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Electrochemical Membrane for Carbon Dioxide Capture and Power Generation
FuelCell Energy No. DE-FE0007634
Project Kick-off MeetingDecember 2, 2011
2
Presentation Outline
ECM TechnologyBackgroundTesting Results
Application to Pulverized Coal Plant Carbon Capture from Large IndustriesDE-FE0007634 Project OutlineSummary
3
ECM Active Components
ECM Structure and Mechanism of CO2 Transport
•
ECM components are fabricated from inexpensive inorganic materials.•
Because of fast electrode kinetics at the operating temperatures
of 550-650°C, ECM is suitable for CO2 concentration of <15% normally found in the PC plant flue gas.
•
Due to the planar geometry and large gas flow channels, ECM can process large gas volumes without significant back pressures (5-8 cm of water).
•
ECM is completely selective towards CO2 as compared to N2
(CO2
/N2
selectivity = ).•
The driving force for the gas separation is electrical potential
as opposed to the pressure differential. Flue gas does not need to be pressurized. ECM operates at atmospheric pressure without energy penalties normally associated with other
membrane-based technologies.
4
ECM Cell Package
•
ECM cells are made using automated fabrication techniques such as tape casting (utilized in semiconductor industries).
•
Repeat planar cell geometry has simple and inexpensive stacking characteristics.
5
ECM Assembly
ECM Stack Four-Stack Module Enclosed Module
ECM is a modular technology:•
Ease of scale up•
Suitable for incremental phased applications to almost any type of power plants
•
Skid mounted modules easy to transport
ECM Module Assembly
Planar Electrochemical Membrane Assemblies Are Stacked and Incorporated into MW-scale Modules.
6
Benefits of ECM for CO2 Separation
ECM allows for separation of at least 90% of carbon dioxide from the greenhouse gases (GHG) generated by coal fired power plants and other industrial sites.
Preliminary estimates show that DOE target of <35% increase in cost-of-
electricity (COE) is achievable for commercial units.
ECM internally converts fossil fuels (coal syngas, natural gas, renewables, etc.) into H2 to produce electricity (no need for external conversion devices).
Unlike other CO2
capture technologies which reduce net electric power, ECM increases the power generated by the existing fossil fueled plants.
ECM systems generate excess clean water, an important feature where water is scarce.
Laboratory data has shown that ECM also significantly reduces NOx
emissions produced by the older plants.
CH4 + 2H2O 4H2 + CO2
ANODE CATALYST
CATHODE CATALYSTCATHODE
ELECTROLYTE
INTERNAL REFORMING
H2 + CO3= H2O + CO2 + 2e-
1/2O2 + CO2 + 2e- CO3=
ANODE
NATURAL GAS/BIOGAS
CO3=
e-
e-
STEAM
FLUE GAS
HEAT
CO2 DEPLETED GAS
CAPTURED CO2,H2, H2O
CH4 + 2H2O 4H2 + CO2
ANODE CATALYST
CATHODE CATALYSTCATHODE
ELECTROLYTE
INTERNAL REFORMING
H2 + CO3= H2O + CO2 + 2e-
1/2O2 + CO2 + 2e- CO3=
ANODE
NATURAL GAS/BIOGAS
CO3=
e-
e-
STEAM
FLUE GAS
HEAT
CO2 DEPLETED GAS
CAPTURED CO2,H2, H2O
7
Basis for ECM Technology: Proven DFC Power Plants
WATER
Anode
Cathode
FUEL
HRUAIR
CatalyticOxidizer
DC to AC INVERTER
~
Heat Recovery Unit(a)
WATERFUEL
HRU
GHG WITH CO2
DC to AC INVERTER
~
DIRECT FUELCELL®
Heat Recovery Unit
ANODE EXHAUST
RICH IN CO2
(b)
Anode
Cathode
DIRECT FUELCELL®
WATER
Anode
Cathode
Anode
Cathode
FUEL
HRUAIR
CatalyticOxidizer
DC to AC INVERTER
~
Heat Recovery Unit(a)
WATERFUEL
HRU
GHG WITH CO2
DC to AC INVERTER
~
DIRECT FUELCELL®
Heat Recovery Unit
ANODE EXHAUST
RICH IN CO2
(b)
Anode
Cathode
Anode
Cathode
DIRECT FUELCELL®
Commercially-proven Direct FuelCell (DFC) Power Plant
ECM system is an emerging application for proven DFC technology
ECM
8
ECM Lab-Scale Testing
Laboratory Scale Proof-of-concept ECM tests were performed under a variety of R&D activities supported by FCE (IR&D), DOE (DE-FC26-04NT42206), and EPA (EP-D-11-042)
9
ECM Test Results PC Boiler Case
Fuel Cell Performance on Simulated PC Boiler
Exhaust Gas
Full-area cells (0.9 m2/cell in 400 cell stacks) operating at
67-69% CO2
utilization
Cell Performance on Simulated PC Boiler Exhaust Gas
10
ECM Test Results IGCC Case
Cell Performance on Simulated IGCC
Exhaust Gas
Full-area cells (0.9 m2/cell in 400 cell stacks) operating at
67-69% CO2
utilization
11
Presentation Outline
ECM TechnologyBackgroundTesting Results
Application to Pulverized Coal Plant Carbon Capture from Large IndustriesDE-FE0007634 Project OutlineSummary
12
ECM Application for Carbon Separation from Fossil Plant Exhaust
•
Carbonate electrochemical process transfers CO2
from Air Electrode (Cathode) to Fuel Electrode (Anode)
•
CO2
is easily separated from Fuel Electrode exhaust gas because it is no longer diluted with air
Conventional Natural Gas or Coal Plant
CATHODE
ANODEFuel
Fossil Plant Exhaust with 5% to 15% CO2
CO2 Depleted Flue Gas
H2Stripping
Depleted Fuel with ~70% CO2
CO2
CO2 to Sequestration
Combined Electric Power and Carbon- Dioxide Separation (CEPACS) System
30 to 100% of Conventional Plant Rating
POWER
POWER
ECM
13
CEPACS System Block Flow Diagram
ANODE
CATHODEFlue Gas
Air
Natural Gas
DI Water
SHIFT
Product Water
CO
2 /H2
Sep.H2 Recovery
Carbon Dioxide
Plant Exhaust
Oxidizer1 4
2
3
96 8
7
11
10
14
12
13
15
5
16
ANODE
CATHODEFlue Gas
Air
Natural Gas
DI Water
SHIFT
Product Water
CO
2 /H2
Sep.H2 Recovery
Carbon Dioxide
Plant Exhaust
Oxidizer1 4
2
3
96 8
7
11
10
14
12
13
15
5
16
CEPACS System Concept Implementation for 433 MW (Conesville #5) PC Plant Located in Ohio
CEPACS system design produces liquid CO2 . The low permeate-gas outlet pressure is not a significant factor relative to the required CO2 delivery pressure, as the liquid CO2 is pumped to the pipeline pressure (~152 bars) without significant energy penalty.
14
Case Study: Carbon Capture from Conesville Plant
10394 ton/day
Flue Gas CO2
Coal Power Plant
Air
AEP, Unit # 5 Conesville, OH 434 MW
CO2 Emission, 1 ton/MWh
~
CO2 Emission, 0.05 ton/MWh
94% Reduction in Carbon Dioxide Emission per MWh is Achievable!
1146 SCFH
Natural Gas
Electrolyte
Cathode
CH4 + 2H2 O 4H2 + CO2
Internal Reforming
Anode4H2 +4CO3
= 4H2 O + 4CO2 + 8e-
2O2 + 4CO2 + 8e- 4CO3=
5913 ton/day
9380 ton/day
90.2%
15293 ton/day, 93.8% Overall
1014 ton/day CO2 Sequestration
Plant Exhaust CO2
DC/AC Converter
443 MW AC Net Fuel Cell Power~
15
Case Study: Advantage of CEPACS System
ECM Based System Compared to State-of-the-Art Amine Scrubbing Technology
* Reference: Carbon Dioxide Capture from Existing Coal-Fired Power Plants, DOE/NETL-401/110907, November 2007
70%
70%
90%
90%
Base Plant with No Carbon
Capture
0
100
200
300
400
500
600
700
800
900
1000
Unit # 5 ConesvillePulverized Coal Power
Plant*
w/ Amine-BasedScrubbing Carbon
Capture*
w/ CEPACS CarbonCapture
Net
Pow
er, M
W Net Power Reduces with Increased Carbon Capture Percentage
Net Power Increases with Increased Carbon Capture Percentage
16
CEPACS vs. Amine Scrubbing
Amine Scrubbing Technology330 ton CO2 /day
Steam Consumption: ~1.3 ton Steam/ton CO2 (~650 kWh/ton CO2 )
Ref: Mitsubishi Heavy Industry, Ltd, M. LijimaFootprint for Conesville Retrofit: 4 Acres
32 MW CEPACS Using ECM930 ton CO2 /day
Power Generation: ~1150 kWh/ton CO2
Footprint for Conesville Retrofit: 10-12 Acres
CEPACS is designed using minimal plot area for large scale applications.
17
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
Amine Oxyfuel DFC Based Separation
% In
crea
se in
Cos
t of E
lect
rici
ty
Energy Cost Capital + O&M
Baseline Plant COE = 6.4 cents/kWh
Percent Increase in Cost-of-Electricity: Comparison with Competing Technologies
•
Percent increase in cost-of-electricity for a PC plant producing power at 6.4¢/kWh
Less than 35% increase in COE is achievable by using the electrochemical separation technology.
Reference (Amine and Oxyfuel):Jared Ciferno; "Overview of DOE/NETL CO2 Capture R&D Program", Annual NETL CO2 Capture Technology for Existing Plants R&D Meeting, Pittsburgh, PA, March 24-26, 2009.
DOE's Goal:<35% Increase in COE
for Existing Plants
CEPACS
18
Presentation Outline
ECM TechnologyBackgroundTesting Results
Application to Pulverized Coal Plant Carbon Capture from Large IndustriesDE-FE0007634 Project OutlineSummary
19
Fuel
Power Plant
HeatIndustry
Electricity
NOx , CO2
Fuel
Direct FuelCellHeat
Industry
Electricity
NOx , CO2
Cleaned Exhaust
CO2 Capture
Application of ECM to Large Industry
Large Industries typically consume significant amount of electric power and heat while producing pollutants and greenhouse gases.ECM can provide efficient onsite electric power and heat while simultaneously removing NOx and CO2 pollutants.
20
Industrial Sources
•
CO2 separation from industrial flue gases represents a promising mid-term market entry opportunity for CEPACS system.
•
Large industrial sites produce significant amount of carbon dioxide resulting from combustion of fossil fuels in providing heat for various processes:
>
Refinery>
Cement>
Pulp and paper>
Steel•
These industries also consume substantial amount of electricity and heat.
0
1000
2000
3000
4000
Mill
lion
Met
ric T
on
Carbon dioxide emissions by sector and fuel, 2008 and 2035
Petroleum
1980 2008 2035
Natural gas
Coal
Electricity
2008
20354,7105,814 6,820
Total carbon dioxide emissions
Com
mer
cial
Indu
stria
l
Tran
spor
tatio
n
Elec
tric
ity g
ener
atio
n
Million Metric Ton
Res
iden
tial
0
1000
2000
3000
4000
Mill
lion
Met
ric T
on
Carbon dioxide emissions by sector and fuel, 2008 and 2035
Petroleum
1980 2008 2035
Natural gas
Coal
Electricity
2008
20354,7105,814 6,820
Total carbon dioxide emissions
Com
mer
cial
Indu
stria
l
Tran
spor
tatio
n
Elec
tric
ity g
ener
atio
n
Million Metric Ton
Res
iden
tial
Amount of CO2 generated in US annually from 2008 and projected to 2035, broken down by various sources of emissions including industrial, commercial, and residential and transportation sectors.
21
ECM’s NOx Destruction Mechanism
NOx
is converted to Nitrate and Nitrite ions in the cathode.
Nitrite and Nitrate ions migrate to the anode where they are reduced by hydrogen to nitrogen and water
322
22
32
222
222
2222
NOeONO
NOeONO
NOeONO
Anode
Cathode
23 , NONO
N2, H2 O
NOx
ECM
eOHNHNO
eOHNHNO
2442
2662
2222
2223
22
NOx Destruction with Power Production
1:1 NO:NO2 ratio
NO
NO2
NOx
200ppm Inlet NOx Concentration
23
NOx Destruction as a Function of Inlet NOx Concentration
*
* 13ppm data at open circuit conditions (no power generation)
Inlet NOx Composition:50% NO, 50% NO2
24
Presentation Outline
ECM TechnologyBackgroundTesting Results
Application to Pulverized Coal Plant Carbon Capture from Large IndustriesDE-FE0007634 Project OutlineSummary
25
Project Objectives
Demonstrate the ability of FCE’s
electrochemical membrane (ECM)-based system to separate ≥
90% of the CO2
from a simulated PC flue-gas stream and to compress the CO2
for sequestration or beneficial use Demonstrate that the ECM system is an economical alternative for
post-
combustion CO2
capture in PC-based power plants, and that it meets DOE objectives for incremental cost of electricity (COE)Complete a Preliminary Technical and Economic Feasibility Study on FCE’s
ECM carbon capture system scaled up for a 550MW PC power plant
Perform small-area membrane tests using clean simulated flue-gasPerform contaminant testing to establish maximum permissible concentrations
of impurities in flue gas without causing unacceptable ECM degradationComplete design for BOP components, including flue-gas pre-treatment sys.Complete a Technology Gap Analysis to identify any equipment, materials, or
other components/processes that may hinder advancement of this technologyPerform an EH&S assessment to ensure there are no environmental or safety
concerns which would prohibit commercialization efforts for the ECM systemComplete bench-scale testing of an 11.7 m2
area electrochemical membrane system for CO2
capture, purification, and compression.
26
FuelCell Energy Inc. (FCE), Danbury, CT
Key experience: Manufacturing and commercialization of fuel cell power plant systems in sizes ranging from 300kW to Multi-MW.
Project Role: Prime Contractor
The FCE team is comprised of diverse organizations with expertise in key functional areas:
Pacific Northwest National Laboratory (PNNL), Richland, WA
Key Experience: Extensive research expertise in high-
temperature fuel cell fabrication, development and characterization
Project Role: Testing effects of flue gas contaminants on ECM
ECM Project Team Structure
URS Corporation (URS), Austin, TX
Key Experience: Leading global EPC & technology development firm
Project Role: Review ECM system design, Equipment and plant costing, Flue gas clean-up system design
27
URS: Leading Global EPC and 1st Tier Federal Contractor
•
48,000 employees in >40 countries•
$10 Billion in revenue annually•
ENR’s
List of Top Firms: #2 for Design, Green Design and Environmental Design among other honors
•
Current DOE NETL CO2
Capture Projects–
Dry Sorbent Technology for Pre-combustion CO2
Capture (prime)–
Evaluation of Concentrated PZ from Coal Fired Flue Gas (prime)–
Waste Heat Integration for CO2
Capture from Coal-Fired Flue Gas (subcontractor)
•
Multiple private industry CO2
capture and sequestration clients
•
DOE CO2
projects being conducted out of Austin, TX Process Technologies Office (PTO)
28
URS Process Technologies Office:Air Pollution Control Expertise and Experience
•
PTO rooted in R&D •
Air pollution abatement systems–
SO2–
SO3–
NOx–
Hg & other toxics (e.g., Se, As)–
VOC and Cl–
Particulate Matter–
CO2
•
Coal-fired flue gas clean-up–
Wet FGD, SBS (SO3
)–
Control technology evaluations (e.g., Hg, MACT pollutants)
•
Capabilities and Resources–
>25 licensed engineers in 125 person office–
CFD, Aspen, FGDPRISM, AutoCAD, etc
29
PNNL Relevant Experience and Fuel Cell Test Facilities
•
Significant base of knowledge, equipment, expertise, and experiences related to SOFCs, PEMs, micro-channel reformers, carbon capture, catalysis, high temperature electrochemistry, gas and water cleanup has been developed
•
25 year experience in SOFC technology is well documented in numerous technical papers and patents
•
SECA-related activities include extensive experimental work on fuel cell degradation in the presence of coal gas impurities (S, Se, P, As, Cl, etc), in addition, supported by thermochemical
and computational modeling
Multiple test rigs in the ventilated lab space
Walk-in ventilated lab space
30
Work Breakdown Structure
Task 1Project
ManagementAnd Planning
Task 1Project
ManagementAnd Planning
Task 1.1 Contract
Reporting
Task 1.1 Contract
Reporting
Task 1.2PMP
Update
Task 1.2PMP
Update
Task 1.3Final Report
Task 1.3Final Report
Task 2Preliminary
Technical andEconomic
Feasibility Study
Task 2Preliminary
Technical andEconomic
Feasibility Study
Task 2.1Technical
Review
Task 2.1Technical
Review
Task 2.2EconomicFeasibility
Study
Task 2.2EconomicFeasibility
Study
Task 3Technology
GapIdentification
Task 3Technology
GapIdentification
Task 3.1ContaminantEvaluation
Task 3.2Membrane
Testing
Task 3.2Membrane
Testing
Task 3.3BOP
Task 3.3BOP
Task 4EH&S
Review
Task 4EH&S
Review
Task 4.1Process
EmissionReview
Task 4.1Process
EmissionReview
Task 4.2Technical
EH&S Review Report
Task 4.2Technical
EH&SReview Report
Task 5Bench-scale
Testing
Task 5Bench-scale
Testing
Task 5.1Facility Design
Task 5.1Facility Design
Task 5.2Stack
Fabrication
Task 5.2Stack
Fabrication
Task 5.3Facility Build
Task 5.3Facility Build
Task 5.4Demonstration
Task 5.4Demonstration
Task 5.5Post Test Analysis
Task 5.5Post Test Analysis
BP 1
The work breakdown structure is designed to ensure success in achieving the program objectives with minimal risk.
URS Support
PNNL Lead
BP 2 BP 3
31
CELL STACKS
MCFC
A C
SUPERHEATER
CATHODE EXHAUST
RU
6
5
H20
ANODE EXHAUST 20
7
5
PRECONVERTER
H20
WATER COLLECTION& TREATMENT
27
TO BOILERSTREAM 2
DRAINCONDENSER
NATURAL GAS
FLUE GASFLUE GAS BLOWER
ANODE EXITFILTER
HEATER
13
CO2
9
28
33
34
17
23
LIQUID
22
CHILLER
OXIDIZER/START BRNR
1ST STAGECOMPR
2ND STAGE COMPRLTSC 37
CONDENSATEPUMP #1
8
CHILLER
36
CHILLERSTAGE 1 STAGE 2
STAGE 3
19
39
30
COAL PLANTFLUE GAS
AIR FILTER
AIRBLOWER
41
42
10
25
COOLING WATER
550 MW
40
FUEL CELL EXHAUST
9
27
45
1815
38
24
29 35
7
31
32
ANODE EXIT COOLER
60
1
HL 11
HL
12HL
HL
26
10
HL
30 4344
HL HLHL
21
14
CONDENSATEPUMP #2
FEEDWATERPUMP
46
66
HL
47HL
CO2 REHEATER
CO2 PUMP
WATERSEPARATOR #1
WATERSEPARATOR #2
CO2 SEPARATOR
5116
4953
52
CHILLER HEAT LOAD
HL
AIR INTAKE
FUEL CELLMODULES
6
11
12
13
16
17
18 19
20 21 22 2423
2526
2831
34
35
38
39
40
41
42
43 44 45 46 47
50
53
5455
56
59
57
58
61
62
63
65 67
68
69 7172
73
76
8
541
433 32
64
START FUEL
60
48
CO2 RECY CLE HEATER
AIR PREHEATER
55
7978 FEEDWATER
BOILER
56281
WATER LEVELCONTROL
3
2
4 36
77
37
29
FUELPREHEATER
82
80
57
3
48
74
14
15
50
58
49
51
52
75
8384
TO AIRPREHTR
FRM AIRPREHTR
70
Task 2 – Technical & Economic Feasibility Study
Task 2 Objective: Complete a Preliminary Technical and Economic Feasibility Study on FCE’s
ECM technology scaled up to a carbon capture system applied to a 550MW PC power plant
Success criterion: Show that the ECM technology has an economic advantage over the Econamine
system (Case 10 in DOE report: Cost and Performance Baseline for Fossil Energy Plants, Volume 1: Bituminous Coal and Natural Gas to Electricity, rev 2010), and that a path forward to reducing the incremental COE resulting from carbon capture has been identified and correlates with DOE’s
cost target. •
Perform detailed system analysis utilizing Chemcad
simulation software>
System performance, including parasitic power losses>
Mass and Energy Balances>
Carbon and Water Balances>
Process specifications for major equipment•
Develop preliminary cost estimate of the ECM system according to
DOE guidelines
>
Capital cost of ECM system (Bare Erected Cost → Total As-Spent Capital)>
Incremental cost of electricity
32
•
Engineering review and assessment of:>
FCE PFD>
Heat and material balances>
Equipment specifications•
Optimize system heat recovery and integration•
Flue gas clean-up>
Existing state-of-the-art>
Additional cleanup technologies required•
Cost estimating and economic analysis>
Software packages»
Aspen Icarus»
RS Means and Richardson Cost Database (commodities)>
Construction estimates based on ‘pieces, parts, and components’»
Vendor quotes for large, specialty equipment»
Labor estimated based on:–
Factored estimate–
Labor survey (contact unions or contractor hot-sheets and industry sources for regional labor rates)
Task 2 – URS Scope of Work
33
Task Objective:
EEstablish maximum permissible concentrations of impurities in flue gas without causing unacceptable ECM degradation
•
Assess interactions of main pollutants (S, Se, HCl, Hg) with the ECM cathode•
Perform button cell tests using synthetic flue gas with individual contaminants present at realistic concentrations
>
Monitor changes in the electrochemical performance due to impurity interactions and compare to control cells
>
Evaluate cell degradation as a function of impurity concentration, temperature, current density, and the exposure time»
Perform post-test analysis to determine nature of impurity/ cathode interactions, whether alteration phases are formed from any reactions or the effects are due to surface adsorption
»
Recommend specific cleanup levels to avoid negative impact on the membrane life and performance
Task 3.1 – Contaminant Analysis
Ni-YSZ Anode/Current Collector
Air Air inlet tube
I-V wires
‘K’ type thermocouple
I-V wires
Alumina outer tube with circular openings
fuel in
fuel out
LSM current collector with Au gauze
LSM cathodeSDC layer
YSZ
Glass seal
Alumina fuel inlet tube
Ni grid current collector
Ni gauze
Multiple button cells in each furnace with individual gas flow and electrical controls
34
Task 3.2 & 3.3 – Membrane Testing & BOP
Task 3.2 –Membrane Testing•
Test Objective: Document the performance, operating limits, and reliability of the membrane under varying conditions that would be expected in a PC power plant.
•
Vary flue-gas composition and operating parameters to identify the ECM’s
versatility to successfully remove CO2•
Small area membrane tests may also include tests with contaminants identified in subtask 3.1.
Task 3.3 –
BOP Equipment•
Objective: Identify BOP equipment that could have a technology gap between currently available process equipment and unique equipment that is required for CO2
capture and compression.•
BOP equipment that will be evaluated includes: >
Hydrogen (H2
) recovery systems, specialty blowers, heat exchangers, and other unique components.
•
Equipment that could impact development and deployment of the ECM system will be highlighted in the BP2 Technology Gap Analysis Topical Report.
35
Task 4 – EH&S Review
Task Objective: Perform a technical EH&S review to assess the environmental friendliness and safety of future deployment of the ECM system
Task Success Criterion: Illustrate that there are no environmental or safety concerns which would prohibit commercialization efforts for the ECM system.
•
Evaluate emissions types (gas, liquid, solid), emission levels, emission properties (hazardous, toxicity, flammability, etc.), regulatory compliance and implications, and safe handling and storage procedures for raw materials, intermediates, products, and by-products.
•
Complete BP3 Technical EH&S Review Report
36
OxidantOutPipe
Cathode OutManifold(Back)
Fuel TurnManifold
Corner ‘A’ Corner ‘D’Fuel OutManifold
CathodeIn
Face
Cathode (+)End PlateAnode (-)End Plate
FuelIn IIR
FuelOutPipe Voltage
LeadsThermalCoupleLeads
Base
OxidantOutPipe
Cathode OutManifold(Back)
Fuel TurnManifold
Corner ‘A’ Corner ‘D’Fuel OutManifold
CathodeIn
Face
Cathode (+)End PlateAnode (-)End Plate
FuelIn IIR
FuelOutPipe Voltage
LeadsThermalCoupleLeads
Base
Task 5 – Bench Scale Testing
Task Objective: Validate ECM performance in large-area membrane module under simulated flue gas operating conditions
•
Modify test facility to include additional ECM system components•
Fabricate 11.7m2
membrane module (15 cells w/ 7800cm2
active area each), which will produce ~10kW
•
Perform testing for 13 months: 9 months steady-state, followed by 4 months of transient and parametric studies
•
Perform post-test analysis
10 kW DFC Stack Installed in Module Base
37
Presentation Outline
ECM TechnologyBackgroundTesting Results
Application to Pulverized Coal Plant Carbon Capture from Large IndustriesDE-FE0007634 Project OutlineSummary
38
ECM technology offers a unique and attractive alternative for CO2 capture.
Preliminary tests have indicated the potential of ECM technology for achieving >90% carbon dioxide separation.
Conceptual designs of ECM-based systems, focusing on GHG mitigation from coal fired plants, were developed.
Preliminary economic analysis has indicated that ECM-based systems offer cost-effective solutions for combined power generation and CO2 capture.
Incremental cost of electricity is anticipated to be less than 35% due to the on-going commercialization of the technology and high volume manufacturing.
ECM is based on commercially proven Direct FuelCell® technology.
Summary
39
Thank You!
Contact Information:Hossein Ghezel-AyaghDirector, SECA Program(203) [email protected]
FuelCell Energy, Inc. | 3 Great Pasture Rd | Danbury CT 06810
www.fuelcellenergy.com