.1.3.1(telecommunication network)EN 61000-6-3(emission, light industry)EN 61000-6-2(immunity, industry)EN 61000-6-4 (emission, industry)EN 61000-6-1 (immunity, lightindustry)Telcordia GR1089 CORE

Environment ETSI EN 300 019-2ETSI EN 300 132-1ETSI EN 300 132-2Telcordia GR63 CORE Zone 4ETSI EN 300 753 class 3.1(acoustic noise)

Specifications are subject to change without notice.

ORDERING INFORMATIONPart no. Description

241114.503 Flatpack DC/DC 48/24 converter

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Industrial Batteries DepartmentViale Europa, 63 - 36075 Montecchio Maggiore (VI)

ITALY

MATERIAL SAFETY DATA SHEET

FIAMM BATTERIES: Monolite

PRODUCT CHARACTERISTICS

PRODUCTValve Regulated Lead Acid Sealed batteries with absorbed electrolyte wet (non spillable).

PRODUCT TECHNICAL COMPONENTS

Components Description %Lead and Compounds Pb, PbO2, PbSO4 70-80Electrolyte Sulphuric acid in max concentration of 35% 12-20Polymer ABS 6-9

TECHNICAL NAME OF DANGEROUS SUBSTANCESealed batteries containing a solution of sulphuric acid and distilled water, completely

absorbed in separators.

PROPERTIES OF CONTAINERABS polymer, flame retardant FV0, anti-cracking.

PROPERTIES OF DANGEROUS SUBSTANCELiquid, clear, colourless.

BOILING POINT OF DANGEROUS SUBSTANCE110o C

CLASSIFICATION OF DANGEROUS SUBSTANCEClass 8Code page IMDG IMCO No.8121UN No 2800

PACKAGING REQUIRED FOR TRANSPORTATIONBatteries have to be packed in strong outer packagings after insulating each cell

terminals.Packaging Group III

IMPORTANT NOTEThere is no electrolyte in liquid status inside the battery due to the fact that this

electrolyte is completely absorbed by a spungy material.This means that even if you turn upside down (ermetically closed) there will be no

leakage of the electrolyte.Conditions will not change below boiling point (110o C).

SAFETY DATA

NATURE OF HAZARDCorrosive liquid electrolyte causes damage to eyes, skin & air passages.Attacks many materials & clothing.Attacks many metals with liberation of hydrogen which is flammable and forms an

explosive mixture with air.Stored electrical energy.

PROTECTIVE MEASURESGoggles giving complete protection to eyes, acid resistant clothing and gloves, and

safety footwear.Have available an eyewash bottle with clean water.Store in a cool dry place.Keep all vent plugs in position.Charge in a well ventilated area, avoid breathing mist.Keep away from sources of ignition, do not allow smoking or any naked lights.Keep away from children.For safe operating practices see BS 6287:1982

FIRST AIDIf substance has got into eyes, immediately wash out with plenty of water.If ingested drink copious amounts of water and seek immediate medical attention.Remove any contaminated clothing and wash skin with water.Seek medical treatment.

SPILLAGEClose off or contain leak if without risk, using plastic containers if available.Neutralise with soda ash, sodium carbonate or sodium bicarbonate.If undiluted substance has entered a watercourse or contaminated soil or vegetation,

advise local authority.

FIREIf circuit still made, and if safe to do so, the emergency services may sever cables with

fireman’s axe.Smother with dry powder or foam.If necessary keep containers cool by spraying with water.

DISPOSALThis product is defined in SI 232:1994 as being for fitment to an excluded appliance.The cells contain heavy metal and must not be put out for collection in refuse containers.Keep all constituents enclosed and upright.Dispose of only to authorised scrap recoverer.Move only in accordance with local authority requirements.Do not incinerate or throw away.

_____________________________________________________________________________Fiamm Asia Pacific Pte Ltd36 Tuas CrescentSingaporeTel 0065 8653278Fax 0065 8626550

Industrial Batteries DepartmentViale Europa, 63 - 36075 Montecchio Maggiore (VI)

ITALY

MATERIAL SAFETY DATA SHEET

FIAMM BATTERIES: SLA/FAT/UMTB

PRODUCT CHARACTERISTICS

PRODUCTValve Regulated Lead Acid Sealed batteries with absorbed electrolyte wet (non spillable).

PRODUCT TECHNICAL COMPONENTS

Components Description %Lead and Compounds Pb, PbO2, PbSO4 70-80Electrolyte Sulphuric acid in max concentration of 35% 12-20Polymer ABS 6-9

TECHNICAL NAME OF DANGEROUS SUBSTANCESealed batteries containing a solution of sulphuric acid and distilled water, completely

absorbed in separators.

PROPERTIES OF CONTAINERABS polymer, flame retardant FV0, anti-cracking.

PROPERTIES OF DANGEROUS SUBSTANCELiquid, clear, colourless.

BOILING POINT OF DANGEROUS SUBSTANCE110o C

CLASSIFICATION OF DANGEROUS SUBSTANCEClass 8Code page IMDG IMCO No.8121UN No 2800

PACKAGING REQUIRED FOR TRANSPORTATIONBatteries have to be packed in strong outer packagings after insulating each cell

terminals.Packaging Group III

IMPORTANT NOTEThere is no electrolyte in liquid status inside the battery due to the fact that this

electrolyte is completely absorbed by a spungy material.This means that even if you turn upside down (ermetically closed) there will be no

leakage of the electrolyte.Conditions will not change below boiling point (110o C).

SAFETY DATA

NATURE OF HAZARDCorrosive liquid electrolyte causes damage to eyes, skin & air passages.Attacks many materials & clothing.Attacks many metals with liberation of hydrogen which is flammable and forms an

explosive mixture with air.Stored electrical energy.

PROTECTIVE MEASURESGoggles giving complete protection to eyes, acid resistant clothing and gloves, and

safety footwear.Have available an eyewash bottle with clean water.Store in a cool dry place.Keep all vent plugs in position.Charge in a well ventilated area, avoid breathing mist.Keep away from sources of ignition, do not allow smoking or any naked lights.Keep away from children.For safe operating practices see BS 6287:1982

FIRST AIDIf substance has got into eyes, immediately wash out with plenty of water.If ingested drink copious amounts of water and seek immediate medical attention.Remove any contaminated clothing and wash skin with water.Seek medical treatment.

SPILLAGEClose off or contain leak if without risk, using plastic containers if available.Neutralise with soda ash, sodium carbonate or sodium bicarbonate.If undiluted substance has entered a watercourse or contaminated soil or vegetation,

advise local authority.

FIREIf circuit still made, and if safe to do so, the emergency services may sever cables with

fireman’s axe.Smother with dry powder or foam.If necessary keep containers cool by spraying with water.

DISPOSALThis product is defined in SI 232:1994 as being for fitment to an excluded appliance.The cells contain heavy metal and must not be put out for collection in refuse containers.Keep all constituents enclosed and upright.Dispose of only to authorised scrap recoverer.Move only in accordance with local authority requirements.Do not incinerate or throw away.

_____________________________________________________________________________Fiamm Asia Pacific Pte Ltd36 Tuas CrescentSingaporeTel 0065 8653278Fax 0065 8626550

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ALARM MATRIX (Eltek Flatpack2 Ericsson)

Alarm Causes AC Mains fail

High Load / Low load

High Float / Low Float

Battery CB / Load CB

Rectifier fail Off-Normal / BCM

Monitor fail

(Relay output) (1) (2) (3) (4) (5) (6) (External)

Failed AC supply

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High Bus Voltage X X

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Battery CB tripped

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X X X X X X

X – may cause - will always cause * On Alarm module failure, all alarms from the controller (relays 1-6) will enter an open state, giving an alarm on the normally closed (failsafe) output terminals.

TG6223A Alarm Matrix FP2 Ericsson.doc

ALARM MATRIX (Eltek DC/DC Converter Ericsson)

Alarm Causes Alarm Output

DC input voltage >60VDC

Alarms: Red LED

Warnings: amber LED

DC input voltage <40VDC

Single fan failure

High temperature / Derating activated

Current limit

No output voltage

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All of the above situations will cause an alarm signal to be output, however, the warnings will produce an amber light to appear on the module, and an alarm will cause a red light to appear.

TG6228A Alarm Matrix Ericsson DCDC converter.doc

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GENERALARRANGEMENT

FLATPACK2400D

N.E.01/12/05

F.M.

12/12/05

DNTS

1/1

BBATTERYSHELFGAPDIMENSIONFROM38mmTO50mm

18/01/06

CADDNOTEDETAILS

19/01/06

DAMENDEDBATTERYSHAPE

30/01/06

SEF29-X-149

TG6210

EltekPacificPtyLtd

Unit1,22NarabangWay

BelroseNSW2085

AustraliaEltek

PACIFIC

SIDEVIEW

SCALE0.14:1

TOPVIEW

SCALE0.14:1

FRONTVIEW

SCALE0.14:1

ITEMNO.

DESCRIPTION

1LoadCircuitBreakers

2SmartPackModule

3FlatPack2PowerRacks

412FIT100TypeBattery

5BatteryCB'swithAuxiliaries

2200

460

600108

287

1 2 3 4 5

400

50337

Notes:

1.BatteriesShownare12FIT100Type.

2.EachMonoblocWeighs33Kg.

3.SystemContains3FlatPack2PowerRackswitha

Totalof9RectifierPositions.

4.WeightofEachRectifieris1.8Kg.

5.WeightofSystemExcludingBatteriesand

Rectifiersisapprox.120Kg.

6.SystemContainsa24WayDistributionPanel.

7.TotalWeightis810Kg.

8.FloorLoadingis33.75Kpa.

Revisionnote

FE

1RevNo

2

C DBA

12

FOL

D

3Date

Checked

Signature

THIRDANGLE

MATERIAL:

FINISH:

Checked

Released

Approved 6

Designed

Drawn

SHEET

7REVISION

SCALE

8

FE

34

56

C DB

78

A

GENERALARRANGEMENT

FLATPACK2600D

N.E.01/12/05

F.M.

12/12/05

DNTS

1/1

BBATTERYSHELFGAPDIMENSIONFROM47mmTO50mm

18/01/06

CADDNOTES

19/01/06

DCHANGEDCONTAINSDISTRIBUTIONPANELFROM26TO24

03/01/06

SEF29-X-150

TG6211

EltekPacificPtyLtd

Unit1,22NarabangWay

BelroseNSW2085

AustraliaEltek

PACIFIC

SIDEVIEW

SCALE0.14:1

TOPVIEW

SCALE0.14:1

FRONTVIEW

SCALE0.14:1

ITEMNO.

DESCRIPTION


2SmartPackModule


412FFT100TypeBattery


600126

230

2200

460

1 2 3 4 5

600

50280

Notes:

1.BatteriesShownare12FFT100Type.





5.WeightofSystemExcludingBatteriesand

Rectifiersisapprox.140Kg.



8.FloorLoadingis30Kpa.

Revisionnote

FE

1RevNo

2

C DBA

12

FOL

D

3Date

Checked

Signature

THIRDANGLE

MATERIAL:

FINISH:

Checked

Released

Approved 6

Designed

Drawn

SHEET

7REVISION

SCALE

8

FE

34

56

C DB

78

A

BATTERYRACKWITH5STRINGS

OF12FIT100

N.E.01/12/05

F.M.

12/12/05

BNTS

1/1

BAMENDEDBATTERYSHAPE

30/01/06

SEB5-12FIT100-002

TG6215

EltekPacificPtyLtd

Unit1,22NarabangWay

BelroseNSW2085

AustraliaEltek

PACIFIC

SIDEVIEW

SCALE0.14:1

TOPVIEW

SCALE0.14:1

FRONTVIEW

SCALE0.14:1

ITEMNO.

DESCRIPTION

112FIT100TypeBattery


600

108

287

2200

400

1 2

50337

Note:

1.BatteriesShownare12FIT100Type.


3.WeightofSystemExcludingBatteriesisapprox.

85Kg.

4.TotalWeightis745kg.

5.FloorLoadingis31Kpa.

Revisionnote

FE

1RevNo

2

C DBA

12

FOL

D

3Date

Checked

Signature

THIRDANGLE

MATERIAL:

FINISH:

Checked

Released

Approved 6

Designed

Drawn

SHEET

7REVISION

SCALE

8

FE

34

56

C DB

78

A

BATTERYRACKWITH6STRINGS

OF12FFT100

N.E.01/12/05

F.M.

12/12/05

ANTS

1/1

SEB6-12FFT100-002

TG6216

EltekPacificPtyLtd

Unit1,22NarabangWay

BelroseNSW2085

AustraliaEltek

PACIFIC

SIDEVIEW

SCALE0.14:1

TOPVIEW

SCALE0.14:1

FRONTVIEW

SCALE0.14:1

ITEMNO.

DESCRIPTION



2200

230

126

600

50

1 2

280

600

Notes:



3.WeightofSystemExcludingBatteriesisapprox.

105Kg.



Revisionnote

FE

1RevNo

2

C DBA

12

FOL

D

3Date

Checked

Signature

THIRDANGLE

MATERIAL:

FINISH:

Checked

Released

Approved 6

Designed

Drawn

SHEET

7REVISION

SCALE

8

FE

34

56

C DB

78

A

GENERALARRANGEMENT

FLATPACK2600D

WITHDC/DCCONVERTER

N.E.

01/12/05

F.M.

30/01/06

BNTS

1/1

BREMOVEDTOPSTRINGOFBATTERIES

18/04/06

F.M.

G.T.

SEF29-X-156

TG6222

EltekPacificPtyLtd

Unit1,22NarabangWay

BelroseNSW2085

AustraliaE

lte

kP

AC

IF

IC

SIDEVIEW

SCALE0.14:1

TOPVIEW

SCALE0.14:1

FRONTVIEW

SCALE0.14:1

ITEMNO.

DESCRIPTION


2SmartPackModule


4+24VDC/DCConverter



Notes:






5.WeightofSystemExcludingBatteries,Rectifiers

andDC/DCConvertersisapprox.140Kg.


7.SystemContainsupto4DC/DCConverters.

8.WeightofEachDC/DCConverteris3Kg.



1 2 3 4 5 6

126

600

230460

2200

600

50280

Eltek Flatpack 2 User Manual

Documents

Transcript of Eltek Flatpack 2 User Manual