Electro-Spec Introduction
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Transcript of Electro-Spec Introduction
Electro-Spec Industries Sdn Bhd (ESI)572701-D
An Integrated Center For Zinc Die Castings And Surface Finishing
INTRODUCTION Established since 2004: 12 years in operation We are zinc die casting manufacturer We service products such as lock components, appliance
handles, sanitary ware, connectors, functional and decorative parts etc
We specialize in highly cosmetic and complex, difficult-to-fill parts.
Target Markets: Original Equipment Manufacturers (OEMs) Currently operating in a freehold industrial land
size of 25,500 sq feet and with a build up of 13,600 sq feet
ONE – STOP CENTRE Zinc Die-CastingPolishing & Buffing Powder Coating Electro-Plating
Under One Roof
Where are We (Physically)? City: Semenyih ;State ; Selangor; Country: Malaysia
Electro-spec Industries Sdn.Bhd.
Zinc die casting parts (OEM)
ESI-Zinc die casting parts (ESI Products)
Surface Finishing (Current) Lock Sets Automotive Construction Appliances Door Hardware
Oil & Gas Aerospace Medical Tool & Dies
Surface Finishing (Future Plan)
Food Equipment Manufacturers Furniture Fittings
Leisure Industry Electronics
ESI Existing Plating Line Facilities
Existing ESI Plating Process Flow
POWER SUPPLY POWER SUPPLY POWER SUPPLY
water rinse
water rinse Acid water
rinsewater rinse
Copper Pyro
Plating water rinse
water rinse
water rinse Acid water
rinsewater rinse
Copper Strike
water rinse
water rinse
water rinse
water rinse
Sulphuric Acid
UltraSonic Cleaning SP1052
*152 litres
Bright Nickel Plating
water rinse
water rinse
water rinse
water rinse
Chrome Plating
water rinse
water rinse
water rinse
water rinse
POWER SUPPLY
JIG RACK
RFQ: Key Head & Side Cap (AutomotivePart)
This project has been introduced by STX, who are looking for outsource suppliers to meet the current production demand of 400,000 pcs per month.
ESI has received the raw parts and we managed to get the compatible visual look with the existing sample only suffering from some “over-polish” due to high speed rpm during brushing process.
We are now still in discussion stage for the competitive price for whole process from tooling development to delivery.
EXAMPLEProduction Capacity Key Head
Process Machine Availability
Production Rate
Production Hours
Targeted Production(Normal Hours)
Scrap %
Adjusted Production Rate
Die Casting
40 ton 200 shots/hour
13 5200 pcs 10 4680 pcs
De-burring
12 Man Power
240 pcs/hour
12 5760 pcs 5 5472 pcs
Polishing
8 Wheel Polishing
720 pcs/hour
8 5760 pcs 5 5472 pcs
Plating 680 litres 640 pcs/ hour
8 5120 pcs 10 4864 pcs
Brushing
8 Wheel Polishing
720 pcs /hour
8 5760 pcs 5 5472 pcs
Clause: This production capacity was estimated calculation, its subjected to change from actual running production.
Must Add-On Facilities
Min 50 to 100 Man Power Satin Nickel Plating Line 10 Wheel Polishing Machine
3-year Financial Plan
Cash Inflows 2017 2018 2019Sales 655,700.00 909,700.00 1,065,700.00 Sales (Export) 3,711,600.00 6,414,000.00 7,136,000.00
TOTAL SALES INCOME 4,367,300.00 7,323,700.00 8,201,700.00
6 % GST 39,342.00 54,582.00 63,942.00 Total Income (after 6% gst) 4,327,958.00 7,269,118.00 8,137,758.00
Funding that we requireDescription Funds Required (RM)Waste Water 315,000
ISO Certification 100,000QC Tools 200,000
Working Capital 1,000,000Levy For Foreign Workers (100 x 3000) 300,000
Machinery/ Upgrade 500,000New Processes (Satin Nickel /EN /EPD) 500,000
Civil Works 400,000NEW MANUAL PLATING LINE
(ESTIMATE)1,000,000
Total 4,315,000
New Finishes we may provide
EPD
Environmental friendly ( Green Process ) Can plate a wide range of colours Coating is more adherent Relatively new in the market Adds value to product None currently offered in this region
Immediate Prospective Customers Luova (M) Sdn Bhd
ITEQ APM Thermal Systems Sdn Bhd Knob Industries ( U.S ) Shimano ( Malaysia ) Sunningdale ( Singapore ) Furnipart ( Denmark ) Mills Products ( U.S )
THANK YOU