Elektrifisering av Valhall
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Transcript of Elektrifisering av Valhall
Elektrifisering av ValhallCO2-Har måneferden tatt av?
Sverre Gilje, BP Norge04.01.2008
Kraftteam Visjon
Don
Ecofisk(210MW)
Forties(270MW)
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Bruce(150MW)
Miller(200MW)2
2Saltir(165MW)
Oseberg(200MW)
NWHutton(650MW)
Grand Scheme
• HVDC transmission scheme• Several technical options• 7 Hubs• 68 platforms included - 15 excluded (short life)• Average life 15 years (base)• 2 GWs offshore load• >99.8% availability• 7 million te pa CO2 saving• 0.6 bcf gas sales increase• >$2bn capex
Economic Environmental
Social
Focus: Phase 1 as first step,
then Phase 2 ...
... where BPA interests lie.
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Power Project – Reference Case
Ekofisk(190MW)
Forties(199MW)
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Judy
Valhall
Ekofisk
Elgin Gyda
Eldfisk
Ula
Fulmar
Auk
Clyde
Gannet
Kittiwake
Everest
ETAP
Forties
Alba
Britannia
Andrew
Armada
Montrose
Nelson
DC TransmissionAC Distribution
Customer IncludedCustomer Excluded
Shearwater
SleipnerKårstø
Blyth
Peterhead
220 MW
220 MW 220 MW
220 MW
100 MW 100 MW 95 MW 95 MW
+ 150 kV
- 150 kV
Phase 1 (2003)Phase 2 (2004)
• Customer buy in /Attitude
• Env. Focus/Taxes
• Complexity/Cost
• Limited Gas disposal
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Ekofisk(190MW)
Forties(199MW)
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Judy
Valhall
Ekofisk
Elgin Gyda
UlaGannet
ETAP
FortiesBritannia
Nelson
Shearwater
SleipnerKarsto
Peterhead
(135MW)DC Transmission
AC Distribution
Ana Sira
Peterhead
Valhall
Ekofisk
Gyda
Ula
Reference CaseCapex too high cf to benefits
1. Reduce DC Capex – Feed from Norway only2. Reduce DC Capex – One Hub only
4. Reduce AC Capex – 4 Customers Only
Option 12
3. Reduce DC Capex – Lower Converter Rating
North Sea Power project, Reference Case ���� Option 12
5. Minimum customer risk – BP and Phillips
6. Maximise customer benefits – Norway only
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Technical concept
dc/ac
Ula
Gyda
Ekofisk
Valhall
Ekofisk2/4G
3 km275 km
28 km
41 km
35 km
1 km
300 kVGrid
Ana Sira300 kV
Switchyard
OnshoreConverterStation
OnshoreDC Cable
DC SubseaCable2 off
OffshoreConverter Station
AC SubseaCables3-core
On PlatformModifications
ac/dc
DC Cable – 150kV
AC Cable – 110kV
OnshoreOffshore
Åna Sira
DC Electrode Cable
EmergencyElectrode
EmergencyElectrode
Valhall Re-Development
Project Background
5,8m subsidence since 1982 (per August 2007)Design Life 25 yrs. (1982-2007)
Valhall Re-Development
VRD Project Objectives
• Legal compliance: provide air gap
• Provide opportunities for reduced lifting cost
− access to step change in O&M Philosophy
− building facilities for 40+ years design life
− add value through good use of technology (eg. IOE, PFS)
• Provide space for future tie-ins
• Retain option for liquid export post 2011
• Instal HVLER and Gas compressors onshore
Bridges and Walkways reviewLAYOUT
Tower to be Installed Prior to Bridge 9
Bridge 10 Installed Platform Crane
Bridge 9 S7000
Bridge 8 S7000
Bridge 7 S7000
Bridge 6 S7000
Bridge 5&4 to be Joined Offshore and Installed Together
Bridge (Walk) 3
x
2
3
4
1
1
6
5
2x Towers to be Installed Fly By 2008 (April ) S7000
:- Denotes Proposed Installation Order
BROWNFIELD BRIDGES AND WALKWAYS
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Valhall Re-DevelopmentField of the Future Flagship
Flank South
Flank NorthEkofisk
Lista (Norway)
Valhall Complex
New PH
Pipelin
e from Hod
HVDC Cable
Oil Pipeline to Ekofisk
Flank South
Flank NorthEkofisk
Lista (Norway)
Valhall Complex
New PH
Pipelin
e from Hod
HVDC Cable
Oil Pipeline to Ekofisk
“A Safe, Intelligent, Low Maintenance facility Remotely Operated from shore”
• Valhall Redevelopment is a significant investment to replace subsiding facilities and extend field life by 40 years
• Facilities to remotely operated from BP Stavanger office, implementing features of the Field of the Future ”blueprint”
• Power for the full Valhall complex (78 MW) supplied from the Norwegian grid using HVDC Light technology (ABB/Nexans)
• A process/utility deck based on a skid based (Gulf of Mexico) execution methodology
• Tie-in of existing subsea pipelines to new risers on PH
• High standard Hotel for 180 personnel, based on single cabin occupancy Wellhead/Injection Platforms retained and integrated with new PH Production from DP until 2014+
• Redundant facilities/equipment rendered safe & taken out of service
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Valhall Re-DevelopmentFacts
Valhall & Hod
Production started 1982, QP/DP/PCPWelhead Platform (WP) inst.19962 Wellhead platforms (NUI) on the field Flanks1 Wellhead platform (NUI) on HodWater Injection Platform (IP) installed 2003~500 million boe recovered 5.8 metres subsidence & old facilities BUT
– 125,000 boe/d production in 2006, – >500 million boe reserves remaining– 40 years left to go!!!
New Production & Hotel (PH) Facility
New Facility Design Life 40 yearsHotel 180 single bed cabinsOil production capacity 120 mbopdGas handling capacity 143 mmscf/dTotal liquid capacity 250 mbpd (oil & water)Design (Dry) Weight ~15,500 tne (tops. + hotel)
7 000 tne (jacket)Power from Shore 290 km DC cableOil Export Future offsh. loading/EOR
Partner Equity:BPShellAmerada HessTotal
28,128.128.115.7
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VRD Power procurement
Consumption over time – base load plus alternative options / users (Sep ’06)
0
10
20
30
40
50
60
70
80
90
200820
0920
1020
1120
1220
1320
1420
1520
1620
1720
1820
1920
2020
2520
3020
3520
4020
4520
50
MW
Overall PFS rating Sum: Base Load at Valhall
Sum Offs.Loading (2011) + EOR (2017) Sum Offs.Loading (2011) + EOR (2011) + 4th WI
Sum 4th WI + Alt Export Pipeline + EOR (2017) Sum Offs.Loading (2011) + EOR (2011)
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Offshore Power Generation System
GAS COMPR. TRAIN 1x100% WITH 3EA MOTOR DRIVESPH 150mmscf/d Case –configuration also valid for split PH and PF platform
IPPH
150Beds
22MW
WH
22MW24MW
WH
22MW WP
1 3/42
STEAM TURBINE DRIVEN GENERATOR
GAS TURBINE DRIVEN GENERATOR
WASTE HEAT RECOVERY UNIT
STEAM PIPE
WH
WH
1 3/421x100%
Steam
Water Return
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Commercial analyses
• Investment cost platform with
gasturbines
• Operating cost
• Alternative-cost fuel gas (gas-
transportation cost)
• CO2-tax
• Investment cost onshore converter,cable and
offshore converter
− Lower platform weight
• Operating cost
− Synergy effect with fiber-cable (common
installation operation)
• Electrical power cost
− Taxes / CO2- trading eg.
− El.procurement strategy
Offshore Gasturbine Power from Shore
+
+
Connection between development of gas-price/el-price
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PFS - Main onshore grid
ARENDAL
PORSGRUNN
RØD
STOKKELAND
STØLAHEIA
KJELLAND
FEDA
FROGNER
HASLE
HALDEN
RINGERIKE
FLESAKER
ÅDAL
KÅRSTØ
SAUDA
FØRRE
BLÅFALLI
LYSE
LIASTØL
SIMASAMNANGER
DALE
EVANGER
ARNA
FANA
KOLLSNES
AURLAND
SYLLING
KVILLDAL
KR.SAND
LISTA
HÅVIK
NESFLATEN
ÅSEN
TVEITEN
SONGA
Flesaker snittet
Hallingdal snittet
Hasle snittet
Sørlandssnittet
HUSNES
MAURANGER
MODALEN
SAURDAL
KraftverkTransformatorstasjonTilknytningspunkt Norned
300 kV ledning420 kV ledningDC forbindelsePlanlagte ledninger er stiplet
VALHALL
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Lista
Lista with ELKEM’s Al-smelter and converter site
Lista Onshore Converter station
Scope – HVDC Converters
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Lista
Scope – Submarine HVDC and FO cables
Description
� Special feature – single cable with integrated return conductor
� 292 km HVDC Cable and fiber optic cable
� Onshore section approx 1km
� Trenched and covered to 1m depth
� In some areas up to 2m depth
Main data
� P = 78 MW (at the platform)
� UDC = -150 / 0 kV
� UAC = 11 kV on offshore and300 kV onshore
Elkem
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Onshore converter stasjon
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Cooling SystemCooling System
Auxiliary Power andAuxiliary Power andControl EquipmentControl Equipment
HVACHVAC
Scope – PFS offshore module
Fabricom FEED
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TransformerTransformer ValvesValves
Phase ReactorsPhase ReactorsScope – PFS offshore module
Fabricom FEED
Valhall Re-Development
Project Status
Deactivated 2010
Deactivated 2010
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Benefits with Power from shore
• Simplified offshore instalation, lower offshore manning and reduced operation costs.
• Improved Safety and Working Environment.
• Emission to air offshore close to zero for enery supply to the complete Valhall field. Estimated to 300.000 ton CO2/year and 250 ton NOx/year. (Compared with a offshore CCPP with highest efficiency). 400 – 500.000 ton with todays technical solution.)
• Fever offshore lifts give HSE benefits
• Less boats, Less helicopters
• Technical adventages regarding direct on line start of large motors and electrical system fault level in the offshore grid.
• Higher availability for supply of full power to cover the process and utility requirements.
Back up slides
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Reliability / Availability
• Use of HVDC mass impregnated cable. No electrical fault of Nexans DC
submarine cables up today. 30 years operation experience. Result: Not
included in RAM analyses
• Studied Statnett,s statistics for supply to Lista for the last 14 year.Very
reliable supply. Full capacity for both Elkem and BP from two
indemendent 300KV lines. Result: Not included in RAM analyses
• Converter stations:
1. Dublicated all aux system on electrical, control and HVAC
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Reliability / Availability continue
2. Ordered ”insurance spare” for all equipment / components with long lead time. This include both converter transformers, phase reactor, part of filter banks eg. In total about 40MillNOK
3. Planned inspection / maintenance work will be completed during planned production shut downs, every 3.year. Evaluating use of more condition monitoring to reduse the need for PM / Inspection
4. Support / maintenance contract will be set up with ABB for quick support when needed
5. Training will be given to BP and Elkem personell during tests at ABB, Lista, modul fab yard and offshore
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Reliability / Availability continue
• Three BP technicians will be part of the VRD project team through
engineering, fabrication, commissioning of the PFS system
• 6 km spare cable and repair joints ordered
• Details around cable repair setup and support contract will be further
discussed and agreed with Nexans in due time before start up