Elemento de Flujo TVTHILL1

50

description

elemento de flujo de desplazamiento positivo

Transcript of Elemento de Flujo TVTHILL1

  • 1SpecificationsDescriptionFeaturing 4 1/2 digits of rate and 8 digits of total, the PC58 is abattery powered indicator capable of accepting magneticpickup, DC pulse and switch closure inputs. The unit can beordered with an optional 4-20mA output. The PC58 uses the 4-20mA loop to provide power when this output is used.

    SpecificationsPOWER:BATTERY POWERED

    Supplied with 2 C size Lithium battery pack.EXTERNAL POWER INPUT

    Voltage: 8.5 to 30 VDCCurrent: Less than 5 mASupplied with 1 C size lithium battery(battery must be installed to power display)Protection: Reverse Polarity Protection on DC Power Input

    LOOP POWEREDVoltage: 8.5 to 30 VDCSupplied with 1 C size lithium battery(battery must be installed to power display)Protection: Reverse Polarity Protection on Current LoopLoop Burden: 8.5V maximum

    DISPLAY:Rate Display: (selectable decimal)

    4.5 Digits (59999), 0.35" High, Display updates once everytwo secondsRate Descriptors: /SEC, /MIN, /HRMin. Input Frequency: .125 Hz to 10 Hz (selectable delay of0.1 to 8.0 seconds)*

    Totalizer Display: (selectable decimal)8 Digits (99999999), 0.2" HighTotalizer Descriptors: GAL, LIT, FT3, M3, "blank"

    Warning Displays: Low battery warning

    PULSE OUTPUT:The pulse output advances with the least significant digit of the

    totalizer.Type: Opto-isolated open collector transistor.

    Max. voltage (off state): 30 VDCCurrent (on state): 5 mA @ .9 V drop, .1mA @ .7 dropPulse Rate / Duration: Selectable (see below)

    SPEED (HZ) 1 2 4 8Min. on/off (msec) 500 250 125 62.5

    Pulse output divider: User selectable, 1, 10, 100 or OFFNOTE: Select OFF for max. battery life.

    ACCURACY:0.01% Reading, 1 countTemperature Drift: 50 ppm/C Worst Case

    MOUNTING STYLES:0- Circuit Board- OEM option (consult factory)1- Panel Mount - NEMA 4X Front2- Wall Mount - NEMA 4X Enclosure

    (unit mounted behind clear cover)3- Explosion Proof - Class I, Division I, Groups B, C & D

    Class II, Division I, Groups E, F & G5- Wall Mount - NEMA 4X Enclosure

    (unit mounted on cover)ENVIRONMENTAL:OPERATING TEMPERATURE

    -4F (-20C) to + 158F (70C)Extended Temp: -22F (-30C) to + 158F (70C)

    HUMIDITY0 - 90% Noncondensing

    INPUTS:MAGNETIC PICKUP INPUT

    Frequency Range: 0 to 3500 HzTrigger Sensitivity: 30 mV p-pOver Voltage Protected: 30 VDC

    OPTO-ISOLATED DC PULSE INPUTHigh (logic 1): 4-30 VDCLow (logic 0): Less Than 1 VDCMinimum Current: .5 mAHysteresis: 0.4 VDCFrequency Range: 0 to 5 kHzMin. Pulse Width: 0.1 msec

    CONTACT CLOSURE INPUT (contact closure to common)Internal Pullup Resistor: 100 K to +3.6 VDCHigh (logic 1): Open or 4-30 VDCLow (logic 0): Less Than .5 VDCInternal Switch Debounce Filter: 0 to 40 HzCAUTION: Sustained contact closure will shorten

    battery life.RESET INPUT (contact closure to common)

    Internal Pullup Resistor: 100 K to +3.6 VDCHigh (logic 1): Open or 4-30 VDCLow (logic 0): Less Than .5 VDCMinimum On : 25 msecCAUTION: Sustained contact closure will shorten

    battery life.K-FACTOR

    Range: 0.001 to 59999Decimal Point Locations: XX.XXX to XXXXXFactor Multiplier: Multiplies entered K-Factor by 1, 10, 100,1000.

    10 Point Linearization OptionThis feature allows the user to enter 10 different frequencieswith 10 different corresponding K-Factors to linearize nonlinear signals.

    ANALOG OUTPUT OPTION:Type: 4-20 mA follows rate display, Two wire hookupAccuracy: 0.15% Full Scale at 20 CTemperature Drift:

    50 ppm/C Typical200 ppm/C Worst Case

    Reverse Polarity ProtectedNOTE:The PC58 uses the 4-20 mA loop power as its power

    source when this option is used. The battery is stillrequired to power the display.

    Battery Life Expectancy

    Idle 2hrs/day 8hrs/day 24hrs/dayPC58 A 5 yrs 4.5 yrs 3.5 yrs 2.1 yrsPC58 A 4 5 yrs 3.7 yrs 2.7 yrs 1.5 yrsPC58 B/C 2.5 yrs 2.25 yrs 1.75 yrs 1 yrStandby Operation

    PC58 B/C 10 yearsExternal or Loop Power

    RUN TIME

    All of the above values are calculated with the pulse output ON.Turn the pulse output OFF to prolong battery life up to 30%.

    * A large delay setting and internal math operations may delay the update rate.

    RAFAELResaltado

    RAFAELResaltado

    RAFAELResaltado

    RAFAELResaltado

    RAFAELResaltado

    RAFAELResaltado

    RAFAELResaltado

    RAFAELResaltado

  • 24.63(117)

    3/4 NPT(2) HLS

    5.00(127)

    5/16

    4.25(108)5.25(133)

    E M

    5.00(127)

    To access terminals, unscrew cover and loosen 2 panel screws.(If screws are removed, spacers may drop out.) Terminals are onbottom side of PC board.

    Optional 3rdConduit Entry

    4.92(125)

    4.92(125)

    4.21(107)

    4.21(107)

    Mounting holes moldeddirectly under cover screws.Max. screw head .29" (Typ. 4 places)

    TOP VIEWPANEL INSTALLED

    E M.98(25)

    1.97(50)

    .18(5)

    .43(11)

    SIDE VIEW

    To access terminals, remove cover and 4 panel screws. Terminals are on bottom side of PC board.

    Panel Screws (4 places)

    PC58-3PC58-2 & PC58-5

    Installation

    3.062" (77.77)Dia. Cutout

    3.582" Dia. Bolt Circle.125" Holes to be 120 Apart

    Outside Dotted Line ShowsOutside Panel Dimension(4.00" Diameter)

    120

    .10(2.54)

    4.00(101.6)

    1.7(43)

    2.875(73)

    PanelCutout

    PC58-0 PC58-1

    E M

    3.0120 DIAMETER

    .900(22.8)

    .992(25.2)

    Mounting holes.125 Drill (2 places).438 Nylon SpacerSupplied

    1.8(46)

    2.875(73)

    .10(2.5)

    .438(11.1)

    .900(22.8)

    .992(25.2)

    6 5

    4 3

    2 1

    Rear View

    Batte

    ry

    Jumper MomentarilyTo Initialize

    78

    910

    1112

    BATPACKConnector

    BATPACK

    Battery Installation and PC58 Initialization:

    All PC58 models are shipped with the battery installed. This preserves battery life when the unit is not inservice but requires that the PC58 hardware be initialized when the battery is installed. When using externalBATPACK, mount within 12" and plug connector into 3 position square posts (see Fig 1). Polarity is not a concernbecause center is common.

    To install the battery, begin by locating the battery holder. The PC58-2, 3 and 5 require opening the enclosurecover and removing the PC58 to expose the battery holder.

    The plus terminal of the battery is marked with a (+) symbol stamped into the battery holder. Be sure to install thebattery(ies) correctly.Locate the initialize terminals on the PC58 PCB (see Fig1). Using a small length of wire, temporarily jumperacross the initialize terminals. The unit will respond by showing its software version number and then illuminatingthe LCD display. See Programming Flowchart to setup desired operating parameters.

    CAUTION : All PC58 models are provided with two or more sources of power. The power should not be inter-rupted when changing batteries. For models with two batteries, change one battery at a time. If allpower sources are interrupted, information will be lost and the unit will have to be re-initialized asdescribed above.

    Fig 1

    2.40(61)

    2.20 (56)

    0.95

    (24)

    0.30 max. (7.6)

    0.15 (3.8)Battery

    Mounting Hole0.125 (3) dia.

  • 3Theory of Operation

    Flow Rate Indication =Input FrequencyFAC x FAC mul x Time Scaler

    Where Time Scaler is equal to: 1 for rate per second read out60 for rate per minute read out3600 for rate per hour read out

    Flow rate equation: Flow total equation:

    Flow Total =Sum of Input Pulses

    FAC x FAC mul

    Typical Applications

    10 Point Linearization Option:A 10 point linearization table is used to construct a curve describing the relationship of K-Factor and inputfrequency. The measured input frequency is used to access the table. A linear interpolation of adjacent point pairsis used to arrive at the K-Factor at that input frequency. The flow rate and total are then computed based upon theK-Factor for that measurement sample.

    NOTE: For best performance and resolution choose as many decimal places as possible in the K-Factor.Example: Enter a K-Factor of 1 as 1.000.

    Several typical applications of the PC58 are shown below. Please observe that the various pulse inputs and poweroptions may be intermixed in many ways to solve common applications. The isolated pulse output may be freelyused so long as proper polarity is observed.

    Caution: When 4-20 mA loop option is provided, the power wiring to the loop power option should always be toterminals (+) 12 and (-) 11. Accidental wiring to (+) 12 and (-)6 should be avoided since excessive currentflow may result.

    Caution: The magnetic pickup input and contact closure input require isolated sensors for proper operation.Accidental connections to earth may result in erroneous operation of the analog output and/or excessivecurrent flow.

    Caution: Accidental connections from circuit common (3 or 6) to earth or terminal (11) may result in erroneousoperation of the analog output and/or excessive current flow.

    Wiring

    Flowmeter withSwitch Closure Output4-20mA (+)/DC In (+) 12

    4-20mA (-) 11Opto Input (+) 10

    Opto Input (-) 9Opto Out (+) 8Opto Out (-) 7

    1 Mag Input 12 Mag Input 23 Shield/GND4 Reset Input5 Contact Input6 Common/ DC In (-)

    6 5

    4 3

    2 1

    CONTACT INPUT / PULSE OUTPUT / BATTERY POWERED

    Totalizer1234564 1

    78

    910

    1112

    6 5

    4 3

    2 1

    ISOLATED INPUT / 4-20mA LOOP POWERED

    78

    910

    1112

    RemoteReset Switch

    1 Mag Input 12 Mag Input 23 Shield/GND4 Reset Input5 Contact Input6 Common/ DC In (-)

    Turbine Meter withMag Pickup

    6 5

    4 3

    2 1

    MAG INPUT / BATPACK POWERED

    4-20mA (+)/DC In (+) 124-20mA (-) 11

    Opto Input (+) 10Opto Input (-) 9Opto Out (+) 8Opto Out (-) 7

    78

    910

    1112

    BATPACK PLUGINCONNECTOR

    BATPACK

    RemoteReset Switch

    12 VDCPowerSupply

    +

    -

    1 Mag Input 12 Mag Input 23 Shield/GND4 Reset Input5 Contact Input6 Common/ DC In (-)

    Turbine Meter withMag Pickup

    6 5

    4 3

    2 1

    MAG INPUT / DC POWERED

    4-20mA (+)/DC In (+) 124-20mA (-) 11

    Opto Input (+) 10Opto Input (-) 9Opto Out (+) 8Opto Out (-) 7

    78

    910

    1112

    RAFAELResaltado

    RAFAELResaltado

  • 4 Definitions

    ent Code: (enter code) This prompt will only appear if the panel lock is ON. Press the key to incrementeach digit. Press the key to step to the next digit to the left. Press the E key to enter the 4 digitcode. If the entered code is correct, the display will advance to the next menu prompt (CLr tot). Ifincorrect, the display will return to the run mode.

    Clr tot: (clear total) Clears (resets) the totalizer. Press the E key to clear the total and return to the runmode. Press the M key to skip and advance to the next menu selection.

    FAC nnUl: (factor multiplier) Sets the factor multiplier value. Press the key to select 1, 10, 100, 1000.Press the E key to enter the displayed value.

    fdeC: (factor decimal) Sets the decimal location for the factor. This location is restricted to 3 places(59.999). The use of this decimal automatically limits the number of decimal locations allowable in therate and total to acceptable ranges. Press the key to move the decimal. Press the E key to selectthe displayed decimal location.

    NOTE: For best performance and resolution choose as many decimal places as possible in the K-Factor.Example: Enter a K-Factor of 1 as 1.000.

    faC lInear/10poInt: (factor type) This prompt will only appear if the unit is ordered with the 10 pointlinearization option. The 10 poInt linearization selection is recommended for flow meters whose K-factors change with different flow rates. This selection allows users to enter up to 10 differentfrequencies(Fr 0 - Fr 9) with 10 corresponding K-factors (FAC 0 - FAC 9) for different flow rates.Beginning with Fr 0, enter "0" for the first frequency. If all 10 points are not needed, you can enter "0"for the frequency of any point to exit the 10 Point setup routine. This will save all of the values thathave been entered up to that point.The lInear setting is used for flow meters whose output is linear over its' entire operating flow range.Press the key to step to the desired choice. Press the E key to enter the displayed factor type.

    No / yes set10pt: (set 10 point?) This prompt allows the user to skip the 10 point setup routine. Selectyes for initial setup or to change the present 10 point values. Select No to skip and keep the existingvalues.

    faC : (factor) This prompt appears on all units with linear inputs. The Factor is the number of pulses perunit volume for the flow sensor. The pulses/unit volume is implied by the totalizer descriptor when adescriptor is used. The implied units for the Factor are then as follows:

    GAL pulses/gallon

    LIT pulses/liter

    FT3 pulses/ft3

    M3 pulses/M3

    Factors from 0.001 to 59999 may be used. A 0 value for the factor is not allowed and a warningmessage will be given. The factor is displayed on the subsidiary (lower) display. Press the key toincrement each digit. Press the key to step to the next digit to the left. Press the E key to enter thedisplayed factor.

  • 5Definitions(continued)

    fr# : (frequency for point #) This prompt will only appear when 10 point selected. It sets the frequencyfor each of the 10 points (#). Press the key to increment each digit. Press the key to step to thenext digit to the left. Press the E key to enter the desired frequency for the point #.

    faC# : (factor for point #) This prompt will only appear when 10 point selected. It sets the factor for eachof the 10 points (#). Press the key to increment each digit. Press the key to step to the next digitto the left. Press the E key to enter the desired factor for point #.

    NOTE: The display will advance to the next point (Fr#) after each entry of the Fr & Fac until all 10 pointsare complete. entering a 0 in the Fr or fac setting will advance the display to the next menuprompt (tdec).

    tdeC: (totalizer decimal) Sets the decimal location for the totalizer. The totalizer decimal is not a dummydecimal and will scale the totalizer display accordingly. (i.e. if the tdec is set in the tenths position(1234567.8), 100 will be displayed as 100.0). The location of the decimal point allows for greaterresolution of both the totalizer display and the pulse output. The pulse output advances at a ratedependent on the least significant digit of the totalizer. The totalizer decimal location is restricted to amaximum of 4 places (1234.5678). However, the number of totalizer decimal locations allowable isreduced with each decimal place added to the factor decimal. Press the key to move the decimal.Press the E key to enter the displayed decimal location.Note:

    The selection of the factor decimal point limits the available selectionsfor the number of decimal points available for the totalizer. This is automatic.

    Enter your selection of the Factors decimal point before entering the totalizerdecimal point to assure the proper selection of the totalizer decimal point hasbeen made.

    tot desC: (totalizer descriptor) This allows you to illuminate one of the available descriptors on thedisplay (GAL, LIT, FT3, M3 or "blank"). Press the key to select the descriptor. Press the E key toenter the selected descriptor.

    sCale: (ratemeter scaling) Sets the rate readout. Choose rate per hour (Hrs), minutes (nnIn) or seconds(seC). The scale setting is shown on the main (upper) display. Press the key to step to the desiredchoice. Press the E key to enter the displayed scale setting.Note: A rate descriptor corresponding to the above choice will be illuminated on the display.

    r deCloC: (ratemeter decimal location) Sets the decimal location for the ratemeter. The ratemeterdecimal is not a dummy decimal and will scale the rate display accordingly. (i.e. if the r decloc is setin the tenths position (123.4), 100 will be displayed as 100.0). The ratemeter decimal location isrestricted to a maximum of 4 places (.1234). However, the number of ratemeter decimal locationsallowable is reduced with each decimal place added to the factor decimal. Press the key to movethe decimal. Press the E key to enter the displayed decimal location.Note: The flow rate indicator will flash 59999 if the computed flow rate exceeds the 59999

    display capability of the indicator. Choose a new decimal point location to avoid this.

  • 6Definitions(continued)

    delay: (delay) Sets the amount of time (0.1 to 8.0 seconds) that the unit will "look" for valid input data. Ifpulses are not detected within this "window", the rate will display 0. The display will update onceevery two seconds as long as the unit receives valid data within two seconds. Some internalmathematics may delay this update. Press the key to increment each digit. Press the key tostep to the next digit to the left. Press the E key to enter the displayed delay value.

    oUt lo: (out low) Sets the low setting for the 4-20 mA analog output. Key in the low rate value at whichthe unit will output 4mA. Press the key to increment each digit. Press the key to step to the nextdigit to the left. Press the E key to enter the displayed out lo value.

    oUt HI: (out high) Sets the high setting for the 4-20 mA analog output. Key in the high rate value at whichthe unit will output 20 mA. Press the key to increment each digit. Press the key to step to thenext digit to the left. Press the E key to enter the displayed out hi value.

    pUlseoUt: (pulse out divider) This allows the unit to output a pulse for each least significant total countdivided by the selected divider. The pulse out can be divided by 1 (d 1), 10 (d 10), 100 (d 100), orturned off (off). With the divider set at 1, the unit will give a pulse out for every increment of the LSDdisplayed.Note: For maximum battery life, turn the pulse output off when pulse output is not used.

    Selecting the proper pulse output divider may be needed so that the pulse outputdoes not exceed the maximum rate of the pulse output (10 Hz). If the pulse outputpulses too quickly a flashing display will result. Pressing the M key will result in a display of anerror message E PULSE. Press the E key to return to the run mode.

    FrEQ.OUT: (pulse out frequency) Sets the pulse output frequency / duration. Selections are: 1, 2, 4 or 8Hz. This menu item is skipped if pUlseoUt is turned off.

    loC Code: (lock code) Sets the 4 digit lock code to be entered when the unit prompts ent Code. Thisallows the user to gain access to the menu when the unit is locked. Press the key to incrementeach digit. Press the key to step to the next digit to the left. Press the E key to enter the displayedcode.Record this number for later use!

    loC UnIt: (lock unit) Sets the panel lock ON or OFF. Press the key to select On or OFF. Press the Ekey to enter the displayed selection.

  • 7Programming Flowchart

    RATETOTAL

    CLR ToT

    FDEC

    12345678

    M

    RUN MODE

    CLEAR TOTAL

    FACTORDECIMAL

    FAC

    100

    FACTOR

    0000

    ent Code

    ENTER CODE

    If panellock ON

    If panellock OFF

    If codecorrect

    If codeincorrect

    FAC

    10poInt

    FACTORTYPE10poInt

    lInear

    lInear

    selected

    E

    M

    E

    E

    M

    E

    M

    E

    M

    10poInt

    selected

    Continue OnNext Page

    Fr#

    #####FREQUENCYfor POINT #(Fr0-Fr9)

    FaC#

    #####FACTOR forPOINT #(FAC0-FAC9)

    If Fr1-FR9 = 0

    # = 9

    E

    M

    E

    M

    1000

    FAC nnUL

    FACTORMULTIPLIER E

    M

    1

    10

    100

    1000

    YES

    SET 10PT

    E

    M

    YES

    No

    SET10PT

    YES

    selectedNo

    selected

    Press the M key to enter the programming menu.

    The SET 10pt prompt will only appear if 10 point is selected. This allowsusers to bypass the 10 point set up and keep the existing values.

    Press the key to choose YES or NO.Press the E key to enter the displayedselection.Press the M key to skip (same as selecting NO).

    If the panel lock is on, you must enter the 4 digit lock code to gain accessto the menu.

    Press the key to increment each individual digit of the code.Press the key to advance to the next digit.Press the E key to enter the displayed code.If the code is correct, display advances to "clr tot", if not, display returns

    to run mode

    Press the E key to clear the totalizer and return to the programming menu.Press the M key to skip and go to next menu item.

    Press the key to choose the factor multiplier (1, 10, 100, 1000).Press the E key to enter the displayed factor multiplier.Press the M key to skip and keep the existing factor multiplier.

    Press the key to step the factor decimal to the desired location.Press the E key to enter the displayed decimal location.Press the M key to skip and keep the existing locationNOTE: For best performance and resolution choose as many decimal places as

    possible in the K-Factor. Example: Enter a K-Factor of 1 as 1.000.

    Press the key to choose factor type (10point or linear).Press the E key to enter the displayed factor type.Press the M key to skip and keep the existing factor type.

    The FAC prompt will only appear if linear is selected or if the unit wasordered without the 10 point linearization option.

    Press the key to increment each individual digit of the factor.Press the key to advance to the next digit.Press the E key to enter the displayed factor.Press the M key to skip and keep the existing factor.

    Press the key to increment each individual digit of the factor for point #.Press the key to advance to the next digit.Press the E key to enter the displayed factor.Press the M key to skip and keep the existing factor.

    Press the key to increment each individual digit of the frequency forpoint #.

    Press the key to advance to the next digit.Press the E key to enter the displayed frequency.Press the M key to skip and keep the existing frequency.Always enter "0" for Fr0. If "0" is entered for any other Fr#, the display willadvance to the next prompt (tdec).

  • 8Programming Flowchart(continued)

    TDEC

    12345678

    ToT DESC

    SEC

    SCALE

    0.1

    delay

    0000

    oUT Lo

    59999

    oUT HI

    D 1

    PULSEoUt

    TOTAL DECIMAL

    TOTALDESCRIPTOR

    SCALE(ratemeter)

    DELAY

    OUT LOW(4mA)

    OUT HIGH(20mA)

    DIVIDERPULSE OUT

    SEC

    NNIN

    HRS

    D 1

    D 10

    D100

    oFF

    GALLITFT3M3

    "blank"

    1234

    R DECLoC

    RATEDECIMALLOCATION

    D 1

    D 10

    D100

    oFF

    0.1 to 8.0

    RUN MODE

    E

    M

    E

    M

    E

    M

    E

    M

    E

    M

    E

    M

    E

    M

    E

    M

    Continued FromPrevious Page

    0000

    loc code

    LOCKCODE E

    M

    yes

    loC UnIt

    TURN LOCKON or OFFyes

    no

    E

    M

    1 HZfreq.out

    PULSEOUTPUTFREQUENCY

    E

    M

    1 H22 H24 H28 H2

    Press the key to step the totalizer decimal to the desired location.Press the E key to enter the displayed decimal location.Press the M key to skip and keep the existing location

    Press the key to step to the desired totalizer descriptor.Press the E key to enter the displayed descriptor.Press the M key to skip and keep the existing descriptor.

    Press the key to step to the desired scale setting.Press the E key to enter the displayed scale setting.Press the M key to skip and keep the existing setting.

    Press the key to step the ratemeter decimal to the desired location.Press the E key to enter the displayed decimal location.Press the M key to skip and keep the existing location

    Press the key to increment each individual digit of the delay.Press the key to advance to the next digit.Press the E key to enter the displayed value.Press the M key to skip and keep the existing value.

    Press the key to increment each individual digit of the out low setting(4mA value). This will only display on units with Analog Output.

    Press the key to advance to the next digit.Press the E key to enter the displayed value.Press the M key to skip and keep the existing value.

    Press the key to increment each individual digit of the out high setting(20mA value). This will only display on units with Analog Output.

    Press the key to advance to the next digit.Press the E key to enter the displayed value.Press the M key to skip and keep the existing value.

    Press the key to step to the desired divider for the pulse output.Press the E key to enter the displayed divider.Press the M key to skip and keep the existing divider.

    Press the key to step to the desired lock setting.Press the E key to enter the displayed lock setting.Press the M key to skip and keep the existing setting.

    Press the key to increment each individual digit of the lock code.Press the key to advance to the next digit.Press the E key to enter the displayed value.Press the M key to skip and keep the existing value.

    Press the key to step to the desired frequency for the pulse output.Press the E key to enter the displayed frequency.Press the M key to skip and keep the existing frequency.This will not display if Pulse Out is turned OFF.

  • 9Operation

    A suitable pulse producing device or flow meter is wired to one of the three pulse inputs provided on the PC58. Onlyone of these inputs is used in a given application. There are no connections to the two unused pulse inputs.

    Isolated magnetic pickups may be connected to terminals 1 and 2. Isolated contact closures may be connected toterminals 5 and 6. Any pulse type may be connected to terminals 9(-) and 10(+).

    Power to the unit may be provided by internal batteries, external DC, or the current loop. In all cases, the internalbattery will provide for continued operation in the event primary power is lost.

    Once properly wired, the operation of the PC58 is automatic.

    The flow totalizer is updated every 2 seconds* with the latest total. If no input counts are received the unit remainsin a low power state to conserve power.

    The flow total may be cleared by the front panel switch sequence or by a contact closure on the remote resetterminal to circuit common.

    To reset the unit from the front panel, the following key sequence is required:

    Press M CLr tot will be displayed (if the panel lock is on, the display will prompt "ent code".Enter the proper code to advance to the clr tot prompt)

    Press E To clear the total. Unit will return to operation

    The flow rate indicator will measure the flow rate once every 2 seconds* and display the flow rate.

    If the input pulses are not detected within the delay setting (0.1 to 8.0 seconds), a flow rate of 0 will be indicated.

    The analog output will be scaled based on the user selected zero and full scale and the measured flow rate. Theanalog output is updated every 2 seconds*.

    The pulse output will generate a burst of pulses every 2 seconds* in accordance with the instrument setup of pulsescaling.

    * A large delay setting and internal math operations may delay the update rate.

    Maintenance:

    The only scheduled maintenance for the PC58 is periodic replacement of the battery.

    Battery Replacement:

    The PC58 has a battery monitor feature which illuminates when the lithium battery voltage approaches its end oflife. A descriptor, BAT, illuminates when the battery voltage falls below this predetermined value. The lowbattery detector operates correctly with all power options.

    The battery, or batteries, should be replaced within several weeks of the first occurrence of low battery warning,BAT. Left unattended, the unit may become inaccurate, cease to operate or loose setup information ormalfunction.

    Batteries should be replaced one at a time to avoid interrupting the power.

    See INSTALLATION section for battery installation instructions.

  • 10

    The PC58 is provided with extensive self checking which assists the user in the location of setup entry errors andin reporting malfunctions or unusual operating conditions. When an error occurs, the display will flash. Press anykey to see the error message corresponding to the error that has occurred. Press any key again to acknowledgethe error. (If the error can be eliminated by a change of setup values, the unit will automatically advance to theMENU so that the appropriate setup changes can be made).

    Table - 2 illustrates the warning message, problem, and recommended corrective actions.

    Diagnostic Error Messages Table-2

    WARNING MESSAGE CAUSE CORRECTIVE ACTION

    RATE ER Rate Low set Set Rate Hi greaterhigher than Rate Hi than Rate Lo

    FAC ERR Factor = 0 Set in correct Factor

    BAT Descriptor Low Battery Replace battery(ies)

    E total Total rollover None required

    E RATE Rate exceeds 59999 Use lower rate dec point

    E pulse Pulse out Overflow Use different pulse scaler ortotalizer decimal point

    Analog Output Calibration

    Full Scale Adjust:

    The 4-20 mA has been accurately set to 20.000 mA by the factory. No adjustments should be required.

    The 4-20 mA output may be verified periodically by installing a digital milliamp meter in series with the analogoutput and simulating a full scale or over range flow rate.

    The Full scale adjustments may be trimmed to 20.000 mA +/- .020 mA if required. To adjust, locate the span adjustpotentiometer mounted on component side of PCB, above the display to the left (rear view). Turn clockwise toincrease the current output, counter-clockwise to reduce.

    The 4 mA is set automatically.

    Error Messages

  • Warranty

    Tuthill Transfer Systems (Manufacturer) warrants to each buyer ofits FPP Meters products (the Buyer) for a period of 12 months fromdate of invoice or sales receipt, but in no event more than 18 monthsfrom date of manufacture, that goods of its manufacture (Goods) willbe free from defects of material and workmanship. Manufacturerssole obligation under the foregoing warranties will be limited to either,at Manufacturers option, replacing or repairing defective Goods(subject to limitations hereinafter provided) or refunding the purchaseprice for such Goods theretofore paid by the Buyer, and Buyersexclusive remedy for breach of any such warranties will beenforcement of such obligations of Manufacturer. If Manufacturer sorequests the return of the Goods, the Goods will be redelivered toManufacturer in accordance with Manufacturers instructions F.O.B.Factory. The remedies contained herein shall constitute the solerecourse of the Buyer against Manufacturer for breach of warranty.IN NO EVENT SHALL MANUFACTURER'S LIABILITY ON ANY

    CLAIM FOR DAMAGES ARISING OUT OF THE MANUFACTURESALE, DELIVERY OR USE OF THE GOODS EXCEED THEPURCHASE PRICE OF THE GOODS. The foregoing warranties willnot extend to Goods subjected to misuse, neglect, accident orimproper installation or maintenance, or which have been altered orrepaired by anyone other than Manufacturer or its authorizedrepresentative. THE FOREGOING WARRANTIES AREEXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OFMERCHANTABILITY, FITNESS FOR PURPOSE OF ANY OTHERTYPE, WHETHER EXPRESS OR IMPLIED. No person may vary theforegoing warranties and remedies except in writing signed by a dulyauthorized officer of Manufacturer. Warranties or remedies that differfrom the foregoing shall not otherwise be binding on Manufacturer.The Buyers acceptance of delivery of the Goods constitutesacceptance of the foregoing warranties and remedies, and allconditions and limitations thereof.

    Model Number

    Example: P C 5 8 3 C 4 BATC

    Series

    Mounting*0= None*1= Panel Mount 2= NEMA 4X Box with unit mounted behind clear cover 3= Explosion proof housing 5= NEMA 4X Box with unit mounted on opaque cover

    Power Supply*A= Battery B= External Power Supply (8.5 to 30VDC) C= Loop Powered with 4-20 mA output A/C= Loop Powered with 4-20 mA output and dual battery backup

    Options4= 10 Point LinearizationET= Extended Temperature: -22F to +158F (-30C to +70C)

    AccessoriesBATPACK= External Battery pack with two "C" size batteries & 12" leadsBATC= Single Tadiran P/N TL2200/S 3.6V 5500mAh or equal115-24= 115 VAC to 24 VDC power supply

    * External battery pack supplied with models PC580A & PC581A

  • PC58 Totalizer/Rate Meter 4.1/2 digit RATE display (/min, hour or day) on 0.35 (9 mm) LCD segment 8 digit accumulative totalizer on 0.2 (5 mm) LCD segment Optional pulse signal out (low frequency scaled, or high frequency non-scaled).

    Specifications Temperature: Standard : -4 to +158F (-20/+70C). Lo Temp. : -22 to +158F (-30/+70C). Storage : -40 to +176F (-40/+80C). Humidity : 0-90% non-condensing. K Factor : 0.001 to 59,999 Frequency : Max. 40 Hz input from RS pulser Max. 3.5 kHz input from HE pulser Min. 4.5 Hz to drive analog signal option. Display : See above, with selectable decimal (0-3). Icons: GAL, FT3, BRL & M3 Low battery warning

    Reset Input (contact closure to common): Internal pull-up resistor : 100 K to +3.6 VDC High (logic 1) : Open, or 4-30 VDC Low (logic 0) : Less than 0.5 VDC Minimum On : 25 msec

    Input Power : a. External 8.5-30 VDC (analog not avail.) with reverse polarity protection; incl. 1 x C cell (3.6 V lithium) for LCD.

    b. 2-wire loop powered (analog option) with reverse polarity protection; incl. 1 x C cell (3.6 V lithium) for LCD.

    Mounting: On TM Series, on TS Series, and for remote installation, in NEMA 4X or NEMA 7/4X enclosure.

    Options : Pulse signal (see below) 4-20 mA analog signal Multi-point linearization for field calibration Multi-point linearization at 1 cP by Tuthill

    Opt. pulse signal: Choice between:

    a. High frequency, non-scaled signal directly from flow meter pulser. This option includes PIA-300, so the pulse signal can be transmitted up to 2,500 (750 m) cable distance.

    b. Low frequency, scaled signal from PC58, generated by the totalizer, but limited to 8 Hz, which restricts unit of volume selec-tion. This option includes PIA-300, so the pulse signal can be transmitted up to 2,500 (750 m) cable distance.

    Pulse rate/duration is user selectable: Frequency : 1 2 4 8 Hz Min. on/off : 500 250 125 62.5 msec

    Type : Opto-isolated open collector transistor Max voltage (off state): 30 VDC Current (on state) : 5 mA @ 0.9 V drop 0.1 mA @ 0.7 V drop Accuracy : 0.01% of reading, 1 count Temperature drift : 50 ppm/C (worst case)

    ISO 9001:2000 Certified

    FPPSE11, 2010-01

    PC

    58

    PC58 installed on TM Series flow meter in NEMA 7/4X enclosure

    Lower Cost of Ownership!

  • W W W . T U T H I L L . C O M

    Distributed by:

    All dimensions are in inches. 1 = 25.4 mm

    Part Nos. for PC58

    Used on or with a TM Series flow meter NEMA 4X NEMA 7/4X Installed Remote Installed Remote Base model, for external DC power . . . . . . . . . . . . ER-PDC ER-PDD ER-PDE ER-PDF With pulse signal out (specify raw or scaled) . . . ER-PPC ER-PPD ER-PPE ER-PPF With 4-20 mA signal & multi-point calibration* . . . . . ER-PKC ER-PKD ER-PKE ER-PKF Tuthill 4 point testing & multi-point calibration . . . ER-PMC ER-PMD ER-PME ER-PMF With pulse signal out (specify raw or scaled) . . . ER-PLC ER-PLD ER-PLE ER-PLF

    When used on or with a TS Series flow meter, add suffix S to the P/No.

    International offices: Phone Fax Europe, Middle East & Africa +44 (115) 932-5226 +44 (115) 932-2526 Mexico +52 (81) 8355-5535 +52 (81) 8355-5534 Caribbean/Central America +54 (11) 4866-5641 +54 (11) 4866-5641 South America +54 (11) 4866-5641 +54 (11) 4866-5641 Australia/Pacific Rim +61 (3) 9720-6533 +61 (3) 9720-6880 China +86 (21) 5385-3369 +86 (21) 5385-3365

    Tuthill Transfer Systems, Phone: 985-542-5200 P.O.Box 400, 888-578-3258 Tickfaw, LA 70466, USA Fax: 985-542-7394 E-mail: [email protected]

  • For Oval Gear Meter Models:

    Stealth Mechanical Manual ZTM1019Installation & Maintenance

    including:

    TS10TS15TS20TS30

    Meter Model No.: TS _______________

    TUTHILL

    Register StrainerRegister & Printer Strainer, Air EliminatorRegister, Preset & Valve Check ValveRegister, Printer, Preset & Valve

  • Table of Contents

    FPP Meters and Principle of Operation ........................................ 1

    Safety Instructions ......................................................................... 2

    Installation and Operation Procedures .......................................... 2

    Reversing the Meter Registration ................................................. 3

    Adjusting the Calibrator................................................................. 4

    Servicing the Meter ........................................................................ 5

    Disassembling the Meter ............................................................... 7

    Reassembling the Meter ................................................................ 9

    Dimensional Drawing of Meter Purchased ...................................11

    Meter Parts List & Torque Chart ................................................ . 12

    Exploded Parts View ..................................................................... 13

    Options/Accessories Parts Lists.................................................... 14

    Warranty

  • FPP Meters Superior Meter Accuracy and Reliability Results from TwoClose-Fitting Oval Gears within A Precision Measuring Chamber

    About FPP Meters

    FPP Meters, formerly Fluid Power Products, is now atradename of Tuthill Transfer Systems. FPP wasestablished in 1980. Since its inception, the companyhas been dedicated to manufacturing cost-effectivehigh performance flow metering devices for petroleum,industrial, commercial, and municipal service.

    Our facilities include computerized order entry andinventory control so that you are assured accurate andprompt deliveries. Furthermore, our productionpersonnel ensure that each order, regardless of size,receives individual attention.

    Constant attention to new product development andproduction design, our high standards of manufactureand final testing are the reasons why FPP Meters meetyour most demanding requirements.

    Our meters are used in batching, blending, processcontrol and dispensing of liquid products in all liquidhandling industries.

    Principle of Operation

    Elliptical-shaped rotors are used to accurately measureliquid flow by precisely sweeping a known volume ofliquid through a close tolerance measuring chamber.The meshed rotors seal the inlet from the outlet flow,developing a small pressure differential. As the rotorsrotate, they trap a precise quantity of liquid in the areabetween the rotor and the measuring chamber wall.The total quantity of flow for one rotation of the rotorpair is four times the volume trapped between the rotorand the measuring chamber wall. Close tolerancemachining of the rotors and the measuring chambermeans minimum slippage and high accuracy which isessentially unaffected by changes in viscosity. Therate of flow through the meter is proportional to therotational speed of the rotors. Therefore, the meteroutput is directly proportional to the rate of flow. Theoutput for Stealth meters can be either mechanical or

    In the electronic version of the meter, magnetsmounted in the rotors actuate a switch. Eachswitch closure represents a precise increment ofvolume. The switch output can then be used as aninput to a variety of electronics including scalingcounters, batch controllers, computers, analog convert-ers, etc. The combination of accuracy, low cost andfew moving parts makes the FPP Meters mini ovalgear meters a natural for your metering applications.

    Fluid Compatibility

    If in doubt about compatibility of a specified fluid,contact our manufacturing plant or see ChemicalCompatibility Chart to check compatibility of chemicalsto the wetted materials.

    FPP Meters and Principle of OperationFPPMeters and Our Principle of Operation

    If You Have AnyQuestions About

    Installation orOperation,

    Please Consult theFactory Prior to

    Installation(888) 578-3258.

    SHAFTS

    SHAFTS

    SHAFTS SHAFTS

    electronic. The output for mini oval gear meters iselectronic.

    In the mechanical meter, the output shaft drives a geartrain that provides a registration in engineering units.

    1

  • Installation & Operation

    Make sure that all necessary safety precautionshave been taken including proper clothing,personal safety equipment and fire safetyequipment if required.

    Before Start-up of Meter Make Certain:1. The meter is properly mounted, secured and

    piped.2. All connections are tight.3. All bleed and drain valves are closed.4. Do NOT smoke near meter or use meter near an open flame when metering flammable fluids. Fire could result.5. This meter is not intended for use with fluids for human consumption.

    Install the Meter and Accessories inCompliance with All Applicable Local, State andFederal Construction, Electrical and SafetyCodes.

    InstallationPositive displacement meters are designed to operate full ofliquid. The meter should be installed in a manner such thatit remains full of liquid at all times.

    Protective caps installed in each meter at the time ofshipment should remain in the openings until you are readyto install in the piping system.

    Prior to meter installation, the piping system should beflushed to remove all debris. Apply pipe compound to themale threads, to install the companion flanges.

    Install the companion flanges. Tighten to a position thatallows the meter to bolt to the companion flanges, freeof pipe stress. The meter should always be supportedby bolting to a platform. Never use the connecting pipeas the means of support.

    When installing the meter consider future maintenance, andinstall in the best location available to facilitate future metermaintenance. The meter can be disassembled and servicedin place, and provisions for service should be consideredduring installation.

    For the best accuracy, install the meter so that the gearshafts are positioned in a horizontal plane, rotating withoutthe weight of the gear resting on the body or cover of themeter as shown on page 1. In critical installations blockvalves and by-pass lines are recommended. This allows themeter to be serviced without interruption of flow in criticalprocess application.

    SAFETY INSTRUCTIONS

    It is recommended that a strainer be installedupstream of each meter to prevent damage from foreignmatter, such as weld slag, pipe scale, etc.

    Calibration means should be provided during installation. Aneasy means for diverting flow into a calibration vessel shouldbe considered.

    Hydraulic shock like thermal expansion can be harmful tometer components. Consideration should be given todesigning pumping piping systems to eliminate hydraulicshock.

    OperationFill the system slowly to avoid operation on air or vapor. Thiscan be accomplished in the following manner:

    1. Throttle the meter inlet valve, and allow to fill slowly bygravity.

    2. Crack open the outlet valve, start the pump, then slowlycrack open the inlet valve and fill the meter slowlybefore fully opening the inlet and outlet valves.

    The meter is not designed to operate on air, but the designand materials of construction allow for operation on vapor forshort periods of time without damage to the elliptical gears ormeter internals.

    Note: Over-speed and hammer caused by the presenceof vapor in the system can cause internal damage to themeter.

    Operating the meter in excess of its maximum design flowcan cause excessive wear or premature failure. However,the meter can be calibrated to operate below the minimumdesign flow rate as indicated on the meter name plate if theflow remains constant, or the product is viscous.

    Thermal relief valves are recommended and should beinstalled whenever it is possible to block the meterbetween two valves. Thermal pressures many times theoperating pressure are possible with only a small rise intemperature.

    The meters non-shock Maximum OperatingPressure is indicated on the meter name plate.The meter should never be operated in excess ofthis pressure. Care should be taken to eliminatethermal and hydraulic shock pressures so thatthey do not exceed the meters MaximumWorking Pressure design.

    SAFETY INSTRUCTIONS

    2

  • The meter is configured for leftto right flow, unlessspecified differently at the timeof order. A label with the wordINLET is placed on the inletflange. Flow direction isdetermined while facing thefront of the meter register.

    If the meter is equipped with astrainer, or strainer aireliminator combination, thestrainer must be located on theinlet side of the meter. If themeter is equipped with a valve,the valve must be positioned on the outlet side ofthe meter.

    When the meter is first installed, check theregister. If the meter and packing gland pinionoutput shaft is turning, but the register is notturning, or if the register is turning backward, youmust reverse the direction of registration byreversing the position of the face gear (11b).

    Reversing the direction of rotation of thecalibrator drive shaft (11b) is accomplished bythe following method:u Reversing the position of the face gear (top 11b)relative to the packing gland pinion gear (11b).

    u Remove dust cover (see page 5).Observe the position of the face gear(top 11b and the packing gland pinion gear(11b). See servicing the drivecomponents (page 5).

    u Remove the retaining clip (25) with ascrewdriver or pliers.

    u Loosen the set screw (17)(*see Parts list and Exploded Partsview) securing the calibrator driveshaft bushing (26).

    u Slide the calibrator drive shaftbushing (26) out of the right angle drive housing(17).

    u Remove the adjuster drive shaft assembly, fromthe right angle drive housing (17).

    u Remove the face gear (11b) and turn it 180 sothat the gear teeth are facing in the directionopposite the original installation.

    u Reassemble the parts in reverse order. Makesure the calibrator drive shaft bushing flange (26)is tight against right angle drive housing (17). Tightenhex nut (27) and re-install retaining clip (25) in theappropriate groove. Inspect to insure there is

    Reversing the Meter Registration

    3

    * Circled numbers referenceparts in manual, on parts listand on exploded parts view.

    17

    24

    22

    11b

    11b

    26

    26

    2728

    25

    24

    11b

    17

  • Adjusting the Calibrator

    Meters equipped with mechanical registers mayhave a mechanical calibrator. If so, the calibratorcan be used to easily adjust the meter output sothat the mechanical registration matches preciselythe volume delivered to a meter prover:

    u Remove the dust cover (18), see page 5.

    u Check the meter registration by delivering aknown volume of product into an accurate prover.Perform several tests to verify the meterrepeatability.

    u Record the meter reading determined in theabove step.

    u Note the volume in the prover.

    u When the prover volume is less than the meterregister, add the percentage to the originalcalibrator setting by turning the knob in thedirection of the arrow marked + volume on thecalibrator. Each click on the calibrator representsa .03% increment.

    u When the prover volume is more than themeter register volume, subtract the percentagefrom the original calibrator setting by turning theknob in the direction of the arrow marked -volume on the calibrator.

    u Make several prover runs to check meteraccuracy and repeatability.

    Each click of the calibrator represents a .03%increment. There are two clicks per division onthe adjustment dial. Run product through themeter to allow the calibrator to adjust to the newsetting.

    % CORRECTION = X 100 (Vol. in the Prover)

    (Vol. in the Prover) - (Vol. on the Meter Register)

    4

  • Avoid pipe strain and stress when making meterrepairs. The weight of the piping and the metershould be supported independently. This meansthat the meter can be serviced without affectingthe piping alignment.

    Avoid prying or exerting heavy pressure onprecision parts as this could affect theperformance of the meter.

    Assure all machined parts are free of burs andnicks. Stone all machined surfaces if necessaryto remove burs.

    Always coat bolt threads with an anti-seize or anappropriate lubricant to prevent thread damageand to assure proper torque values are appliedwhen reassembling.

    If meter threads are damaged, repair usinginserts.

    Note: The calibrator (22) may be removed fromthe calibrator housing without removing theadapter flange (17) by first removing the adjusterdrive shaft assembly.

    Servicing the Meter

    uRemoving the adjuster drive shaft assembly:(Refer to the numbered pictures on page 3)1. Loosen the set screw (17) located in thecalibrator housing base, using an Allen wrench(see Torque and Wrench Chart on 12.)2. Remove the retaining clip (25) using ascrewdriver or pliers.3. Slide the calibrator drive shaft bushing (26 andcalibrator drive shaft (24) out of the right angledrive housing (17).4. Reinstall in the reverse procedure.

    5

    Servicing the Drive Components

    u Removing the dust cover:1. Remove hex head screws (19) and (20). Thesehex head screws require a 5/16 socket.

    u Replacing theadjuster:1. Remove thecalibrator driveshaft assembly(see page 5.)2. Remove thecounter from thetop of the V/Radapter flange(17).3. Remove thetwo screws (23)attaching thecalibrator to thecounter adapterflange usingPhillips screwdriver.4. Reverse the procedure to reinstall the newcalibrator.

    18

    19

    20

    17

    17

    22

    1717

    22 17

    17

    17

    19

    17

    23 23

    2020

    17

  • SAFETY INSTRUCTIONS

    SAFETY INSTRUCTIONS

    The wrenches required for each step, and thetorque specification for each screw or bolt isshown in the Torque and Wrench Chart on thebottom of page 12. Anti-seize or an equivalentlubricant should be applied to each bolt or screwbefore it is installed to assure proper torqueapplication and ease of assembly anddisassembly.

    w Replacing the packing gland:1. Remove the adjuster drive shaft assembly asdescribed on the previous page.

    2. Remove the screws (13) using an Allenwrench(see Torque and Wrench Chart on thebottom of page 12.)

    Please Refer to Torque and Wrench Chart, page 126

    Servicing the Meter...Replacing the Packing Gland

    11 Be Sure to Run a Flushing FluidThrough Meter. Triple Rinse All

    Meter Components Before BeingTaken/Sent in for Repair.

    Remove All Pressure and Drain& Rinse Meter Before Servicing.

    *

    3. Remove the packing gland assembly (11)from the meter.

    4. Reinstall in the reverse procedure, makingsure the metal pin* is engaged in the slot ofthe packing gland coupling.

    21

    21

    21

    21

    11b 13

  • Disassembling the Meter

    The meter can be serviced through either the frontor rear cover. The recommended procedure is todisassemble through the front cover, as thisprocedure allows for inspection of all components.

    u Remove the right angle drive assembly byremoving the four screws (21) using an Allenwrench.

    u To remove the front cover (8), remove the twelvebolts (10) attaching the front cover to the meterelement.

    Important: Relieve Internal Pressure and Drain Before Servicing.

    u Remove the rear cover (9) by removing the twelvebolts (10) that attach the rear cover to the meterelement.

    u Remove the O rings (7) from the front and rearcovers. Undamaged Viton and Buna seals maybe reused. Always replace Teflon seals.

    IT IS NECESSARY TOREMOVE THE REAR COVER

    ONLY IF THE SHAFTSARE BEING REPLACED

    Appearance will differ with Meter Model numbers but procedures are identical.

    7

    8

    10

    3a

    12

    13

    9

    7

    3c

    84

    13

    13

    5

    17

    21

    22

    21

    2121

  • u Remove the screws (6) from the gear plate (4a)by using an Allen wrench.

    u Remove the post plate assembly (3) ifnecessary. Using an Allen wrench, remove thescrews attaching the post plate to the meter body.Remove the post plate using jack bolt, ifnecessary.

    u To maintain the meters maximum accuracy it isrecommended that the post plate with post bereplaced as an assembly. It is possible to removeand to replace the old bearing post, which requiresa press, and could result in loss of accuracy.

    u Remove the gear plate (4) assembly from themeter body, using a 5/16 X 18 X 1 jack bolt, ifnecessary. Once the gear plate is removed,remove the gears (2) and inspect them for wearand damage. If replacement is required, see thenext section on servicing the gear and post plates.measuring chamber.

    Inspection and Repair

    u Inspect and repair all critical surfaces like gearteeth, oval gears, gear and post plates andinternal housing. Remove any deposits using afine emery cloth or fine wire brush. Be careful notto score or damage any of the internal parts.Changing the shape, or damaging in any waymay interfere with the operation of the meter.Remove all particulate, or grit, as this may alsointerfere with the proper operation of the meter.

    u Replace all worn or damaged parts. The properoperation of the meter requires close tolerancesto be maintained within the meter chamber. Thegears must rotate freely within the measuringchamber without rub or excess clearance.

    Disassembling the Meter continued...

    8

    Front view,post plate

    Rear view,post plate

    6

    6

    3a

    6

    6

    3b 3b

    3a3c

    4

    8

    6

    4a

    2

    4a

    3a

    3b

    3b

    3c3c3d 3d

  • Reassembling the Meter

    The wrenches required for each step and thetorque specification for each screw or bolt isshown in the Torque and Wrench Chart on page12. Anti-seize or an equivalent lubricant should beapplied to each bolt or screw before it is installed toassure proper torque application and ease ofassembly.

    u At this point, place the gears (2) on the gearposts, making sure that they rotate and areproperly timed. This is to assure that the ovalgears rotate without bind or excessive rub of thepost plate. Remove the gears after this isfinished.

    u Reinstall the post plate (3a) onto the meterbody. The post plate must be installed on theproper side of the meter body for properperformance. A dimple on the top of the meterbody designates the correct side of the meterbody to install the post plate. The gear plateretaining screws (6), attaching the post plate tothe meter body, should then be replaced andtorqued to the specification shown in the Torqueand Wrench Chart on page 12.

    u Reinstall the oval gears (2). Make sure thatthe gears are properly timed (gears should beinstalled at exactly 90 or perpendicular to eachother to be properly timed.) Rotate the gears toassure that they are timed properly and thatthey rotate within the meter housing withoutinterference or excessive clearance.

    9

    6

    6

    3a

    6

    6

    3b 3b

    9

    7

    3a

    3c 3c

    4

    2

    3a

    2

    2

    4d

    4g

    4f

  • u Reinstall the rear cover (9) and O ring (7). Besure the drain plug (31) is toward the bottom of themeter. The twelve bolts should be torqued tospecification shown in the Torque & Wrench Charton page 12.

    u Reinstall the gear plate (4a) onto the meterbody. The pressure equalizing hole should benear the outlet flange and the pinion gear (4f)should be located near the top of the meter.Tighten the screws (6), attaching the gear plate tothe meter body, torqued to the specificationshown in the Torque and Wrench Chart on page12.

    u At this point, rotate the drive gear (4d) assuringthat all gears turn freely and that the oval gears (2)turn freely in the meter chamber.

    u Reinstall the "O" (7) ring on the front cover (8)and then place the front cover back onto the meter.Be sure the drain plug is toward the bottom of thecover. This facilitates draining the meter andpositions the cover to accept the calibrator adapter.The twelve bolts should be torqued to the specifi-cation shown on the Torque and Wrench Chart onpage 12.

    u Reinstall the right angle drive housing (17). Thescrews (21) should be torqued to the specificationshown in the chart on page 12.

    Please Refer to Torque and Wrench Chart (page 12)

    Reassembling the Meter continued...

    10

    9

    3a

    78

    4

    4g

    2

    4

    2

    21 21

    2121

    1311b

    12

    4f

    4d

  • 12*

    33a**3b**3c**3d**44a***4b***4c***4d***4e***4f***4g***4h***4i***567*8910

    11*11a11b11c11d1213141516171819202121a21b21c21d222324252627

    1111111122211121111114821124

    1111113112241211111121222

    TS20A Meter BodyGear Set, Ryton , no bearingsGear Set, Ryton , carbon bearingsGear Set, Ryton , Teflon bearingsGear Set, Ryton , medium viscosityGear Set, Ryton , high viscosityPost plate assemblyPost plateGear posts5/16-18 x 3/4 SS SHCSLock washersGear plate assemblyGear plate w/bushingPinion drive shaftCotter pinCoupling drive assemblyDrive coupling sleeve w/boltPinion gearCombination gear assemblyIdler postWasher, FlatDowel pin10-32 x 3/8 SS SHCSO Ring, Viton , cover assemblyFront coverRear Cover3/8 - 16 x 7/8 AL SHCS

    MB2390GS590RGS590RCGS590RTGS590RMVGS590RHVCP23191CP2319MP90692FS9900FS5008CP23162CP23161MP9043FS9210PL8435MP9833PL6502PL6500MP9059MP9053MS9021FS9651SL1167CP2390CP2391FS2928

    Packing gland assembly kit, vitonPacking gland1:1 ratio gear set2:1 ratio gear setO Ring, Viton, packing glandRetaining plate8-32 x 3/8 SS SHCSRight angle drive housing assemblyAluminum Dust Cover10-14 x 1/2 HH tri plask10-14x1/2 HH tri plask 2/ seal wire hole1/4-20 x 1 PL SHCSCalibrator assemblyPhillips flathead tri plaskCalibrator Drive Shaft AssemblyCalibrator Drive ShaftCalibrator drive shaft bushing10-24 Hex nutPlug, Black NylonRetaining clip - 1000-25Thrust washerMeter pedestal3/8 - 16 x 3/4 HHCS1/4 SS drain plugSplit lock washers

    RK20011PG20011GS2002GS2001SL1212MP9060FS9515RD15911MP2505FS5912FS59121FS2800CA6000FS2501RD15912MP9099MP5520FS3600MS5520MS5003MP9053MP2526FS9923MS4019FS5001

    Item Qty Description Part # Item Qty Description Part #

    Torque SpecificationsPart # Description Torque Tool Part # Description Torque ToolFS9900 5/16-18x3/4 SS SHCS Snug tite 1/4 Allen FS2800 1/4-20 x 1 ALPL SSCS Snug tite 3/16 AllenFS9561 10-32 x 3/8 SS SHCS Snug tite 5/32 Allen FS5912 10-14x1/2 HH Tri Plask Snug tite 5/16 SocketFS2928 3/8 - 16 x 7/8 AL SHCS 34 ft lbs 3/32 Allen FS59121 10-14x 1/2 HH Tri Plask Snug tite 5/16 SocketFS9515 8-32 x 3/8 SS SHCS Snug tite 5/32 Allen FS2927 3/8 - 16 x 5/8 AL HHCS 30ft lbs 9/16 SocketFS2950 38/ -16 x 1 AL SHCS Snug tite 3/16 Allen MS4019 1/4 SS Drain Plug Snug tite 1/4 Allen

    Parts List for Mechanical Meter Model TS20A

    11/2

    002

  • Parts List for Anodized Aluminum Air Check Valve w/ viton sealsFor Meter Models: TS10A, TS15A, TS20A

    ZLT241 11 2002Printed in the USA

    1.2.3.4.5.5B.6.7.8.9.10.11.

    111111111214

    Body, Air Check, Alum Anod.Valve guide shaftPiston, Air check Alum Anod.Valve, Seat, SSValve Cover Flange, NPT, Anod.Valve Cover Flange, BSP, Anod.O Ring, VitonSpring, ValveU-Cup Seal, Viton6-32 x .50 SHSS, SSSquare Tetra Seal, Viton1/2-13 x 1.50 AL SHCS

    MP2450MP8050MP2451MP8052MP2225MP2226SL1233MP9207SL1332-UFS9434SL1334FS2960

    Item Qty Description Part #

  • Parts List for Aluminum Preset Valve w/Viton Seals For Meter Models: TS10A, TS15A, TS20A

    Part # Item Qty Description Part # Item Qty Description

    1 1 1" NPT, Anod. Alum Valve Flange MP2215 19 1 Present Link, Shaft MP3050

    1" BSP, Anod Alum, Valve Flange MP2216 20 2 3/8-16 Ny-Lok FS3901

    1.5" NPT Anod Alum Valve Flange MP2220 21 1 Linkage Pivot MP8025

    1.5" BSP Anod Alum Valve Flange MP2221 22 1 Bushing, Linkage MP8027

    2" NPT Anod Alum Valve Flange MP2225 23 1 Actuating Arm, Linkage, 2" Piston Valve MP8026

    2" BSP Anod Alum Valve Flange MP2226 24 1 3/8 E-Clip MS0001

    2 1 Square Viton Seal SL1334 25 1 Roll Pin, 5/32 x 5/8" 420 SS MS8001

    3 1 Main Valve Seat Ring MP8030 26 2 Lift Bracket Bushing Assy MP3051

    4 2 6-32 x .50" SS SHSS FS9434 27 1 Lift Bracket Shaft, 2" Valve MP3054

    5 3 10-32x1.0" SHCS FS9659 28 2 5/8" E-Clip MS5023

    6 1 Valve Seat Retainer MP2343 29 1 Valve Stem Lifter MP3012

    7 1 Stem Ring Retainer ST9065 30 1 Retaining Clip MP3010

    8 3 8-32x.375" SS SHCS FS9515 31 1 Lift Link MP3015

    9 3 Viton, Seal SL1204 32 2 3/32 x 1/2" Cotter Pin MS3023

    10 1 "O" Ring, Viton, Valve Piston SL1328 33 4 1/4"-20x1/2" SHCS FS2802

    11 1 Piston, Al. Anod MP2337 34 1 Lift Bracket MP3011

    12 1 Set Screw, 1/4 20x.25" w/.125 Hole MS8027 35 1 Seal & Bearing Retainer MP8031

    13 1 Valve Stem Seat MP9920 36 1 Valve Body, 2" Anod MP2330

    14 1 Valve Stem MP1344 37 1 "O" Ring, Viton SL1233

    15 1 Washer MS1060 38 4 1/2 - 13 x 1-1/2" ALPL SHCS FS2960

    16 1 Valve Spring MP9207 39 1 3/8-18X1.0" PLHHCS FS0920

    17 1 Cotter Pin 3/32 x 3/4 18-8 SS MS9055 40 1 U-Cup O-Ring SL1332-U

    18 1 Ball Joint MS3021

  • Item Qty Description Part #

    1 1 1 NPT Andz. Al Valve Flange MP22151 BSPP Andz. Al Valve Flange MP22161 NPT Andz. Al Valve Flange MP22201 BSPP Andz. Al Valve Flange MP22212 NPT Andz. Al Valve Flange MP22252 BSPP Andz. Al Valve Flange MP2226

    2 1 Square Tetra Seal SL23343 1 Main Valve Seat Ring MP80304 3 10-32 X 1 SHCS FS96595 1 Valve Stem Seat MP23406 1 TeflonTM Seal SL92017 1 Valve Stem Seat MP13418 1 Andz. Al Valve Piston MP23359 1 TeflonTM U-cup SL2230-U10 1 Retaining ring MS903611 4 1/2-13 X 1 1/2 ALPL SHCS FS296012 1 Ball Joint MS302113 1 Preset Link MP305014 1 Andz. Al Valve Body MP233015 1 Cotter Pin FS921016 1 .010 Washer MS5022

    Item Qty Description Part #

    17 1 Valve Stem MP134218 1 .016 Washer V11071-17119 1 Valve Spring MP920020 1 O Ring, TeflonTM SL223321 1 Retaining Clip MP301022 2 Cotter Pin MS302323 1 Lift Link MP301524 2 5/8 E-Clip MS502325 1 Lift Bracket MP301126 1 Actuating Arm Shaft MP305327 4 1/4-20 X 1/2 SHCS FS280228 2 1/8-3/8 Grooved Pin MS302029 2 O Ring, Chemraz SL2012-50530 1 Seal & Bearing Retainer MP8031-131 2 3/8-16 NY-LOK FS390132 1 Linkage Pivot MP803233 3 3/8 E-Clip MS000134 1 Lift Bracket Assy. MP305135 1 Actuating Arm Linkage MP301336 1 Pivot Pin MP803337 1 U-cup, TeflonTM SL2204-U

    ZLT238 5/00Printed in the USA

    Parts List for Aluminum Preset Valve w/TeflonTM SealsFor Meter Models: TS10A, TS15A, TS20A

  • Item Qty Description Part #

    1 1 Anodized Strainer Housing MP22102 1 1 NPT flange MP22152b 1 1 BSP flange MP22162c 1 1 1/2 NPT flange MP22202d 1 1 1/2 BSP flange MP22212e 1 2 NPT flange MP22252f 1 2 BSP flange MP22263 2 Viton Tetraseal SL13344 8 1/2-13 X 1 1/2 PL SHCS FS2960 5 1 Strainer basket cover MP2212 6 4 3/8-16 X 1 HHCS FS0920 7 1 O ring, Viton SL1233 8 1 SS Strainer basket, 40 mesh SA3008-0408b 1 SS Strainer basket, 80 mesh SA3008-0808c 1 SS Strainer basket, 100 mesh SA3008-100

    Item Qty Description Part #

    9 4 3/8-16 x 1-1/2 PL SHCS FS292510 1 O ring, VitonTM SL124811 1 Air Eliminator Float guide PL940012 1 Air Eliminator Float SA300613 2 Apiral retaining ring MS500514 1 Reed mounting block MP906215 2 Reed retaining clip PL910016 2 SS Reed MP906317 2 8-32 X 3/8 SS PNHD PHMS FS952018 2 Orifice Reed plate SA300519 2 O Ring, VitonTM SL115520 2 Anodized Air Eliminator Cover MP220721 12 5/16-18 x 1 ALPL SHCS FS290022 1 Anodized Air Eliminator Housing MP220523 1 Nylon Plug MS201024 1 Nylon Plug w/hole MS2010-1*Blind Cover for use when Air Eliminator is not in use - MP2214

    Parts List for 2 Anodized Aluminum StrainerFor Meter Models: TS20A

    ZLT242 11/2002Printed in the USA

  • Warranty

    Tuthill Transfer Systems (Manufacturer) warrants to each buyer ofits FPP Meters products (the Buyer) for a period of 12 months fromdate of invoice or sales receipt, but in no event more than 18 monthsfrom date of manufacture, that goods of its manufacture (Goods) willbe free from defects of material and workmanship. Manufacturerssole obligation under the foregoing warranties will be limited to either,at Manufacturers option, replacing or repairing defective Goods(subject to limitations hereinafter provided) or refunding the purchaseprice for such Goods theretofore paid by the Buyer, and Buyersexclusive remedy for breach of any such warranties will beenforcement of such obligations of Manufacturer. If Manufacturer sorequests the return of the Goods, the Goods will be redelivered toManufacturer in accordance with Manufacturers instructions F.O.B.Factory. The remedies contained herein shall constitute the solerecourse of the Buyer against Manufacturer for breach of warranty.IN NO EVENT SHALL MANUFACTURER'S LIABILITY ON ANY

    Please have the following information available when you makeinquiries, order replacement parts, or schedule service:

    Your meters serial number: _____________________________

    Your meters model number: _____________________

    Your full service Distributor: ________________________

    Your full service Distributors phone number: _______________

    CLAIM FOR DAMAGES ARISING OUT OF THE MANUFACTURESALE, DELIVERY OR USE OF THE GOODS EXCEED THEPURCHASE PRICE OF THE GOODS. The foregoing warranties willnot extend to Goods subjected to misuse, neglect, accident orimproper installation or maintenance, or which have been altered orrepaired by anyone other than Manufacturer or its authorizedrepresentative. THE FOREGOING WARRANTIES AREEXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OFMERCHANTABILITY, FITNESS FOR PURPOSE OF ANY OTHERTYPE, WHETHER EXPRESS OR IMPLIED. No person may vary theforegoing warranties and remedies except in writing signed by a dulyauthorized officer of Manufacturer. Warranties or remedies that differfrom the foregoing shall not otherwise be binding on Manufacturer.The Buyers acceptance of delivery of the Goods constitutesacceptance of the foregoing warranties and remedies, and allconditions and limitations thereof.

  • Specifications Nominal Capacity with standard LV rotors: To 1500 SSU visc. : 60 GPM To 300 cP viscosity : 230 lpm To 300 cP viscosity : 14 m3/h

    Pressure Rating : 150 PSI at 100F = 10 BAR at 40C with 3:1 Safety Factor

    Temperature Rating : -40F to +180F = -40C to +80C Viscosity LV & HT rotors : 100% capacity to 1,500 SSU (300 cP). HV rotors : 100% capacity to 5,000 SSU (1000 cP), reduced capacity to 1,500,000 SSU (350,000 cP).

    1 Connections Bolted companion flanges with NPT or BSP port. Optional : Bolted welding flanges, anodized aluminum Bolted welding flanges, carbon steel Bolted 150# RF ANSI adaptors, carbon steel

    Materials 100% non-ferrous Case : Anodized aluminum

    Gears : PPS with carbon bearings, TeflonTM bearings opt. Posts : HC303SS Seals : VitonTM standard, TeflonTM optional. Flanges : Anodized aluminum standard, carbon steel opt.

    Pulser None Optional : 10:1 dry reed on mechanical register 100:1 solid state on mechanical register.

    Pulse Resolution 10:1 100:1 1/10 gallon register 10 PPG 100 PPG Liter register 1 PPL 10 PPL

    Meter Performance Linearity Over 5:1 turn-down from max. capacity: 0.175% Over 10:1 turn-down from max. capacity: 0.25% Over 30:1 turn-down from max. capacity: 0.5%

    Repeatability 0.05% or better under constant conditions

    Approvals Custody Transfer approvals are liquid specific. W&M approval in the US & Canada.

    Flow Meter CE mark. Registration & Accessories Registration options: Register : #7887 standard (5 digit reset & 8 digit totalizer) #7886 optional (6 digit reset & 8 digit totalizer). Calibration : 1/10 gallon standard, whole liter optional.

    Preset Counter : #7889 2-stage shut-off, optional micro switch kit in X-Prf enclosure.

    Ticket Printer : #7888 Zero Start standard, Accumulative optional Accessories

    Inlet strainer for flow meter protection Air eliminator mounted on strainer Backpressure valve for enhanced air elimination on trucks Air Check Valve on flow meter outlet side Mechanical preset valve

    FPPSSV03, 2010-01

    TS

    15A V

    TS15AV13AT Standard strainer/air eliminator and

    mechanical preset/linkage/valve & register

    NTEP 5:1 turn-down Industrial to 30:1 turn-down

    ISO 9001:2000 Certified

    TS15A, 1 Anodized Aluminum, Mechanical Only two moving parts No metal to metal contact in chamber or bearings Patented Wave Form oval gear design Low differential pressure for maximum flow

    Lower Cost of Ownership!

    RAFAELResaltado

    RAFAELResaltado

  • W W W . T U T H I L L . C O M

    Distributed by:

    Model No. Assy. No.

    ID o f R egister &

    A ccesso riesA VT S 1 5 Flanges

    Calib

    r.

    Identifiers for details/options shown

    M Pulser SealsC Rotors

    Companion flanges Calibration Rotors & Bearings Pulser Seals Strainer BasketA = 1" NPT port T = 1/10 gallon B = LV, PPS/carbon X = none A 4 = 40 mesh (LV & HT)B = 1" BSP port L = liter L = HT, PPS/carbon D = 10:1 B = Teflon 2 = 20 mesh (HV)C = 1" 150# RF ANSI I = HV, PPS/carbon S = 100:1 0 = 100 mesh

    H = 1" steel slip-weld M = HT, PPS/Teflon S = Right-angle strainerJ = HV, PPS/Teflon

    = 1" alum slip-weld C = LV, PPS/Teflon

    16157 8 9 101

    ID o f R egister &

    A ccesso riesA VT S 1 5 Flanges

    Calib

    r.

    3 4 5 6 11 12 13 14

    M Pulser Seals StrainerCPo s. in P/ N o .

    Strainer

    Highlighted = Standard

    F

    = Viton

    17 182

    Roto

    rs

    Part No. The Part No. extends past Pos. 10 only if non-standard selections are made (rotors, pulser, seals, high capacity strainer or strainer basket mesh size).

    International offices: Phone Fax Europe, Middle East & Africa +44 (115) 932-5226 +44 (115) 932-2526 Mexico +52 (81) 8355-5535 +52 (81) 8355-5534 Caribbean/Central America +54 (11) 4866-5641 +54 (11) 4866-5641 South America +54 (11) 4866-5641 +54 (11) 4866-5641 Australia/Pacific Rim +61 (3) 9720-6533 +61 (3) 9720-6880 China +86 (21) 5385-3369 +86 (21) 5385-3365

    Tuthill Transfer Systems, Phone: 985-542-5200 P.O.Box 400, 888-578-3258 Tickfaw, LA 70466, USA Fax: 985-542-7394 E-mail: [email protected]

  • Specifications Nominal Capacity with standard LV rotors To 1500 SSU visc. : 60 GPM To 300 cP viscosity : 230 lpm To 300 cP viscosity : 14 m3/h

    Pressure Rating Meter & Strainer : 400 PSI at 100F = 28 BAR at 40C

    Air Elim & Valves : 150 PSI at 100F = 10 BAR at 40C

    Temperature Rating See note under Signal Conditioners Design W Assy. : -40F to +257F = -40C to +125C ATEX listing : -4F to +140F = -20C to +60C Design F Assy. : Same, subject to register temperature limits!

    Viscosity With LV & HT rotors : 100% capacity to 1,500 SSU (300 cP). With HV rotors : 100% capacity to 5,000 SSU (1000 cP), reduced capacity to 1,500,000 SSU (350,000 cP).

    1 Connections Bolted companion flanges with NPT or BSP port. Optional : Bolted welding flanges, anodized aluminum Bolted welding flanges, carbon steel Bolted 150# RF ANSI adaptors, carbon steel

    Materials 100% Non-Ferrous Case : Anodized aluminum Gears : PPS with carbon bearings, TeflonTM bearings opt. Posts : HC303SS Se als : VitonTM standard, TeflonTM optional. Flanges : Anodized aluminum std., carbon steel optional.

    Pulser : Hall Effect Quadrature, 5V reg or 6-12V non-reg; pls consult for 24V DC. K Factor : Nominal 1013 PPG (267.6 ppl) on 1 cP viscosity, Opt. with SCL : EL0300-3-13C = 100 PPG (26.5 ppl) EL0300-3-18C = 10 PPL (37.85 PPG)

    See page 2 for frequency & pulse ON data.

    Meter Performance Linearity Over 5:1 turn-down from max. capacity: 0.175% Over 10:1 turn-down from max. capacity: 0.25% Over 30:1 turn-down from max. capacity: 0.5% Repeatability 0.05% or better under constant conditions Approvals Custody Transfer approvals are liquid specific.

    W&M approval in the US & Canada*. * Canada: W&M approval of pulser is pending.

    Flow Meter CE mark. Pulser & SCL Intrinsically Safe, UL & cUL listed,

    SCL also EEx ia ATEX when powered through approved barrier.

    Pulser encl. II 2G Ex d IIA T4, -20C

  • W W W . T U T H I L L . C O M

    Distributed by: International offices: Phone Fax Europe, Middle East & Africa +44 (115) 932-5226 +44 (115) 932-2526 Mexico +52 (81) 8355-5535 +52 (81) 8355-5534 Caribbean/Central America +54 (11) 4866-5641 +54 (11) 4866-5641 South America +54 (11) 4866-5641 +54 (11) 4866-5641 Australia/Pacific Rim +61 (3) 9720-6533 +61 (3) 9720-6880 China +86 (21) 5385-3369 +86 (21) 5385-3365

    Tuthill Transfer Systems, Phone: 985-542-5200 P.O.Box 400, 888-578-3258 Tickfaw, LA 70466, USA Fax: 985-542-7394 E-mail: [email protected]

    Frequency & pulse ON values:25% 50% 60% 70% 80% 90% 100% 110% of capacity

    Raw signal 1013 PPG = 267.6 PPL => Freq. 253 507 608 709 810 912 1013 1114 HzPulse 1.97 0.99 0.82 0.71 0.62 0.55 0.49 0.45 pulse ms ON

    with 100 PPG scaler => Freq. 25.0 50.0 60.0 70.0 80.0 90.0 100.0 110.0 Hz, pulse 1.3 ms ONwith 10 PPL scaler => Freq. 9.6 19.2 23.0 26.8 30.7 34.5 38.3 42.2 Hz, pulse 2.5 ms ON

    *Individual meters vary slightly. ** At 0.5 cP (LPG), K Factor is abt 2% higher. Over 100 cP viscosity, K Factor is abt 1.5% low er.

    TS15A operating at***

    Average* K Factor** on 1 cP viscosity.

    *** Operation over 100% on low viscosity lubricating liquids only. Please consult for intermittent flow over 110%.

    11 = no register 4 = no accessories2 = no reg., w ith thermo w ell 5 = Strainer only

    = with 3 = EMR 6 = Strainer & Air Eliminator register 4 = EMR + TVC 7 = Strainer, Air Eliminator & Backpressure Valve

    flange 6 = EMR + TVC + $ 1 = Solenoid Valve only7 = ELNC register 2 = Solenoid Valve + Strainer8 = LPG, w/o register 3 = Solenoid Valve, Strainer & Air Elminator9 = LPG, with EMR 9 = Solenoid Valve, Strainer, Air Eliminator & Backpressure Vlv

    0 = Solenoid Valve, Strainer, Air Eliminator & Air Check Valve0 = Flow Sensor for remote reg.1 = 1 x PIA-300

    = without 2 = 2 x PIA-300 mounting 3 = PC58 flange 4 = PC58 + PIA-300

    5 = PC58 + 4-20 mA6 = PC58 + 4-20 mA + 4 pt calibr.7 = PC58 + 4-20 mA + PIA-300

    5 = EMR + $ 8 = Strainer, Air Eliminator & Air Check Valve

    Identifiers for details/options shown below. If flow meter has no strainer or solenoid valve, or if strainer is standard

    with 20 or 40 mesh basket, the P/No. stops after position 11, 12 or 13.

    W

    F

    Flan

    ges

    Inte

    rnal

    s5

    Part No.:

    FAT S 1

    mounting

    Po s. in P/ N o .

    Classification & Voltage

    Companion flanges Seals/Rotors/Brgs 3 = NEMA 4X, 110VA = 1" NPT port X = Viton, LV PPS/carbon 11: 4 = NEMA 4X, 220VB = 1" BSP port T = Viton, HT PPS/carbon 6 = NEMA 7/4X, 12VC = 1" 150# RF ANSI V = Viton, HV PPS/carbon 7 = NEMA 7/4X, 24VF F = Viton, LV PPS/Teflon 12: 8 = NEMA 7/4X, 110VH = 1" steel slip-weldR = Viton, HT PPS/Teflon 9 = NEMA 7/4X, 220V

    S = Viton, HV PPS/Teflon Valve typeB = Teflon, LV PPS/carbon 13: 1 = 1-stage shut-offC = Teflon, HT PPS/carbon 2 = 2-stage shut-offD = Teflon, HV PPS/carbonE = Teflon, LV PPS/Teflon Strainer Basket

    S = Right-angle strainer 0 = 100 mesh= 20 mesh (HV)2

    ID of Language (EMR), Power (ELNC) or Enclosure (non-W&M controllers)

    H = Teflon, HV PPS/Teflon= 40 mesh (LV & HTP = Teflon, HT PPS/Teflon

    Strainer4

    = 1" alum slip-w eld

    Flan

    ges

    Inte

    rnal

    s17

    51811 12 13 148 9 10

    StrainerElectronic

    component variables

    ID o f R egister &

    A ccesso ries

    1615

    Solenoid Valve

    7

    ID of signal conditioners and/or register variables

    ID of UL/cUL or ATEX standards or certification

    12

    = NEMA 4X, 12V= NEMA 4X, 24V

    Model No. Assy. No.

    1 2 3 4 5

    Highlighted = Standard

    FW

    6

    AT S 1

  • Specifications Nominal Capacity with standard LV rotors To 1500 SSU visc. : 60 GPM To 300 cP viscosity : 230 lpm To 300 cP viscosity : 14 m3/h

    Pressure Rating Meter & Strainer : 400 PSI at 100F = 28 BAR at 40C

    Air Elim & Valves : 150 PSI at 100F = 10 BAR at 40C

    Temperature Rating See note under Signal Conditioners Design W Assy. : -40F to +257F = -40C to +125C ATEX listing : -4F to +140F = -20C to +60C Design F Assy. : Same, subject to register temperature limits!

    Viscosity With LV & HT rotors : 100% capacity to 1,500 SSU (300 cP). With HV rotors : 100% capacity to 5,000 SSU (1000 cP), reduced capacity to 1,500,000 SSU (350,000 cP).

    1 Connections Bolted companion flanges with NPT or BSP port. Optional : Bolted welding flanges, anodized aluminum Bolted welding flanges, carbon steel Bolted 150# RF ANSI adaptors, carbon steel

    Materials 100% Non-Ferrous Case : Anodized aluminum Gears : PPS with carbon bearings, TeflonTM bearings opt. Posts : HC303SS Se als : VitonTM standard, TeflonTM optional. Flanges : Anodized aluminum std., carbon steel optional.

    Pulser : Hall Effect Quadrature, 5V reg or 6-12V non-reg; pls consult for 24V DC. K Factor : Nominal 1013 PPG (267.6 ppl) on 1 cP viscosity, Opt. with SCL : EL0300-3-13C = 100 PPG (26.5 ppl) EL0300-3-18C = 10 PPL (37.85 PPG)

    See page 2 for frequency & pulse ON data.

    Meter Performance Linearity Over 5:1 turn-down from max. capacity: 0.175% Over 10:1 turn-down from max. capacity: 0.25% Over 30:1 turn-down from max. capacity: 0.5% Repeatability 0.05% or better under constant conditions Approvals Custody Transfer approvals are liquid specific.

    W&M approval in the US & Canada*. * Canada: W&M approval of pulser is pending.

    Flow Meter CE mark. Pulser & SCL Intrinsically Safe, UL & cUL listed,

    SCL also EEx ia ATEX when powered through approved barrier.

    Pulser encl. II 2G Ex d IIA T4, -20C

  • W W W . T U T H I L L . C O M

    Distributed by: International offices: Phone Fax Europe, Middle East & Africa +44 (115) 932-5226 +44 (115) 932-2526 Mexico +52 (81) 8355-5535 +52 (81) 8355-5534 Caribbean/Central America +54 (11) 4866-5641 +54 (11) 4866-5641 South America +54 (11) 4866-5641 +54 (11) 4866-5641 Australia/Pacific Rim +61 (3) 9720-6533 +61 (3) 9720-6880 China +86 (21) 5385-3369 +86 (21) 5385-3365

    Tuthill Transfer Systems, Phone: 985-542-5200 P.O.Box 400, 888-578-3258 Tickfaw, LA 70466, USA Fax: 985-542-7394 E-mail: [email protected]

    Frequency & pulse ON values:25% 50% 60% 70% 80% 90% 100% 110% of capacity

    Raw signal 1013 PPG = 267.6 PPL => Freq. 253 507 608 709 810 912 1013 1114 HzPulse 1.97 0.99 0.82 0.71 0.62 0.55 0.49 0.45 pulse ms ON

    with 100 PPG scaler => Freq. 25.0 50.0 60.0 70.0 80.0 90.0 100.0 110.0 Hz, pulse 1.3 ms ONwith 10 PPL scaler => Freq. 9.6 19.2 23.0 26.8 30.7 34.5 38.3 42.2 Hz, pulse 2.5 ms ON

    *Individual meters vary slightly. ** At 0.5 cP (LPG), K Factor is abt 2% higher. Over 100 cP viscosity, K Factor is abt 1.5% low er.

    TS15A operating at***

    Average* K Factor** on 1 cP viscosity.

    *** Operation over 100% on low viscosity lubricating liquids only. Please consult for intermittent flow over 110%.

    11 = no register 4 = no accessories2 = no reg., w ith thermo w ell 5 = Strainer only

    = with 3 = EMR 6 = Strainer & Air Eliminator register 4 = EMR + TVC 7 = Strainer, Air Eliminator & Backpressure Valve

    flange 6 = EMR + TVC + $ 1 = Solenoid Valve only7 = ELNC register 2 = Solenoid Valve + Strainer8 = LPG, w/o register 3 = Solenoid Valve, Strainer & Air Elminator9 = LPG, with EMR 9 = Solenoid Valve, Strainer, Air Eliminator & Backpressure Vlv

    0 = Solenoid Valve, Strainer, Air Eliminator & Air Check Valve0 = Flow Sensor for remote reg.1 = 1 x PIA-300

    = without 2 = 2 x PIA-300 mounting 3 = PC58 flange 4 = PC58 + PIA-300

    5 = PC58 + 4-20 mA6 = PC58 + 4-20 mA + 4 pt calibr.7 = PC58 + 4-20 mA + PIA-300

    5 = EMR + $ 8 = Strainer, Air Eliminator & Air Check Valve

    Identifiers for details/options shown below. If flow meter has no strainer or solenoid valve, or if strainer is standard

    with 20 or 40 mesh basket, the P/No. stops after position 11, 12 or 13.

    W

    F

    Flan

    ges

    Inte

    rnal

    s5

    Part No.:

    FAT S 1

    mounting

    Po s. in P/ N o .

    Classification & Voltage

    Companion flanges Seals/Rotors/Brgs 3 = NEMA 4X, 110VA = 1" NPT port X = Viton, LV PPS/carbon 11: 4 = NEMA 4X, 220VB = 1" BSP port T = Viton, HT PPS/carbon 6 = NEMA 7/4X, 12VC = 1" 150# RF ANSI V = Viton, HV PPS/carbon 7 = NEMA 7/4X, 24VF F = Viton, LV PPS/Teflon 12: 8 = NEMA 7/4X, 110VH = 1" steel slip-weldR = Viton, HT PPS/Teflon 9 = NEMA 7/4X, 220V

    S = Viton, HV PPS/Teflon Valve typeB = Teflon, LV PPS/carbon 13: 1 = 1-stage shut-offC = Teflon, HT PPS/carbon 2 = 2-stage shut-offD = Teflon, HV PPS/carbonE = Teflon, LV PPS/Teflon Strainer Basket

    S = Right-angle strainer 0 = 100 mesh= 20 mesh (HV)2

    ID of Language (EMR), Power (ELNC) or Enclosure (non-W&M controllers)

    H = Teflon, HV PPS/Teflon= 40 mesh (LV & HTP = Teflon, HT PPS/Teflon

    Strainer4

    = 1" alum slip-w eld

    Flan

    ges

    Inte

    rnal

    s17

    51811 12 13 148 9 10

    StrainerElectronic

    component variables

    ID o f R egister &

    A ccesso ries

    1615

    Solenoid Valve

    7

    ID of signal conditioners and/or register variables

    ID of UL/cUL or ATEX standards or certification

    12

    = NEMA 4X, 12V= NEMA 4X, 24V

    Model No. Assy. No.

    1 2 3 4 5

    Highlighted = Standard

    FW

    6

    AT S 1

  • Specifications Nominal Capacity with standard LV rotors: To 1500 SSU visc. : 150 GPM To 300 cP viscosity : 570 lpm To 300 cP viscosity : 34 m3/h

    Pressure Rating : 150 PSI at 100F = 10 BAR at 40C with 3:1 Safety Factor

    Temperature Rating : -40F to +180F = -40C to +80C Viscosity LV & HT rotors : 100% capacity to 1,500 SSU (300 cP). HV rotors : 100% capacity to 5,000 SSU (1000 cP), reduced capacity to 1,500,000 SSU (350,000 cP).

    2 Connections Bolted companion flanges with NPT or BSP port. Optional : Bolted welding flanges, anodized aluminum Bolted welding flanges, carbon steel Bolted 150# RF ANSI adaptors, carbon steel

    Materials 100% non-ferrous Case : Anodized aluminum

    Gears : PPS with carbon bearings, TeflonTM bearings opt. Posts : HC303SS Seals : VitonTM standard, TeflonTM optional. Flanges : Anodized aluminum standard, carbon steel opt.

    Pulser None Optional : 10:1 dry reed on mechanical register 100:1 solid state on mechanical register.

    Pulse Resolution 10:1 100:1 1/10 gallon register 10 PPG 100 PPG Whole gallon register 1 PPG 10 PPG Liter register 1 PPL 10 PPL Dekaliter register 0.1 PPL 1 PPL

    Meter Performance Linearity Over 5:1 turn-down from max. capacity: 0.175% Over 10:1 turn-down from max. capacity: 0.25% Over 30:1 turn-down from max. capacity: 0.5%

    Repeatability 0.05% or better under constant conditions

    Approvals Custody Transfer approvals are liquid specific. W&M approval in the US, Canada*, EU & Australia. * Canada = 380 lpm, recertification to 570 lpm pending.

    Flow Meter CE mark. Registration & Accessories Registration options: Register : #7887 standard (5 digit reset & 8 digit totalizer) #7886 optional (6 digit reset & 8 digit totalizer). Calibration : 1/10 gallon standard, whole gallon, whole liter or dekaliter optional.

    Preset Counter : #7889 2-stage shut-off, optional micro switch kit in X-Prf enclosure.

    Ticket Printer : #7888 Zero Start standard, Accumulative optional Accessories

    Inlet strainer for flow meter protection High capacity strainer for high speed diesel truck service Air eliminator mounted on strainer Backpressure valve for enhanced air elimination on trucks Air Check Valve on flow meter outlet side Mechanical preset valve

    FPPSSV04, 2010-01

    TS

    20A V

    TS20AV13ATCBMXAH4 High capacity* strainer/air eliminator, mechanical preset/linkage/valve & register * Required on diesel fuel tank trucks subject to split compartment testing, if the flow rate exceeds 70 GPM (265 lpm).

    NTEP 5:1 turn-down OIML 10:1 turn-down Industrial to 30:1 turn-down

    ISO 9001:2000 Certified

    TS20A, 2 Anodized Aluminum, Mechanical Only two moving parts No metal to metal contact in chamber or bearings Patented Wave Form oval gear design Low differential pressure for maximum flow

    Lower Cost of Ownership!

    TS20AV06AT Standard strainer/air eliminator

    and mechanical register

  • W W W . T U T H I L L . C O M

    Tuthill Transfer Systems, Phone: 985-542-5200 P.O.Box 400, 888-578-3258 Tickfaw, LA 70466, USA Fax: 985-542-7394 E-mail: [email protected]

    International offices: Phone Fax Europe, Middle East & Africa +44 (115) 932-5226 +44 (115) 932-2526 Mexico +52 (81) 8355-5535 +52 (81) 8355-5534 Caribbean/Central America +54 (11) 4866-5641 +54 (11) 4866-5641 South America +54 (11) 4866-5641 +54 (11) 4866-5641 Australia/Pacific Rim +61 (3) 9720-6533 +61 (3) 9720-6880 China +86 (21) 5385-3369 +86 (21) 5385-3365

    Distributed by:

    Part No. The Part No. extends past Pos. 10 only if non-standard selections are made (rotors, pulser, sea