Electrificación de Grúas Insul 8
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Transcript of Electrificación de Grúas Insul 8
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About Insul-8Corporation
Your Single Source for Mobile
Electrification
Since our inception in 1902, Insul-8 Corporation’s parent company, Delachaux S.A., has been a leading internationalpresence in the business of providing mobile electrification. As the Delachaux arm in North and SouthAmerica, Insul-8 Corporation (formerly sister companies Insul-8 and Industrial Electrical Reels, Inc. – a.k.a. IER)carries on this tradition of innovation and excellence. Insul-8 and IER became part of the Delachaux Group in 1975 and officially became one company on December 31, 1996. Each company has its own rich history.
Industrial Electric Reels, Inc. began in 1924 with the founding of Industrial Electric Works (IEW), an electrical contractor based inOmaha, Nebraska. After World War II, IEW began the manufactureof electric cable reeling equipment and started IER as an operatingdivision in 1948. IER’s first cable reel, the hand rewind Series 102PORT-O-REEL, was quickly followed by light-duty spring retractablecable reels. IER pioneered the development of cable reeling devicesand slip rings. Soon the business expanded to larger, custom builtmotor driven reels and custom engineered slip rings. IER’s reputationspread as a quality manufacturer of reels running the gamut fromsmall commercial duty reels to large custom built reels for the mostdemanding applications such as container cranes, stacker/reclaimersand bulk material ship loaders and unloaders.
Insul-8 Corporation has been a pioneer in providing safety-covered metal conductor systems for the material handlingindustry since 1944. Insul-8 was the first company to design and produce a stainless steel capped aluminum conductor and theonly manufacturer of such a product for almost 20 years.Today, there are over 20 million meters (nearly 12,500 miles) of Insul-8’saluminum/stainless steel contact conductors on container cranes due to the dependability of the bar under the most severeconditions. Insul-8’s festoons are known for their safe and efficient operation in which large numbers of conductors can behandled in minimum space.
Insul-8 has been in the business of supplying power from stationary sources to mobile systems for the greater part of the 20thCentury. Insul-8’s cable reels, slip rings, conductor bars, festoon systems and pendants are used in a wide variety of applicationsranging from material handling and mass transit systems to water treatment plants and performing arts theaters.
In December 1997, after a nine month endeavor, Insul-8 Corporation became ISO 9001 certified for the design and manufacture of our entireline of mobile electrification products in both of our U.S.A. plants inOmaha, Nebraska and Harlan, Iowa.
You’ll find Insul-8 products in use everyday from irrigationsystems and manufacturing plants in the heartland of the
United States to pubic transportation systems in Malaysia.
Insul-8 products can electrify items from smallindustrial machinery to large amusement parkrides and international public transit systems.
Partner in yourwe want to be a
success
Auto IndustryAssemblyElectric Vehicles
ProductsCable Management SystemsCable & Hose ReelsConductor Bar
Chemical ProductsSpring & Motor-Driven Cable ReelsSlip RingsHazardous Location Products
ConveyorsExtendible Material HandlingPackages, Coal, Ore, etc.
ProductsAll Insul-8 Products
Cranes ProductsAll Insul-8 Products
Engineers & ArchitectsMaterial Handling
ProductsAll Insul-8 Products
Government & Military ProductsConductor BarFestoon SystemsExplosion-Proof ReelsSlip Rings
Material Handling Systems ProductsAll Insul-8 Products
Sewage & Water Treatment ProductsMotor-Driven ReelsSlip RingsFestoon
RobotsAssembly Lines
ProductsSlip Rings
Power Plants ProductsSpring & Motor-Driven Cable ReelsConductor BarFestoon
Meat Packing ProductsSpring & Motor-Driven Cable ReelsHose ReelsSlip rings
Theaters & Arenas ProductsSlip RingsSpring & Motor-Driven Cable Reels
Railroads ProductsSpring & Motor-Driven Cable ReelsHose ReelsConductor BarFestoon
PortsShiploadersStacker ReclaimersContainer Cranes
ProductsSpring & Motor-Driven Cable ReelsConductor BarFestoonSlip Rings
Truck ManufacturersMobile ManliftsCherry PickersFire EquipmentCranes
ProductsSlip RingsCable & Hose Spring Reels
Aluminum PlantsMaterial HandlingRepair Facilities
ProductsSpring & Motor-Driven Cable ReelsConductor BarSlip Rings
Airline IndustryCranesHangar DoorsDe-icing EquipmentFuel & LubricationRotating LightsAuxiliary Facility Extensions
ProductsSpring & Motor-Driven Cable ReelsHose ReelsSlip RingsConductor Bar
Mobile EquipmentShovelsCranesLogging Trucks (Spraying)Cherry Pickers
ProductsCable & Hose Spring ReelsConductor BarFestoonSlip Rings
Paper MillsRoll StandsConverting Machinery
ProductsSpring & Motor-Driven Cable ReelsSlip RingsConductor BarFestoon
Insul-8 products are in every industry
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Contact Insul-8 for all of your
Cord Reels (pg 8)
Industrial Duty Cable Reels (pgs 9-11)
Motor-Driven Cable Reels (consult factory)
Heavy Duty Industrial Hose Reels (pg 18)
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B
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D
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B
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Electrification & Pneumatic Needs!
Slip Rings (pg 33)
Conductor Bar (pgs 29-32)
Festoon (pgs 21-23)
Pendants & Radio Controls(pgs 24-28)
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K
L
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Handwound Reels (pg 8)
Balance Reels (pg 16)
Torque Reels (pg 16)
Welding Reels (pg 15)
Grounding Reels (pg 17)
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F
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Cord & Cable Reels . . . . . . . . . . . . . . . . . . . . . . . . . . 6 -12
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
Welding Reels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Torque Reels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Ground Reels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Hose Reels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Crane Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Festoon Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22
Stretch Wire Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Pendants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-26
Radio Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-28
Conductor Bars Kits & Components . . . . . . . . . . . . 29-32
Slip Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Table of Contents
Step 1 – Mechanical Requirements:• How will the reel be used? Stretch, Lift,
Drag, or Retrieve? (See below for help.)• What type of environment will the reel
be located? (Indoors, outdoors, corrosive environment.)
• What is the Duty Cycle? (How often will the reel payout and retract?)
• What is the maximum equipment speed?(Maximum recommended speed is 150 feet perminute.)NOTE: For magnet crane applications, pleaserefer to Insul-8’s Magnetic Coupler Reels catalog.Catalog No. MAG001.
Step 2 – Electrical Requirements:(See Determining Cable Requirements for help.)• How much amperage is the cable reel
expected to handle?• At what voltage?• What will the reel be required to handle:
power or control?• How many total conductors are required?
(Please include one conductor for dedicated ground.)
• What gauge (AWG) cable is required? The amperage and total number of conductorsrequired will determine the gauge.
(For assistance, please refer to Cable Data Charts.)
Step 3 – Cable LengthRequirements:ADD: Active Length: The difference between
the minimum and maximum operating payout.
PLUS Inactive Length: Cable that always staysout of the reel, even at full retraction.
PLUS Safety Wrap: Cable that stays on the reel at maximum payout
PLUS Sag Factor – (Stretch Only): Add 10% to Active and Inactive Length total.
PLUS Lift Height – (Drag/Retrieve): The distance between where the cable lays up to the spool center line. Max 4'.
PLUS Hook up Length: Cable Required for termination at both ends – 2-3' Spool End.
How To Select The Correct Cable ReelIn order to use the Cable Reel Selection Chart insert, first determine your mechanical, electrical, and cable length require-ments. Follow these three steps to make sure you get the best reel for your application needs. Your local representativeor the sales team at our factory are glad to help if you need additional assistance.
STRETCH
The reel needs to “lift” the cable vertically. The reel is usually stationary. Cable ispulled out of the reel by machine or by hand (as with an overhead lightsource or a pendant station.)
DRAG
The reel needs to pickup (“retrieve”) the cable.The reel is mounted on moving equipment. Cable is pulled out by machine.
The reel needs to “drag” the cable through supports or along the ground horizontally.The reel is usually stationary. Cable can be pulled out by hand or by machine.Note: This application is the hardest on cable life.
RETRIEVE
The cable is “stretched” horizontally and is unsupported. The reel may be stationarymounted or mounted onto moving equipment. Cable is pulled out by machine.An extra 6%-10% in cable beyond active travel is required for cable sag.
LIFT
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Cable Reel Basics
✱✱ High cycles (20K plus), HarshEnvironments, etc. May require a differ-ent type of cable (consult factory if inquestion).
Color Code ChartCond. Base Tracer Cond. Base Tracer Cond. Base Tracer
No. Color Color No. Color Color No. Color Color
*1 Green – 8 Red Black 15 Blue White
*2 Black – 9 Green Black 16 Black Red
*3 White – 10 Orange Black 17 White Red
*4 Red – 11 Blue Black 18 Orange Red
5 Orange – 12 Black White 19 Blue Red
6 Blue – 13 Red White 20 Red Green
7 White Black 14 Green White 21 Orange Green
All data based on assembly of Insul-8 Reels with stated cable with 90°C conductor temperature. Rating based on an ambient temperature of 30°C, derating for a control cable of more than 3 current carrying conductors per NEC and bulk wrap of cable.Nominal diameters and weights shown will vary with different manufacturers. Data derated for cable on reel not retracted.
NOTE: Cable data specific to brand supplied on Insul-8 cable reels.
Ampacities are based on 90°C insulation all conductors power carrying. Data is for engineering information only.Insul-8 cannot specifically recommend ampacities, since the exact application shall comply with applicable codes.
Type SOW-A / SOOW-A Cable, 600 Volts 16 AWG 14 AWG 12 AWG 10 AWG
No. Dia. Weight No. Dia. Weight No. Dia. Weight No. Dia. WeightCond. Amps In. Lb./Ft. Cond. Amps In. Lb./Ft. Cond. Amps In. Lb./Ft. Cond. Amps In. Lb./Ft.
2 10 .405 .083 2 15 .530 .137 2 20 .605 .169 2 25 .640 .221
3 10 .430 .102 3 15 .560 .169 3 20 .640 .230 3 25 .690 .283
4 8 .485 .135 4 12 .605 .209 4 16 .670 .270 4 20 .750 .350
Welding CableWire Size Diameter Weight
AWGAMPS
Inches Lbs./Ft.
6 75 .380 .135
4 150 .420 .215
2 225 .495 .280
1 300 .520 .360
1/0 300 .615 .425
2/0 450 .650 .510
3/0 450 .720 .615
4/0 660 .835 .760
Cable CharacteristicsSJOOW / SJEOW-A• General purpose jacketed cable with
fine stranding for flexibility• Resistant to oil, water, and weather• Suitable for outdoor use• 300 volts
SOW-A / SOOW-A• General purpose jacketed cable (larger overall
dia. as compared to SJOW-A/SJOOW-A) with fine stranding for flexibility
• Resistant to oil, water, and weather• Suitable for outdoor use• 600 volts
Type SJOOW/SJEOW Cable, 300 Volts18 AWG 16 AWG 14 AWG 12 AWG 10 AWG
No. Dia. Wt. No. Dia. Wt. No. Dia. Wt. No. Dia. Wt. No. Dia. Wt.Cond. Amps In. Lb./Ft. Cond. Amps In. Lb/Ft. Cond. Amps In. Lb./Ft. Cond. Amps In. Lb./Ft. Cond. Amps In. Lb./Ft.
2 10 0.285 0.046 2 13 0.310 0.056 2 18 0.340 0.076 2 25 0.410 0.113 2 30 0.545 0.185
3 10 0.305 0.058 3 13 0.330 0.078 3 18 0.365 0.099 3 25 0.430 0.142 3 30 0.575 0.239
4 7 0.330 0.076 4 10 0.355 0.096 4 15 0.395 0.121 4 20 0.470 0.179 4 25 0.630 0.305
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Cable Data Charts
(✱✱) For some reels manufactured in 1997 and prior years 1= Black, 2= White, 3= Red, 4= Green.
All others remain the same.
250250250120120120120120120120120250250250250250120120120120120120120
1015201015201010151520101015152010101010151520
Economy Series Cord Reels
Part No. Description Weight06715 White cord reel w/30' of SJT 16/3 (No Options). UL listed 3.7 Lbs.
06715-HSR White cord reel w/30' of SJT 16/3 cable and incandescent 75-watt hand 5.0 Lbs.lamp (steel guard and hook) with switch and outlet. UL / CSA listed
06715-FHL Yellow plastic cord reel w/20' of SJT 18/2 cable and fluorescent 13-watt 4.9 Lbs.hand lamp w/switch. UL Listed
06715-RB3 White cord reel w/30' of SJT 16/3 cable and 3-grounded 10-amp outlets 5.0 Lbs.w/ circuit breaker. UL listed
Note: All Reels have standard Ball Stops & Ratchets that can NOT be de-activated.
Economy Hand Rewind Reel
Featuring:• High impact polymer housing• UL listed for outdoor use
Reel Includes:• Cord – 25' 16/3 type SJT• 4 outlets – grounded 115V, 60 Hz• Carrying handle – molded into case• 10 amp circuit breaker
Economy Spring-Driven Cord Reel
Featuring:• 9-1/4" x 2" dia. steel housing• Cable guide• UL listed for indoor use
Reel Includes:• Feeder cord – 2' long with plug• Locking ratchet• Ball stop• Hardware – for wall or ceiling mount
Economy Hand Rewind ReelRugged and lightweight, offers safe and convenient means of handling and storing electric cable, extension cords or wire.For indoor use only.
Part No. Description Weight
06716 Economy hand rewind reel with 25' 16/3 SJT cord. 4 outlets 3.7 Lbs.
In stock. Ready to ship!8
insul-8.com (800) 521-4888
Indoor/Outdoor Dry Location Use.
06714-163-006714-143-006714-123-0
06714-163-0-QB06714-143-0-QB06714-123-0-QB06714-163-1-QB06714-163-2-QB06714-143-1-QB06714-143-2-QB06714-123-1-QB
06714-163-106714-163-206714-143-106714-143-206714-123-1
06714-163-1-H06714-163-2-H06714-163-1-R06714-163-2-R06714-143-1-R06714-143-2-R06714-123-1-R
16/314/312/316/314/312/316/316/314/314/312/316/316/314/314/312/316/316/316/316/314/314/312/3
SJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-A
------
100200100125100100200100125100100200100200100125100
----------------
HSRHSRRBRBRBRBRB
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ReelType
PartNumber Size Type Length (ft)
CableAccessory
Type 1
Notes: 1) Reel types 1 & 2 are without cable. Cable is for reference only.2) See pages 13 & 14 for specifications on accessories3) Reel types 2 & 3 are without slip ring, all other types include 120/250V slip ring
Type 2
Type 3 Type 4
Type 5 Type 6
CableAmps VoltsMax. Rating
1200 Series Industrial Duty Cable Reels
FeaturesOur 1200 Series POWEREEL is the best built cord and small cable reel on the market today.The price and quality are outstanding. Let Insul-8 put you into a better reel at a better price.
• UL/CSA listed• Reels with SJOW cable rated at 300V (Less Accessory)• Reels with SOW-A rated at 600V• Finish - Safety yellow powder coated
Reels Include:• Guide Arm- Removable 4 Roller, adjustable to 12 positions for efficient
cable storage.• Ratchet – includes auto locking ratchet for constant tension
• Adjustable ball stop included• 6' feeder cord with 3 prong molded plug• All reels come with one conductor grounded to Reel
(Example: 3 conductors = 2 live + 1 ground)
4.5
MountingPattern
12.00
6.2513.83
6.70
1.53
1.63TYP
2.25
(3) Holes for 3/8”Grade 8 MountingHardware
3.25
5.50
12.75
7.75
3.0
Need Accessories see Pages 13 and 14(800) 521-4888 insul-8.com
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(Reel with RB accessory shown)
Part Number
121160302511121160302512121160302513121160302514121160305011121160305012121160305013121160305014121140303011121140303012121140305011121140305012121120302511121120302516121120302517121120305011121120305016121120305017122160403011122140403011122120405211
Size/Cond16/316/316/316/316/316/316/316/314/314/314/314/312/312/312/312/312/312/316/414/412/4
CableTypeSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOW
SOW-ASOW-ASOW-A
Length (ft)252525255050505030305050252525505050303030
Accessory*
--RB
HSRFLR--RB
HSRFLR--RB--RB--RB
100467--RB
100467------
NEMARating
422242224242422422444
Notes:1) * See page 13 for specifica
tions on factory installed accessory.
2) All reels weigh approximately 25 lbs. without cable andaccessory.
3) NEMA 2 reels are for indoor use, NEMA 4 for outdoor use.
FeaturesOur 1400 Series POWEREEL is an excellent reel for medium to heavy-duty industrial applications.This is our most popular series of reels, suitable for the majority of reel applications.
• UL listed to US and Canadian safety standards for reels withfactory installed cable
• Ideal for indoor and outdoor use (wet or dry)• Weatherproof NEMA 4X slip ring enclosure• Heavy all-steel construction• Safety-yellow powder-coated finish• Numbered terminal blocks for simplified hookup• Formed steel stand with multiple mounting holes• Guide arm (Removable 4-roller, adjustable to 12 positions for
efficient cable storage)• Ratchet – includes auto locking ratchet for constant tension• Available in welding, hose, grounding & torque reel version• All reels come with one conductor grounded to REEL
(Ex. 3 conductors = 2 live conductor + 1 ground)
• Ideal for use in: drop lights and boxes, extendable conveyor control cables, overhead hoists, truck cranes, ladder trucks,and utility trucks. Crane class A-C. Available with Type SOW-A or SOOW-A cable installed.
Cable: Cable Length (NOTE: Actual cable footage installed – not “active” travel)AWG /
# of Con. 20 30 40 50 60 70 80-125
16/3 1421603020** 1421603030** 1421603040** 1421603050** 1421603060** 1421603070** 1421603080**
16/4 1421604020** 1421604030** 1421604040** 1421604050** 1421604060** 1421604070** 1421604080**
14/3 1421403020** 1421403030** 1421403040** 1421403050** 1421403060** 1421403070** See 1900 Series
14/4 1421404020** 1421404030** 1421404040** 1421404050** 1421404060** 1421404070** On Page 11
12/3 1421203020** 1421203030** 1421203040** 1421203050** 1421203060** 1421203070** See 1900 Series
12/4 1421204020** 1421204030** 1421204040** 1421204050** 1421204060** See 1900 Series On Page 11
10/3 1421003020** 1421003030** 1421003040** 1421003050** 1421003060** See 1900 Series See 1900 Series
10/4 1421004020** 1421004030** 1421004040** 1421004050** See 1900 Series On Page 11 On Page 11
C
1400 Series Cable Reel Selection Chart (ending 2 digits of part number determine application – 11=lift/drag – 21=stretch – 31=retrieve
3" & 4.5" Drum Width
6" Drum Width 1.00 FemaleNPT
Note: Mounting pattern foruse with pivot base Cat. #PVB.
Max DimensionsA = 6" B = 8.5" C = 18"
3.50
Dimensions
4.50
8.25
15.00
13.5 O.D.
4.38
3.25
3.88
5.00
7.13
(8) Holes for 3/8"Grade 8 mtg. bolts
1.25
6.25
9.25
3.75 A B
C
• All reels weigh approx. 52 lbs. less cable• Contact factory for cable reel requirements not
shown in the above selection chart.
Need Accessories see Pages 12 thru 1410
insul-8.com (800) 521-4888
1400 Series Industrial Duty Cable Reels
FeaturesOur 1900 Series and 2400 Series POWEREELS are your top-quality, low-cost alternatives to other spring reels of higher cablecapacity. These reels offer heavy-duty performance at some of the most attractive prices in the market.
• NEMA 4 Rated & CSA certified• Excellent performance in industrial indoor and outdoor
applications (wet or dry)• Weatherproof slip ring enclosure• Heavy all-steel construction• Safety-yellow powder-coated finish• Standard two-piece roller-guide design for maintainability,
with a 345° mounting range• Safety-sealed, lifetime lubricated spring motor cannister • Generously sized slip ring housing with fully articulating brushes
for flawless contact in adverse conditions.• Variety of ring amp ratings from 35-150 amps
(All reels come with one conductor grounded to reel) ** Reels with (4 or less conductors) are rated at 600 volts, reels with (5 or
more conductors) are rated at 250 volt.* For manual operations please request ratchet 40251✱ when ordering.
• Ideal for use in: utility trucks, overhead cranes and hoists, aviation hangers, automated material handling, large drop lights,receptacle boxes, etc...
• Ideal for Crane Classes A - C.Reels are sized to handle Type SOW-A,Type W, or Type G cable. For options, please see below.NOTE: Includes 7 feet of extra cable for hookup/safety wrap (Selecting a reel for a 70 foot application will have 77 feet of cable)
Stretch reels select next 10’ offering to compensate for required 10% cable sag factor.
SO Cable 1900/2400 Cable Reel Selection Chart (ending 2 digits of part number determine application – 11=lift/drag – 21=stretch – 31=retrieve
AWG/# con. 70ft 80ft 90ft 100ft 125ft 150ft 175ft 200ft
See 1400 Series See 1400 Series 192160309011 192160310011 192160312511 19216031501116/3 On Page 10 On Page 10 192160309021 192160310021 242160312521 242160315021
192160309031 192160310031 192160312531 192160315031 242160317531 242160320031See 1400 Series See 1400 Series 192160409011 192160410011 192160412511 242160415011
16/4 On Page 10 On Page 10 192160409021 192160410021 242160412521 242160415021192160409031 192160410031 192160412531 242160415031 242160417531 242160420031
See 1400 Series 192140308011 192140309011 192140310011 192140312511 24214031501114/3 On Page 10 192140308021 192140309021 192140310021 242140312521
192140308031 192140309031 192140310031 192140312531 192140315031 242140317531 242140320031See 1400 Series 192140408011 192140409011 192140410011 242140412511 242140415011
14/4 On Page 10 192140408021 192140409021 192140410021 242140412521192140408031 192140409031 192140410031 192140412531 242140415031 242140417531 242140420031
See 1400 Series 192120308011 192120309011 192120310011 192120312511 192120315011 N/A12/3 On Page 10 192120308021 192120309021 192120310021 242120312521
192120308031 192120309031 192120310031 192120312531 242120315031 242120317531192120408011 192120409011 192120410011 242120412511 N/A
12/4 192120407021 192120408021 192120409021 192120410021192120408031 192120409031 192120410031 242120412531 242120415031 242120417531
192100307011 192100308011 192100309011 192100310011 242100312511 N/A10/3 192100307021 192100308021 192100309021 192100310021
192100307031 192100308031 192100309031 192100310031 192100312531 242100315031 242100317531192100407011 192100408011 192100409011 192100410011 242100412511 N/A
10/4 192100407021 192100408021 192100409021192100407031 192100408031 192100409031 192100410031 242100412531 242100415031 242100417531
• All reels weigh approx. 112 lbs. less cable• Contact factory for cable reel requirements not shown in the above selection chart
Shown: 1900 Series
Need Accessories See Pages 12 thru 14(800) 521-4888 insul-8.com
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1900 Series / 2400 Series Industrial Duty Cable Reels
Many other accessories available!insul-8.com (800) 521-4888
1900/ 2400 Dimensions
Accessories
Dimensions A through D will vary with selected reel and will be provided with quote.
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Ball Stops
Part No. Description
34885 For cable O.D. ranges 0.188” to .438”
34474 For cable O.D. ranges 0.438" to .624"
34475 For cable O.D. ranges 0.625" to .749"
34476 For cable O.D. ranges 0.750" to 1.05"
34477 For cable O.D. ranges 1.06" to 1.38"
34490 For cable O.D. ranges 1.39" to 1.55"
Cable Grips
Suitable for all Insul-8 Cable Reels
Part No. Description
03622 Cable grip for cable O.D. ranges 0.430" to 0.610"
03623 Cable grip for cable O.D. ranges 0.611" to 0.740"
03624 Cable grip for cable O.D. ranges 0.741" to 0.990"
03625 Cable grip for cable O.D. ranges 0.991" to 1.24"
03626 Cable grip for cable O.D. ranges 1.25" to 1.49"
Type
A
B
B
B
C
C
Type A Type B Type C
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Rubber handle with switch and hanger. Features aplastic non-glare shield with cool operating 13-wattlamp (included). Ballast mounted on feeder cord.*When purchased with reel, ballast is mounted to feedercord. Also available separately without feeder cord.For use with 16/3 SJOW-A cable only. UL listed forindoor use.
Handlamps
Part No. Description Weight
FHL Fluorescent Lamp 1.2 lbs.
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Accessories
Receptacle Boxes
*Receptacle Boxes available with flip covers
Part No. Description
RB Dual 15 amp, 125 volt duplex (4 outlets total)
RB-5-20R Dual 20 amp, 125 volt duplex (4 outlets total)
100467 Single 20 amp, 125 volt duplex (2 outlets) with GFCI
Width: 2.5"Height: 4"Depth: 3"
Reel Safe Brake
Available for 1400, 1900, 2400, D, E, F, H & M Series Reels.
The Patented REELSAFE brake is a device designed to limit the retraction speed of a spring-powered reel to a speed that will not damage person-nel or property should an accidental uncontrolled retraction occur. The REELSAFEis a fully adjustable device. It is preset at the factory to a safe speed but can beadjusted to the users preference after reel installation. Some variation in retractionrate will be noticeable during large temperature variations such as seasonal tem-perature change and minor adjustments may be desired accordingly.
Patent # 6488224(For ordering information please contact the factory)
High impact yellow handle with recessed on/offswitch and side 15 amp, 125 volt outlet. All steel,grounded reflector cage with swivel hanger.Accepts up to 14/3 SJOW-A cable. 100-watt bulbnot included. UL listed for indoor use.
Part No. Description Weight
HSR Incandescent Lamp 1.3 lbs.
14insul-8.com (800) 521-4888All Accessories Can Be Factory Installed
Accessories
3600 Electrical Swivel BaseFor 1200 & 1400 Series Reels (consult factory for 1900 & larger reels)Swivel bases allow reels to rotate 360O in applications where continuous electrical rotation is required.Insul-8’s swivel bases feature completly free running ball bearings in a water / dust tight enclosure.Slip Ring Ratings: 35 amp 600 volt AC.
Part No. Description Overall Height
38036 3 conductor including ground 12.75”38036B 4 conductor including ground 12.75”38036C 5 conductor including ground 14.25”38036D 6 conductor including ground 14.25”38036E 8 conductor including ground 15.75”38036F 10 conductor including ground 15.75”38036G 12 conductor including ground 17.75”
Pivot Bases – 1200, 1400, 1900 & 2400 SeriesPivot Bases allow the cable reel to pivot back and forth (<330°), for alternate directions of cable payout. Where cable pay-out exceeds 15° away from parallel to the spool, a pivot base is recomended used. (Note that Swivel Bases are avail-able for applications that require a full 360° continuos rotation.) Pivot Bases are ordered based on the specific style of reel used:
Part No. Description Weight
PVB 1200 & 1400 Series Reels 7.5 lbs.
40274✱✱ 1900 & 2400 Series Reels 47 lbs.
(✱✱) Will be assigned at time of order.1900 & 2400
Series
1200 & 1400Series
Standard Fittings on unit1.0” NPT for cable 0.50” to.75’” O.D. Contact factory foradditional fittings for largersize cable.
1400 & 1900 – Welding Reels
Drag Selection Chart
Dimensions
Compact, economical and rugged welding reel capable of offering ground.(For welding cable specifications, please refer to Cable Data Chart Pg. 7)
1400 Series Welding Reels are NEMA 4X rated.
1900 Series Welding Reels are NEMA 4 rated.
Features:• Built to NEC standards• Indoor and outdoor use • Rugged, all-steel construction• Weather-proof design
• Reels rated at 600 volt• 450 amp brushless slip ring• Ratchet: positive lock• Standard 4-roller guide included• 6' feeder cord & ball stop included
Maximum dimensions depicted. Detailed drawings available upon request.
18" 3.25
3.885.00
7.13
(8) Holes for 3/8"Mounting Bolts
3.25
4.38
A B1.25
6.25
15
8.25
1.00NPT
3.75
9.25
1900 Series
Max dimensions:A= 6"B= 8.5"C= 18"
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15
1400 Series
Don’t See What You Need? Contact Us!
1400
1900
Series
14001400140019001400140014001900140014001900190014001400190019001400140019001900140019001900
Part Number
145060102511145060105011145060107511195060110011145040102511145040105011145040107511195040110011145020102511145020105011195020107511195020110011145010102511145010105011195010107511195010110011145100102511145100105011195100107511195100110011145200105011195200107511195000110011
CableSize (AWG) Length
6 25 ft.6 50 ft.6 75 ft.6 100 ft.4 25 ft.4 50 ft.4 75 ft.4 100 ft.2 25 ft.2 50 ft.2 75 ft.2 100 ft.1 25 ft.1 50 ft.1 75 ft.1 100 ft.
1/0 25 ft.1/0 50 ft.1/0 75 ft.1/0 100 ft.2/0 50 ft.2/0 75 ft.2/0 100 ft.
Amps
95959595150150150150200200200200250250250250350350350350450450450
Max dimensions:A= 16.7"B= 8"C= 8.2"D= 7.8"
Specialty – Torque Reels
Model14 6 92 01 050 1114 6 92 01 120 1114 6 92 01 050 1114 6 92 01 120 1114 6 92 01 090 1114 6 92 01 050 1114 6 92 01 040 1114 6 92 01 090 1114 6 92 01 040 1114 6 92 01 050 2114 6 92 01 050 2114 6 92 01 050 2114 6 92 01 040 2114 6 92 01 040 21
Lift Lbs (kg)5 (2.2)5 (2.2)10 (4.5)10 (4.5)10 (4.5)15 (6.8)15 (6.8)15 (6.8)20 (9.0)20 (9.0)25 (11.3)30 (13.6)30 (13.6)35 (15.8)
Range Ft (m)47 (14.3)100 (30.5)30 (9.1)54 (16.3)67 (20.4)12 (3.7)20 (6.1)37 (11.3)9 (2.7)29 (8.8)20 (6.1)12 (3.7)20 (6.1)14 (4.3)
Weight Lbs. (kg)52 (23.6)65 (29.4)52 (23.6)65 (29.4)65 (29.4)52 (23.6)65 (29.4)52 (23.6)65 (29.4)52 (23.6)65 (29.4)65 (29.4)65 (29.4)52 (23.6)
Saddle Clamp
Maximum Dimensions: 18" H x 11" W x 17.25" D
1400 Series
Series E/F
Part # Lift Lbs (kgs) Range Ft (m) Weight Lbs (kgs)
EMZ3TR 27 (12.0) 30 (9.1) 78 (36)
EMZ4TR 33 (14.9) 40 (12.2) 100 (46)
FMZ3TR 38 (17.2) 30 (9.1) 100 (46)
FMZ4TR 45 (20.4) 40 (12.2) 122 (56)
Ideal for push-button pendant applications. Provision is made for fast, simple attachment of cableand pendant station. The model SDI clamp is secured to the cable at the proper location thusproviding a strain relief and allowing the cable to hang properly. Use SDI for heavy industrial uses
and use SDI14 Series for lighter applications.(1400 Series Reel)
SDI & SDI14 Series Saddle Clamp
Series E/F
Series 1400
Features:• Ideal for Indoor and Outdoor Use
(wet or dry)• Positive lock, constant tension ratchet• 12 position adjustable guide arm• Formed steel stand with multiple
mounting holes
• Rubber ball stop and clevis hook included
• Safety-yellow powder-coated finish• Optional 360° swivel base
TRPVB for 1400 Series
Part # Description Weight
SDI Max. OD 1” Cable Saddle Clamp 1 lb.
SD114A-✱✱ Max. OD 1-3/8" Cable Saddle Clamp 1 lb.
SD114B-✱✱ Max. OD 1" Cable Saddle Clamp 1 lb.
SD114C-✱✱ Max. OD 3/4" Cable Saddle Clamp 1 lb.
16insul-8.com (800) 521-4888We Specialize in custom reels. Contact us.
(✱✱) 02,04,06,08,10,12 represents feet of lead wirefrom clamp to accessory.
SDI SDII4
TORQUE REEL
ELECTRICALDEVICE
FLEXIBLECABLE
WIRE ROPE
LOWERPOSITION
SADDLECLAMP
Typical Installation
Maximum Dimensions: 15" H x 9.25" W x 14.50" D
LEADWIRE
Specialty – Grounding Reels
Features:• NEC standards• Rugged all-steel construction• Compact design• Mounts in any position
(with spool perpidicular to Ground/Horizon)• Red epoxy coated finish• Mounting surfaces are unfinished for
maximum electrical contact• Resistance not exceeding 0.6 Ohms• Compact design
SDR Series Grounding Reel includes:• Cable: 3/32" diameter stranded steel, air
craft type cable with orange nylon coating
• Grounding clamp: 100 amp; “Y” version has two 100 amp clamps
• Auto locking ratchet for constant tension
• External spring tension adjuster
We have pre-configured our rugged 1400 Series POWEREELSfor grounding applications by equipping them with the cables listedbelow.
• NEMA 4X standards• Ball stop included• 4 roller guide • Auto locking ratchet for constant tension • 100 amp grounding clamp included • Resistance not exceeding 2 Ohms • For drawing see page 15
Cable Length (ft.) Description Part # Weight H" x W" x D"
75' 12 AWG/1 Cond. SOW-A 142120107511 52 lbs. 14.9" x 13.0" x 13.5" 100' 12 AWG/1 Cond. SOW-A 142120110011 65 lbs. 14.9" x 13.0" x 13.5" 75' Orange Nylon Jacket 146910107511 52 lbs. 14.9" x 13.0" x 13.5" 100' Orange Nylon Jacket 146910110011 65 lbs. 14.9" x 13.0" x 13.5"
Cable Length (ft.) Ohms Description Part # Weight H" x W" x D"
25' 0.3 Single Cable SDR25-O Orange nylon coated cable 8 lbs. 6.3" x 5.8" x 3.0"
50' 0.6 Single Cable SDR50-O Orange nylon coated cable 12 lbs. 8.3" x 8.5" x 3.7"
50' 30' active travel plus 20' ea. branch 0.6 “Y” Cable SDR50Y-O Orange nylon coated cable 12 lbs. 8.3" x 8.5" x 3.7"
SDR Series Grounding Reel
1400 Series Grounding Reel
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SDR25 SDR50
1400 Series Heavy Duty Industrial Hose Reels
Air Hose
ID x OD
.25 x .50
.38 x .69
.50 x .88
(MNPT)
Fitting Size
.25
.38
.50
20ft/ 6.1m
146250002011
147380002011
147500002011
30ft/9.2m
147250003011
147380003011
147500003011
40ft/12.2m
147250004011
147380004011
147500004011
50ft/15.3m
147250005011
147380005011
Consult Factory
60ft/18.3m
147250006011
13.5 O.D.
15.00
8.25
4.50
1.0
7.13
5.00
3.88
4.38
3.25
3.25
(8) holes for3/8" mounting bolts
C
A B.70
6.25
9.25
.50 NPT
Dimensions
Reel Selection Chart
Why Do You Need a Hose Reel?• Make shop, garage or other work areas safer: A hose
left on the ground can be tripped over by employees or customers, potentially causing serious injury. The 1400 Series Hose Reel keeps hose neatly stored and ready to use.
• Eliminate hose handling problems: Save time and increase efficiency. Grab the hose and go. It’s just as easy to reel in.Remember, the 1400 Series hose reel is 100% spring retractable.
• Extend Hose Life: Save time and money. Reduces costly repairand downtime when hoses are damaged while left on the ground.
Series 1400 Hose Reels are designed for 100% unassisted springretention using direct drive (1:1 ratio) containerized springmotor.These reels will accommodate up to 60' lengths up to 300PSI Air/Water hose.
Description: Modified vinyl w/two textile spirals & rubber modified non marking thermoplastic cover
Max. working Weight per Max. available Min. Bend OperatingID OD Braid pressure PSI Color 100 Ft. length Radius Temp
in. (mm) in. (mm) (kg/cm2) lbs. (kg) ft. (approx. m) in. (mm)
.25 (6.4) .50 (12.7) 1 300 (18) Blue 10 (4.5) 112 (34) 3 (76.2) +330F to +1800F
.38 (9.5) .69 (17.5) 1 300 (18) Blue 17 (7.7) 112 (34) 4 (101.6) +330F to +1800F
.50 (12.7) .88 (22.4) 2 300 (21) Blue 27 (12.2) 112 (34) 5 (127) +330F to +1800F
Reel Features:• Indoor/Outdoor use• Lifetime lubricated spring
cartridge• Rugged fabricated steel
construction
• Durable safety-yellow polyurethane powder coating
• Ratchet assembly (easy disengagement for constant tension requirements)
• 2 position 4-roller hose guide• Ball stop included
18insul-8.com (800) 521-4888Larger Hose Reels Available. Contact Us!
MAX DimensionsA = 6" B = 8.5" C = 18"
3.75”
Hose Specifications
Reels to handle 300 PSI Air / Water Hose
Understanding Overhead Crane Electrification
• Runway – Two or more parallel beams upon which the crane operates.Typical types of beams used are “S” Beam,Wide Flange (either WF or H) or Patented Track
• Crane Bridge – Section of steel beam that is attached to crane end trucks.This section of beam spans the two runway beams and is the running surface upon which the packaged hoist operates.
• End Trucks – Trolley device that consists of four or more rollers which are fitted to operate on the runway beam.Each overhead crane has a minimum of two end trucks to which the crane bridge is attached.
Types of Overhead CranesSingle Girder, top-running
End truckCrane Bridge
Crane Runway
• Runway Electrification – For runway power, conductor bars or rails are the main method for supplying power to the crane.Conductor rail system consists of four bars for 3 phase power and one dedicated ground. Conductor bars are mounted from supports that are attached to the crane runway beams. A set of conductor rail collectors are required for each crane operating on the runway beams.These collectors are mounted to the end truck of the crane via a collector mounting staff.For some applications, runway power can be supplied via a festoon system.
• Cross-bridge Electrification – Festoon systems are typically utilized for cross-bridge power and control requirements.The type of festoon system depends on the type of crane, duty cycle of crane, speed of cross-bridge travel and the number of power and control conductors required. Typical set-up requires a track in which the festoon system operates. This track is typically mounted to supports attached to the bridge of the crane.
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Double Girder, top-running
Crane Electrification Terms
Crane Electrification with C-Track Festoon
21
43
5
16
17
1
2
3
4
5
6
7
8
15 14
13
12
6
7 8
9
10
11
Fixed End Junction Box
Terminal Strips (inside junction box)
Cable Connectors
End Clamp
Track Hanger Clamp
Intermediate Trolley
Beam Clamp
Cross Arm Support
Track
Control Box Trolley
Track Joint
Pendant Cable
Pendant Push-Button Station or Radio Remote Control
Tow Arm
Tow Trolley
Flat PVC Cable
End Stop9
10
11
12
13
14
15
16
17
◆ Insul-8 also offers aControl Trolley withQuick Disconnect plug
Typical C-Track Festoon Systems (Power & Control) For Overhead Crane Installation
FESTOONKITS
20insul-8.com (800) 521-4888We are the Crane Electrification Experts!
Mobile EndPigtail
Trolley
Track
EndStop
FlatCable
EndClamp
HangerClamp
Fixed EndPigtail
LoopDepth
For Power Systems
C-Track Festoon Kits
20'
36671
18.38
1.35
38
30'
36671B
27.84
1.89
45
40'
36671C
37.31
2.43
70
50'
36671D
46.77
2.97
77
60'
36671E
56.5
3.24
102
Crane Span
System Part Number
Active Travel (feet)
Storage Distance (feet)
Weight (lbs)
14 & 16 AWG - 12 Conductor Systems (#14-4C, #16-8C)
14 & 16 AWG - 12 Conductor Systems (#14-4C, #16-8C)
20'
36670
18.38
1.35
38
30'
36670B
27.84
1.89
45
40'
36670C
37.31
2.43
70
50'
36670D
46.77
2.97
77
60'
36670E
56.5
3.24
102
Crane Span
System Part Number
Active Travel (feet)
Storage Distance (feet)
Weight (lbs)
Kits include the following: C-track, splices, hangers, anchor hangers, trolleys, tow trolley, end clamp, end stop, flat cableand connectors.Systems are calculated based on a 3 ft loop depth. Cable length supplied includes 10 additional feet for termination purposes.Hanger supports are based on five foot centers.NOTE: For special requirements or individual parts, please contact Insul-8.
C-Track festoon kit using plastic trolley
C-Track festoon kit using steel trolley
Pre-configured, standard duty C-Track festoon system kits provide a simple method for ordering complete cross-bridge power systems for crane applications. If you need a kit with other cable combinations and trolley styles, just ask us.Kits can also be ordered pre-assembled by simply adding the letter “P” to the end of the system part number.Example: 36670E = 60' power system
36670EP = 60' pre-assembled power system
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C-Track Festoon Kits
16 AWG - 16 Conductor Systems (#16-8C x 2)
20'
36673
17.08
2.79
43
30'
36673B
26.81
3.06
60
40'
36673C
36.27
3.60
76
50'
36673D
45.73
4.14
93
60'
36673E
55.19
4.68
109
Crane Span
System Part Number
Active Travel (feet)
Storage Distance (feet)
Weight (lbs)
Kits include the following: C-track, splices, hangers, anchor hangers, trolleys, 16 pin control trolley with quick disconnect,end clamp, end stops, flat cable and connectors. Systems are calculated based on a 3 ft loop depth. Cable length suppliedincludes 5 additional feet for termination purposes. Hanger supports are based on five foot centers.
NOTE: For special requirements or individual parts, please contact Insul-8.
C-Track festoon kit using steel trolley
Pre-configured, standard duty C-Track festoon system kits provide a simple method for ordering complete crossbridge control systems for crane applications. If you need a kit with other cable combinations and trolley styles, just ask us. For push-button pendant and drop cable see page 26. Kits can also be ordered pre-assembled by simply adding the letter “P” to the end of the system part number.Example: 36672 = 20' control system
36672P = 20' pre-assembled control system
12.01Trolley
PendantTrolley
DripLoop
Track
EndStop
FlatCable
EndClamp
Fixed EndPigtail
LoopDepth
For Control Systems
20'
36672
17.08
2.79
43
30'
36672B
26.81
3.06
60
40'
36672C
36.27
3.60
76
50'
36672D
45.73
4.14
93
60'
36672E
55.19
4.68
109
Crane Span
System Part Number
Active Travel (feet)
Storage Distance (feet)
Weight (lbs)
C-Track festoon kit using plastic trolley
22insul-8.com (800) 521-4888Need a Different Cable Combination? Contact Us!
16 AWG - 16 Conductor Systems (#16-8C x 2)
Stretched Wire Festoon Kits (aka Tag Line Systems)
SW2
SW6
SW2 SW
6SW10
SW8
SW9
SW7
SW1
SW3
SW11
SW12
SW13
SW5
SW15
SW4
SW1
SW3
SW14
Description
Nylon Coated Wire Rope, 1/4" dia.
Hardware Kit
Tow Bar
Tow Trolley (2 wheel)
Trolley (2 wheel)
Anchor Bracket
Flat Cable Saddle < 3/4" wide
Flat Cable Clip
Kits include all components listed below:
Kit Part Number
Cable O.D. Max. Span No. of Trolleys
3/4" Max. 1-3/4" Max. (In Feet) in Kit
24862 24867 20 3
24863 24868 40 6
24864 24869 60 9
24865 24870 80 13
24866 24871 100 17
SW1
SW2
SW3
SW4
SW5
SW6
SW114
SW15
Part #
22950
23288
22830
22828
22826
22836
22834
22835
Load: 20 lbs. max. Per Trolley (2 wheel) Speed: 200 fpm max.
Load: 20 lbs. max. Per Trolley (2 wheel) Speed: 200 fpm max.10 lbs. max. Per Trolley (1 wheel)
For Flat Cable
For Hose & Round Cable
Description
Nylon Coated Wire Rope 1/4" dia.
Hardware Kit
Tow Bar
Anchor Bracket
Tow Trolley (2 wheel)
Trolley (1 wheel) *not shown
Trolley (2wheel) shown
Adapter
Cable Clip ( 3/16" to 3/8")
Cable Clip ( 3/8" to 9/16")
Cable Clip (9/16" to 3/4")
Kits include all components listed below:
SW1
SW2
SW3
SW6
SW7
SW8
SW9
SW10
SW11
SW12
SW13
Part #
22950
23288
22830
22836
22829
22825
22827
25689
22831
22832
22833
Kit Part Number
Cable/Hose O.D.
3/16" - 3/8" Max. 3/8" - 9/16" Max. 9/16" - 3/4" Max.
*1 wheel 2 wheel *1 wheel 2 wheel *1 wheel 2 wheel
Max. Span No. of
(In feet) Trolleys in Kit
24872 24887 24877 24892 24882 24897
25873 24888 24878 24893 24883 24898
24874 24889 24879 24894 24884 24899
24875 24890 24880 24895 24885 24900
24876 24891 24881 24896 24886 24901
20 3
40 6
60 9
80 13
100 17
Stretched Wire Rope Festoon Systems are well suited for light duty applications where an intermediate support structure is notavailable. Economical and dependable, stretched wire rope systems provide electrification to small cranes, moving hoists and jib cranes.
See page 24 for Flat Cable
Contact Factory for Round Cable
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Flat Festoon Cable & Connectors
24insul-8.com (800) 521-4888For All Your Mobile Electrification Needs. Contact Us!
* See Current Correction Factors for Temperatures above 300C (860F)** For Crane and hoist motors in accordance with article 610 of the 1989 National Electric Code for 900C Cables✝ Unshielded cable measurements may vary due to manufacturing tolerances. Contact Insul-8 for shielded cable dimensions.✝✝ All cables from #10 AWG through #16 AWG have rip cords for easy removal of the outer jacket.
Flat CableRequired cable length equals track plus 10% plus length required for end connections
Flat Cable ConnectorsFor Termination of Cable at Power Source or Junction Box.
Construction: Aluminum Body / Rubber Bushing
Heat shrinkable connections for single cable and multiple cable groups, for flat and round cable.
Corrosion Resistant ◆ Flame Retardant Exceeds navy requirements for tightness and integrity when used with
one flat cable or multiple flat cables of the same size
Dim “A”
Cable Part Number Cable Size
YellowPVC
Jacket
23958Y
26550Y
21814Y
26698Y
22542Y
22994Y
21815Y
26005Y
26110Y
22607Y21813Y
23324Y
ShieldedFlat
Cable
31772
31580
31734
Numberof
Conductors
44
4
4
4
4
4
8
8
8
12
124
AWGWireSize
#2
#4#6
#8
#10
#12
#14
#12
#14
#16
#14
#16#16
ContinuousDuty Rating
at 300C (86
0F)
Ambient Amps*
120
90
70
50
40
30
25
21
17
15
17
15
Short Time Rating Amps**
60 Min. 30 Min.
148 173
111 130
83 94
63 6949 52
36 40
31 32
No. ofStrands perConductor
665
420266
168
105
65
41
6541
65
41
65 65
Weight perFoot (lbs)
1.27
.75
.60
.42
.24
.16
.12
.32
.22
.18
.34
.27
.16
Nominal DimensionsUnshielded Cable
(Inches)=
.56” x 1.96”
.49” x 1.70”
.44” x 1.45”
.37” x 1.19”
.27” x .88”
.23” x .71”
.21” x .63”
.23” x 1.34”
.21” x 1.18”
.20” x 1.11”
.21” x 1.90”
.20” x 1.61”.24” x .76”
Control Cables
No ShortTime Rating
No. of Cond
444444888
1212888
Wire Size (AWG)
#4#6#8
#10#12#14#12#14#16#14#16#12#14#16
Cable SizeNPT
2”2”
1.5”1”1”1”
1.5”1.5”1.5”2”2”2”
1.5”1.5”
RefCable #
26550Y21814Y26698Y22542Y
22994Y21815Y26005Y26110Y22607Y21813Y23324Y26005Y26110Y22607Y
CatalogNumber
3583835838B3583735835C35835B3583535837B35837C35837D35838C35838D35838G35837E35837F
No. of Cables
11111111111222
No. of Cond
121284848484
8484
Wire Size (AWG)
#14#16
#16#14#14#14#16#10#14#10#16#12#14#12
Cable SizeNPT
2”2”
1.5”
1.5”
1.5”
1.5”
1.5”
1.5”
Ref Cable # 21813Y
23324Y22607Y21815Y26110Y21815Y22607Y22542Y26110Y22542Y
22607Y22994Y26110Y22994Y
CatalogNumber
35838E35838F
35837G
35837K
35837J
35837H
35837L
35837M
No. of Cables
22
11111111
2
2
CatalogNumber
031470314603145
Cable Opening
1.60”1.10”.75”
KnockoutDiameter
2.00”1.37”1.00”
Dimension“A”
6.17’4.5”
4.09”
Weightlbs..40.10.06
80 Series Push-Button Pendants• Wide variety for easy customization
• Two to twelve buttons
• Compact safety yellow enclosure
• Single, two and three speeds
• Neoprene booted buttons
• Two-piece enclosure simplifies field wiring
• Soft pressure & positive indent switches/buttons
• -10O F to 160O F (-15O C to 70O C) operation
• UL Listed/CUL Listed
• Contacts rated 5A at 120VAC
• NEMA 1, 3, 4, 4X, 12 - IP65 enclosure rating
• 100 g shock resistance
• Double insulated 2500V withstand voltage
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See note
Enclosure Dimensions
Note: 1) Bushing collar can be mounted facing front or rear2) For deep enclosure contact your distributor
*For switch requirements not shown in the above Selection Chart contact factory.
90A
B
30
C12.5
4.5 DIA.
Number ofA Dim. B Dim. C Dim.Positions
2 4.49 in. (114 mm) 3.07 in. (78 mm) 1.46 in. (37 mm)
4 7.09 in. (180 mm) 3.07 in. (78 mm) 1.46 in. (37 mm)
6 10.31 in. (262 mm) 3.23 in. (82 mm) 1.48 in. (37.5 mm)
8 12.68 in. (322 mm) 3.23 in. (82 mm) 1.48 in. (37.5 mm)
Part # Complete Preassembled Pendant Stations
34214 2-Button – All One Speed Switches
34215 2 Button – All Two Speed Switches
34216 2 Button – All Three Speed Switches
34217 4 Button – 2 One Speed/Momentary on/off
34220 4 Button – 2 Two Speed/Maintained on/off
34223 4 Button – All One Speed Switches
34224 4 Button – All Two Speed Switches
34226 6 Button – 4 One Speed/Momentary on/off
Part # Complete Preassembled Pendant Stations
34227 6 Button – 4 One Speed/Maintained on/off
34232 6 Button – All One Speed Switches
34235 8 Button – 6 One Speed/Momentary on/off
34236 8 Button – 6 One Speed/Maintained on/off
34237 8 Button – 6 Two Speed/Momentary on/off
34238 8 Button – 6 Two Speed/Maintained on/off
34239 8 Button – 6 Three Speed/Momentary on/off
34241 8 Button – All One Speed Switches
17.5
Pendant Control Cable• UL & CSA approved• 600 volts, 90O F to -10O F (32O C to -23O C)• Yellow jacket with “A” hardness of 75• Excellent resistance to sunlight, oil and water
Strain Relief Cable• Quality hardware kit used to attach strain relief
cable to pendant and junction box• Strain relief cable is used to reduce stress to
pendant cable
Round Pendant Cable with built in Strain Relief• UL & CSA Listed• Round pendant cable with external strain relief
reduces cable stress and strain allowing longer life span of your control cable.
Part # Size No. of Diameter Approx. Net WeightAWG Conductors Inches Nom. #1000 Ft.
83092 16 8 0.465 14583093 16 12 0.550 20083094 16 16 0.605 255 83095 16 24 0.745 37583096 16 30 0.785 45583097 16 36 0.885 540
Part # Description
83098 1/8 dia. nylon steel cable – 480 lbs. capacity 83099 Hardware kit – Includes: 2 thimbles, 4 U-clamps, and an eye bolt 34332 “S” hook hanger
Cable and Accessories
We Can Customize Your Pendants – Contact Us!26
insul-8.com (800) 521-4888
Part # AWG No. of Cond.Cable WeightOD per 100 Ft.
35398 16 8 .52 21035399 16 12 .58 26035400 16 16 .63 33035401 16 24 .76 43036711 Hardware Kit
60 Series Ergonomic Grip Pendant
Part # Description Weight34211 Ergonomic grip 2-button 10 oz.
push button pendant
Schematic
• Ergonomic comfort design• Weighs only 10 oz.• Less than 2" wide• Made of high-impact
ABS resin• High visible safety yellow• Waterproof NEMA 4 rating• Internal and external
strain relief• Variable diameter cable
bushing inlet with clamp• Easy to push pressure
switches• Single speed 5A, 125V
contact block
2.24”(57.00)
Strain Relief Anchor
Screw w/Captive
lock washer
RecessedEnclosure
1.61”(41.00)
10.98”(279)
Radio Controls
Description
3 or 4 motion single speed with 0 to 2 programmable aux. outputs, alarm output, mainline output, and light output.
Includes 2 transmitters, receiver, strap, accessories,instructions, alkaline batteries, and legends.
3 or 4 motion 2 speed with 0 to 2 programmable aux.outputs, alarm output, mainline output, and light output.
Includes 2 transmitters, receiver, strap, accessories,instructions, alkaline batteries and legends.
Transmitter
Handheld C type 8 button single speedplus E-stop, keyswitch, and On-Off.
Handheld C type 8 button 2 speedplus E-stop, keyswitch, and On-Off.
Part Number
700DHHC1
700DHHC2
• 3-stage power indicator• Internal alarm• Removable key• Password power-on option: up to 4 digits• Output power < 10mW • Response time: 65ms
• Low power consumption increasesbattery life
• Frequency 410-490 MHz, FCC Part 15• Can be programmed directly from
receiver on-site• Dimensions: 6.24” L x 1.9” W x 1.8” D • 4 AA Batteries
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27Don’t See What You Need? Contact Us!
• Power interruption protection• Relay contact failure detector circuit• Enhanced watch-dog circuit• 3-channel superheterodyne• Frequency deviation tracing circuit to
compensate for temperature changes• Temperature –30° C to 75° C• Sensitivity < –110 dBm • Adjacent channel rejection > 80dB
• Relay rated at 10A @ 250VAC and 8A @ 30VDC
• Easy installation with furnished cable harness
• Alarm/signal light output option• Can be programmed from transmitter
on-site•• Dimensions: 6.125” L x 6.125” W x
3.375” D
Part Number Transmitter DescriptionProtean remote with a stop, start/auxiliary, up and down buttons. Theradio is suitable for a single motion (2 direction) and also provides apower-on (mainline) connection. The start button also doubles as anadditional auxiliary relay.701P0004 - Additional Transmitter701P0040 - Additional Receiver
2 normally open buttons, a start/ auxiliary button and stop button700PRO4
Protean remote with a stop, start/auxiliary, up and down buttons. Theradio is suitable for a single motion (4 direction) and also provides apower-on (mainline) connection. The start button also doubles as an additional auxiliary relay.701P0006 - Additional Transmitter701P0060 - Additional Receiver
4 normally open buttons, a start/auxiliary button and stop button
Protean remote with a stop, start/ auxiliary, up and down buttons. Theradio is suitable for a three motion (6 direction), and also provides apower-on (mainline) connection. The start button also double as an additional auxiliary relay.701P0008 - Additional Transmitter701P0080 - Additional Receiver
6 normally open buttons, a start/auxil-iary button and stop button
700PRO8
700PRO6
Transmitter Specifications
Receiver Specifications
ProteanTM Series
C Series
Radio Controls
Description
Up to 5 motion single speed with 2 to 7 programmable aux. outputs, alarm output,A/B outputs, mainline output, and
light output. Includes 2 transmitters, 1 receiver, 2 straps,accessories, instructions, 12 alkaline batteries, 1 spare key,
1 TX-RX interface cable and 2 button legend sheet.
Up to 5 motion 2 speeds with 2 to 7 programmable aux. outputs, alarm output,A/B outputs, mainline output, and
light output. Includes 2 transmitters, 1 receiver, 2 straps,accessories, instructions, 12 alkaline batteries, 1 spare key,
1 TX-RX interface cable and 2 button legend sheet.
Transmitter
Handheld D type 12 button single speedplus A-B switch, keyswitch, and E-Stop.
Handheld D type 12 button two speedplus A-B switch, keyswitch, and E-Stop.
Part Number
700DHHD1
700DHHD2
• 3-stage audible and visual low power warning
• Internal audible and visual alarm• Removable key magnetic
(waterproof)• Wide selection of pushbutton
symbols
• Shock resistant design impact durability to 50G
• 4 digit password protection• RF output power 10mW• Approximate power
consumption <32mA• Modulation: 2.5KHz;
narrow band F.M.
• Large mushroom E-stop switch• 6 AA batteries• Programs receiver from ground
through RF communication (no need to climb on crane to change frequency or address)
• 2 programmable modes alarm and signal LED output display
• Power interruption protection• Relay’s contact failure
detection circuit• Shock resistant mounting
provision, impact durability up to 20G
• External integrated antenna• Enhanced watchdog circuit• 3 channel superheterodyne• FDDI (frequency deviation
detection indicator) tracing circuit
• Sensitivity: to -110dBm
• Adjacent channel restrain >80dB
• Supply voltage 115/230/380 AC50/60 Hz ± 10%
Transmitter Specifications
• 3-stage audible and visual low power warning• Internal audible and visual alarm• Removable key magnetic (waterproof)• Wide selection of pushbutton symbols• Shock resistant design impact durability to 50G• 4 digit password protection• RF output power 10mW• Approximate power consumption <32mA
• Modulation 2.5KHz; narrow band F.M.• Large mushroom E-stop switch• 4 AA batteries• Internal antenna• Programs receiver from ground through
RF communication (no need to climb on crane to change frequency or address)
• Two dual axis joysticks• A-Both-B selector
Transmitter Specifications
Receiver Specifications
• 2 programmable modes alarm and signal LED output display
• Power interruption protection• Relay’s contact failure detection
circuit• Shock resistant mounting provision,
impact durability up to 20G
• External integrated antenna• Enhanced watchdog circuit• 3 channel superheterodyne• FDDI (frequency deviation
detection indicator) tracing circuit• Sensitivity to -110dBm
• Adjacent channel restrain >80dB• Supply voltage 115/230/380 AC
50/60 Hz ± 10%• Signal alarm, light and E-stop
button included on front cover
Receiver Specifications
Description
Up to 8 motions through use of A-Both-B switches,2-4 programmable aux. outputs, mainline output, and light
output. Includes 2 transmitters, 1 receiver, 2 straps,accessories, instructions, 8 alkaline batteries 1 spare key,
1 TX-RX interface cable and 2 button legend sheets.
Transmitter
Dual joystick type J, 5 speed plus E-stop, keyswitch,2 selectors, and 2 pushbuttons.
Part Number
700DBMJ5
28insul-8.com (800) 521-4888We are Always Here to Assist You!
D Series
J Series
Safe-Lec 2™ V-Contact Conductor Bar
Safe-Lec 2 crane electrification is used to power hoist, trolley and bridgemotors for overhead cranes, monorails, jib and gantry cranes. To choosethe proper kit, find the conductor bar group with the required amperage.Pick the length required from within that group. Choose the bracketstyle desired. Systems with web brackets will have a “WEB” suffix.Systems with flange brackets will have an “FLG” suffix. (Flange bracketshown) Kits include all necessary conductor bar, hangers, brackets,power feeds, and end covers for a 4-conductor system with one as a dedicated ground. Collectors and collector mounting staff are includedfor one vehicle.
KitP/N
37355A-WEB37355A-FLG37355B-WEB37355B-FLG37355C-WEB37355C-FLG37355D-WEB37355D-FLG37355E-WEB37355E-FLG
37356A-WEB37356A-FLG37356B-WEB37356B-FLG37356C-WEB37356C-FLG37356D-WEB37356D-FLG37356E-WEB37356E-FLG
37357A-WEB37357A-FLG37357B-WEB37357B-FLG37357C-WEB37357C-FLG37357D-WEB37357D-FLG37357E-WEB37357E-FLG
37358A-WEB37358A-FLG37358B-WEB37358B-FLG37358C-WEB37358C-FLG37358D-WEB37358D-FLG37358E-WEB37358E-FLG
Length of System
9m / 29.8ft9m / 29.8ft18m / 59.6ft18m / 59.6ft27m / 89.4ft27m / 89.4ft36m / 119.2ft36m / 119.2ft45m / 149ft45m / 149ft
9m / 29.8ft9m / 29.8ft18m / 59.6ft18m / 59.6ft27m / 89.4ft27m / 89.4ft36m / 119.2ft36m / 119.2ft45m / 149ft45m / 149ft
9m / 29.8ft9m / 29.8ft18m / 59.6ft18m / 59.6ft27m / 89.4ft27m / 89.4ft36m / 119.2ft36m / 119.2ft45m / 149ft45m / 149ft
9m / 29.8ft9m / 29.8ft18m / 59.6ft18m / 59.6ft27m / 89.4ft27m / 89.4ft36m / 119.2ft36m / 119.2ft45m / 149ft45m / 149ft
31000160A Bar*
881616242432324040
310101100A Bar*
881616242432324040
310301160A Bar*
881616242432324040
310401250A Bar*
881616242432324040
310872Steel Joint
441212202028283636
441212202028283636
310873Copper
Joint
441212202028283636
441212202028283636
310850Joint
Cover
88161624243232
88161624243232
88161624243232
88161624243232
310910Power Feed
4444444444
4444444444
4444444444
4444444444
310892End
Cover8888888888
8888888888
8888888888
8888888888
310984Web
Bracket6
12
18
24
30
6
12
18
24
30
6
12
18
24
30
6
12
18
24
30
310980FlangeBracket
6
12
18
24
30
6
12
18
24
30
6
12
18
24
30
6
12
18
24
30
310985BeamClamp
12
24
36
48
60
12
24
36
48
60
12
24
36
48
60
12
24
36
48
60
3108214-PoleHanger
551111171723232929
551111171723232929
551111171723232929
551111171723232929
310832AnchorClamp
4444444444
4444444444
4444444444
4444444444
310990100AColl*
4444444444
4444444444
8888888888
8888888888
310991CollStaff
1111111111
1111111111
310992Dbl. Coll
Staff
1111111111
1111111111
60 A
MP
100
AM
P16
0 A
MP
250
AM
P
Parts of each kit can be purchased separately – see price book*Quantity shown includes necessary ground conductors and collectors
Don’t See the System You Need? – Contact Us!(800) 521-4888 insul-8.com
29
Safe-Lec 2™ V-Contact Conductor Bar
Basic Safe-Lec 2™ V-Contact Components
.75M (29.5") Max.
Anchor Point
450mm (18")Recommended
Minimum150mm (6")
150mm (6")Minimum
50mm (1.97")
23mm(0.88")
13.6mm
(0.54”)
68mm (2.68")
END COVER
22.3
mm
(0.8
8")
26.2 mm (1.03")
Description Part No.
Steel / Copper 310892
Weight: 0.020kg (0.044lb)
Single or multi-conductor hangers
43mm (1.7")
InsulatedHangers
60mm (2.36")
MinimumConductor
SpacingTypical 3-Phase Runway
JOINT COVERDescription Part No.
Standard Phase 310850Standard Ground 310851
Weight: 0.027kg (0.060lb)
End Cover
HangerPowerfeedJoint
Conductor Section4.5M (14'-9")
1.5M (59") RecommendedHanger Spacing Vertical EntryFor CurvesFor Lateral Entry1.125M (44.3")
COPPER AND STEEL JOINTSDescription Part No. Weight
Steel Joint 310872 0.401kg (0.904lb)
Copper Joint 310873 0.440kg (0.970lb)
30insul-8.com (800) 521-4888
121.4 mm(4.78")
31mm(1.22")
43m
m(1
.69"
)
Replacement Components Available in any Quantities!
End Cover
Length: 4.5 meters(14' 9")
Description60 Amp Steel 100 Amp Steel 160 AmpCopper 250 Amp Copper
Part No. Part No. Part No. Part No.
Standard Phase Cover (Orange) 310001 310101 310301 310401
Standard Ground Cover (Green) 310002 310102 310302 310402
INSULATED CONDUCTOR BAR
Basic Safe-Lec 2™ V-Contact Components
POWERFEED AND COVER
Part No.
310910
Up to 250 Amp
230 mm(9.06")
40 mm(1.57")
108
mm
(4.2
5")
Flange Width = 3.25"- 6"
Part No.
310990 (Red)399355 (Green)
Customer SuppliedCable
100 AMP COLLECTOR
SINGLE COLLECTOR BRACKET Length: 400mm (16")
DOUBLE COLLECTOR BRACKET Length: 400mm (16")
Part No.
310991
Part No.
310992
Part No.
310821
4-POLE HANGER
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31Don’t See What You Need? Contact Us!
Part No.
310985
Weight: 0.106kg (0.234lb)
SINGLE-SIDED FLANGE BRACKET 402.5MM (15.8")
Part No.
310980
Two (2) beam clamps required
per flange bracket.
Part No.
310984
STANDARD MOUNT WEB BRACKET
BEAM CLAMP
8 Bar/Conductor Bar Replacement Components
Basic 8-Bar Components
End Cover
1" Square Bar
Collector
Power FeedHanger Clamp
8-Bar Conductor
1) Conductor BarThe supply of incoming power.
2) PowerfeedAttachment of incoming power.
3) CollectorCollects the incoming power and forwards to machine.
4) HangersSupports the conductor bar.
5) End CoverSafety protection at the end of conductor system.
6) BracketsSupporting device for attachment of multiple hangers.
7) Anchor ClampSupporting device for directing movement during thermal expansion and contraction.
CONDUCTOR BAR
COLLECTORPOWERFEED
WEB BRACKET
HANGER
JOINT COVER
END COVER
ANCHOR CLAMP
Part Description
22135 90A Bar
11000 110A Bar
11008 250A Bar
13601 Joint Cover
11088 End Cap
11091 Power Feed
22800 Plastic Hanger
11076 Cross Bolt Hanger
21833 Anchor Clamp
13131 30A Coll H
13128 30A Coll C
13613 100A Coll C
13629 100A Coll H
22014 Web Bracket
32insul-8.com (800) 521-4888Need to Replace a Complete System? See Page 29!
Insul-8 Slip Rings
Insul-8 Slip Rings allow electrical power and control signals to pass from a stationary source to a rotatingmachine member. All rings are machined copper alloy, finely polished for maximum wearability and contact area.Brushes are copper graphite. Enclosed versions are housed in NEMA 4 rated painted steel enclosures, with shaftand mounting flange included. Maximum Speed: 125 rpm.
The chart below is a small representation of the hundreds of ring styles we build. We can also quote silver-platedring sets for low signal applications, and ampacities from 5 amps all the way up to 1200 amps, in bore sizes from 3/4"all the way up 40"! We have dozens of different enclosure styles and options available to suit any industrial application. Give us a call with your application!
1.5" Bore Assys Same Ring in RU Style Enclosure Ring Specs
RA-D04 RAR-D04 4 rings 35 amp/600 volts
RA-D04B04 RAR-D04B04 4 rings 35 amp/600 volts, plus 4 rings 15 amp/250 volts
RA-D04B08 RAR-D04B08 4 rings 35 amp/600 volts, plus 8 rings 15 amp/250 volts
RA-D04B12 RAR-D04B12 4 rings 35 amp/600 volts, plus 12 rings 15 amp/250 volts
RA-D04B16 RAR-D04B16 4 rings 35 amp/600 volts, plus 16 rings 15 amp/250 volts
RA-E04 RAR-E04 4 rings 75 amp/600 volts
RA-E04B04 RAR-E04B04 4 rings 75 amp/600 volts, plus 4 rings 15 amp/250 volts
RA-E04B08 RAR-E04B08 4 rings 75 amp/600 volts, plus 8 rings 15 amp/250 volts
RA-E04B12 RAR-E04B12 4 rings 75 amp/600 volts, plus 12 rings 15 amp/250 volts
RA-E04B16 RAR-E04B16 4 rings 75 amp/600 volts, plus 16 rings 15 amp/250 volts
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33Don’t See What You Need? Contact Us!
34insul-8.com (800) 521-4888
Notes Page
Solutions from a Single Source
CANADA175 Boulevard J.F. Kennedy
St. Jerome, Quebec J7Y 4B5
Phone: (450) 565-9900Toll Free: (800) 667-2487
Fax: (450) 432-6985e-mail: [email protected]
USA10102 F Street
Omaha, NE 68127
Phone: (402) 339-9300Toll Free: (800) 521-4888
Fax: (402) 339-9627e-mail: [email protected]
AUSTRALIA:14 England StreetDandenong, Victoria 3175
Phone: (3) 9706 88 44Fax: (3) 794 92 98e-mail: [email protected]
Distributed By:
SPRING DRIVENREELS
SLIP RINGS FESTOON
CONDUCTOR BAR
CONDUCTOR BAR
PUSH BUTTON PENDANTS
Please visit our website at:www.insul-8.com
ISO 9001 Certified
CAT800610/02