ELECTRIC CYLINDERSelectric.duplomatic.com/assets/Cataloghi/1300-ECS3-ED-219.pdf · 32 28 G2+C 12...

16
1 300/219 ED 1/16 1 300/219 ED ECS3 ELECTRIC CYLINDERS SERIES 10 PERFORMANCES DESCRIPTION Size 32 40 50 63 80 Maximum axial force N 2100 3400 6300 12000 24000 Maximum speed Maximum acceleration mm/s m/s² 1333 8 1333 10 1333 13 1333 16 417 6 Standard stroke up to mm 800 1000 1200 1400 1600 Maximum average axial force for 2500 km life N 1375 1655 2000 3635 13475 Ambient temperature range °C -20 / +100 (NOTE) Max air humidity allowed for IP65 (without condensation) % 90 Protection degree IP44 / IP65 ISO 15552 — Electric cylinder made with mounting interfaces in compliance with ISO 15552. — The linear motion transmission is obtained by precise and high-efficiency ball-screw system, with hardened shaft and nut. All ball screws have high load ratings, thus guaranteeing endurance even in demanding applications. The cylinder design is realized to minimize vibrations: i.e. the piston is precisely driven into the barrel with zero backlash sliding rings; the screw-shaft end is supported by strong bushing; the rod is driven into the front-cap by a long linear guide. The cylinder can be equipped with robust integrated anti-rotation device, made with two counter-posed bushings, each one sliding into different linear slot. — The piston is equipped with magnetic ring and the barrel has external slots to accommodate possible sensors. The rod has increased external diameter and thickness in order to have maximum stiffness and high resistance to radial and buckling loads. The screw is supported with high trust bearings to allow high load transmission in both directions. — High force timing belt is provided for Parallel motor mounting, to guarantee robustness of torque transmission. — Many pneumatic accessories can be used for the electric cylinder attachment and mounting, intermediate trunnions included. A - Rod guide B - Rod C - Piston D - Nut E - Bearing F - Coupling G - Coupling carter H - Screw L - Magnetic ring M - Barrel N - Front cap NOTE: Value referred to the cylinder without motor only.

Transcript of ELECTRIC CYLINDERSelectric.duplomatic.com/assets/Cataloghi/1300-ECS3-ED-219.pdf · 32 28 G2+C 12...

Page 1: ELECTRIC CYLINDERSelectric.duplomatic.com/assets/Cataloghi/1300-ECS3-ED-219.pdf · 32 28 G2+C 12 P+C 90 186 CH30 15 M16x1.5 M8 M16x1.5 M8x16 99 77 77 56.5 56.5 86 86 M8x16 77 77 56.5

1 300/219 ED 1/16

1 300/219 ED

ECS3ELECTRIC CYLINDERS

SERIES 10

PERFORMANCES

DESCRIPTION

Size 32 40 50 63 80

Maximum axial force N 2100 3400 6300 12000 24000

Maximum speed

Maximum acceleration

mm/s

m/s²

1333

8

1333

10

1333

13

1333

16

417

6

Standard stroke up to mm 800 1000 1200 1400 1600

Maximum average axial force for 2500 km life N 1375 1655 2000 3635 13475

Ambient temperature range °C -20 / +100 (NOTE)

Max air humidity allowed for IP65 (without condensation) % 90

Protection degree IP44 / IP65

ISO 15552

— Electric cylinder made with mounting interfaces in compliance with ISO 15552.

— The linear motion transmission is obtained by precise and high-efficiency ball-screw system, with hardened shaft and nut. All ball

screws have high load ratings, thus guaranteeing endurance even in demanding applications. The cylinder design is realized to

minimize vibrations: i.e. the piston is precisely driven into the barrel with zero backlash sliding rings; the screw-shaft end is

supported by strong bushing; the rod is driven into the front-cap by a long linear guide. The cylinder can be equipped with robust

integrated anti-rotation device, made with two counter-posed bushings, each one sliding into different linear slot.

— The piston is equipped with magnetic ring and the barrel has external slots to accommodate possible sensors. The rod has

increased external diameter and thickness in order to have maximum stiffness and high resistance to radial and buckling loads.

The screw is supported with high trust bearings to allow high load transmission in both directions.

— High force timing belt is provided for Parallel motor mounting, to guarantee robustness of torque transmission.

— Many pneumatic accessories can be used for the electric cylinder attachment and mounting, intermediate trunnions included.

A - Rod guide

B - Rod

C - Piston

D - Nut

E - Bearing

F - Coupling

G - Coupling carter

H - Screw

L - Magnetic ring

M - Barrel

N - Front cap

NOTE: Value referred to the cylinder without motor only.

Ⓝ Ⓖ

ⒹⒸⒷ Ⓔ ⒻⒶ

Ⓜ Ⓛ Ⓗ

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1 300/219 ED 2/16

ECS3SERIES 10

1 - IDENTIFICATION CODE

Mounting type:

T = front threaded holes(standard)

A = front flange (MF1)

B = rear flange (MF2)

N = double flange (MF1+MF2)

C = rear clevis (MP2)

D = rear eye (MP4)

G = feet (MS1)

L = intermediate trunnions(MT4)

Size:

32 = ISO 32

40 = ISO 40

50 = ISO 50

63 = ISO 63

80 = ISO 80

Protection class:

N = IP44

S = IP65

Series number

Rotation stopper

N = none

P = present

Rod end:

M = male thread (standard)

F = female thread

C = clevis cap

S = spherical cap

L = self-centering coupler cap

X = special

Stroke:

max 800 mm for size 32

max 1000 mm for size 40

max 1200 mm for size 50

max 1400 mm for size 63

max 1600 mm for size 80

For longer strokes contact our technical office.

Screw type:

B = ball screw

L = lead screw (upon request)

R = roller screw (upon request)

Motor mounting type:

(omit if not required)

L = in line

P = parallel (ratio 1 ÷ 1)

Q = parallel (ratio 2 ÷ 1)

X = parallel (custom ratio)

Motor position:

0 = 12 o’clock

3 = 3 o’clock

6 = 6 o’clock

9 = 9 o’clock

Motor flange:

S = stepper

B = brushless

A = AC motor

D = DC motor

V = stepperwith feedback

G = gearbox

Limit switch:

N = none

A = front

P = rear

D = double

T = triple

Lubrication:

N = none

F0 = centered 12 o’clock

F3 = centered 3 o’clock

F6 = centered 6 o’clock

F9 = centered 9 o’clock

Screw lead:

05 = 5 mm

10 = 10 mm

16 = 16 mm

20 = 20 mm

(see table for combination)

ECS3 - / - -/ -10 / /M

Project No.assigned byDuplomatic

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ECS3SERIES 10

2.2 - ECS3-32 - Technical Characteristics

3/18

SCREW Nominal diameter

mm

14 12.7

Lead 4 12.7

MAXIMUM SPEED related to stroke

10 ÷ 400 mm

mm/s

381 1333

600 mm 255 677

800 mm 153 409

ACCELERATION max m/s² 3 8

FORCE Maximum axial force

N

2100

Average axial force for 2500 km life 702 1375

2.3 - ECS3- 40 - Technical Characteristics

SCREW Nominal diameter

mm

16

Lead 5 10 16

MAXIMUM SPEED related to stroke

10 ÷ 400 mm

mm/s

417 833 1333

600 mm 326 638 1086

800 mm 198 389 607

1000 mm 133 261 437

ACCELERATION max m/s² 3 6 10

FORCE Maximum axial force

N

3400

Average axial force for 2500 km life 1273 970 1699

2.4 - ECS3- 50 - Technical Characteristics

SCREW Nominal diameter

mm

20

Lead 5 10 20

MAXIMUM SPEED related to stroke

10 ÷ 600 mm

mm/s

333 667 1333

800 mm 248 443 898

1000 mm 167 300 607

1200 mm 121 217 437

ACCELERATION max m/s² 3 6 13

FORCE Maximum axial force

N

6300

Average axial force for 2500 km life 1405 1789 2000

ACCURACY mm ± 0,035

ENVIRONMENT Ambient temperature range °C -20 / +100

Protection class IP44 or IP65

Humidity % 0 ÷ 90

2 - CHARACTERISTICS

2.1 - Common Technical Characteristics

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ECS3SERIES 10

2.5 - ECS3-63 - Technical Characteristics

SCREW Nominal diameter

mm

25

Lead 5 10 25

MAXIMUM SPEED related to stroke

10 ÷ 800 mm

mm/s

267 533 1333

1000 mm 222 429 1056

1200 mm 160 310 764

1400 mm 120 235 579

ACCELERATION max m/s² 3 6 16

FORCE Maximum axial force

N

12000

Average axial force for 2500 km life 2064 2538 3635

2.6 - ECS3-80 - Technical Characteristics

SCREW Nominal diameter

mm

32

Lead 5 10 10P

MAXIMUM SPEED related to stroke

10 ÷ 1000 mm

mm/s

208 417 417

1200 mm 201 340 323

1400 mm 152 259 248

1600 mm 119 204 196

ACCELERATION max m/s² 3 6 6

FORCE Maximum axial force

N

24000

Average axial force for 2500 km life 2250 8182 13475

3 - FEATURES OF USE

3.1 - Field of application

- In any generic motion system with ball screws in the automation applications; replacing of standard cylinders where accurate speed profile

control is required, with constant and controlled acceleration/deceleration ramps, even with variable load.

- When high push/pull force is needed without the use of hydraulics.

- In any motion system where no-pollution or extremely-low noise emission are required.

3.2 - Applications

ISO 15552 ECS3 Electric Cylinders are the right solution for all those applications that require accurate and controlled positioning. They offer

the opportunity to use pre-set solutions to solve the design and commissioning of automation systems quickly and simply.

The installation simplicity and the different construction types make the ECS3 Cylinder a reference point in this kind of product.

The wide possibility of choice among different types allows the use of the ECS3 even in demanding and critical applications, as they offer force

capabilities and dynamic load ratings decisively heavier than standard market proposals.

The possibility to use most of standard pneumatic ISO 15552 accessories for the same size is an additional practical and cost advantage in

mounting the cylinders.

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ECS3SERIES 10

0

200

400

600

800

1000

1200

1400

1600

1800

2000

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000

Mea

n Ax

ial D

ynam

ic L

oad,

[N]

Nominal Life, [km]

Lead 4

Lead 12,7

0

400

800

1200

1600

2000

2400

2800

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000M

ean

Axia

l Dyn

amic

Loa

d, [N

]

Nominal Life, [km]

Lead 5Lead 10Lead 16

4 - LIFE EXPECTATION

ECS3 service life depends on average dynamic axial load. Service life can be estimated using curves reported below.

NOTES

- Nominal life is a statistical value and refers to 90%

reliability.

- Correct working conditions: i.e. no lateral-load, no over-

load, right lubrication, no over-temperature, no short-stroke

application.

For any doubt contact Duplomatic technical dept.

ECS3-32 ECS3-40

0

500

1000

1500

2000

2500

3000

3500

4000

4500

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000

Mea

n Ax

ial D

ynam

ic L

oad,

[N]

Nominal Life, [km]

Lead 5Lead 10Lead 20

0

1000

2000

3000

4000

5000

6000

7000

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000

Mea

n Ax

ial D

ynam

ic L

oad,

[N]

Nominal Life, [km]

Lead 5Lead 10Lead 25

ECS3-50 ECS3-63

0

2000

4000

6000

8000

10000

12000

14000

16000

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000

Mea

n Ax

ial D

ynam

ic L

oad,

[N]

Nominal Life, [km]

Lead 5Lead 10Lead 10 (power)

ECS3-80

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5 - DIMENSIONS

5.1 - ECS3-32 - Dimensions

P+C

G2+C22.522

10

130

67.5

30h7

( - 0.02

10

)+

Ø

CH15

P+C

G1+C V

30nh7

( - 0.02

10

)+

22 23

CH15

11

10

M10x

1.25

M10x

1.25

M6

45.5

45.5

M6x13

65

32.5

32.5

45.5

45.5

M6x13

60

60

32.5

32.5

In-line motor mounting

dimensions in mm

Parallel motor mounting

Ball Screw P G1 G2

12,7X12,7 84.5 131.4 172.25

14X14 64.5 111.4 152.25

C = Stroke value

V = Depending on motor dimensions

1 300/219 ED 6/16

ECS3SERIES 10

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1 300/219 ED 7/16

ECS3SERIES 10

C = Stroke value

V = Depending on motor dimensions

P+C

G2+C2524

12

134

67.5

35h7

( - 0.02

50

)+

Ø

CH17

P+C

G1+C V

35nh7

( - 0.02

50

)+

24 25

CH17

12

12

M12x

1.25

M6

M12x

1.25

M6x13

60

60 55

55

38

38

M6x13

74.5

55

55

38

38

5.2 - ECS3- 40 - Dimensions

In-line motor mounting

dimensions in mm

Parallel motor mounting

Ball Screw P G1 G2

16X5 88 143.1 185.1

16X10 96 151.1 193.1

16X16 79 134.1 176.1

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ECS3SERIES 10

5.3 - Overall mounting dimensions ECS3-50

C = Stroke value

V = Depending on motor dimensions

P+C

G2+C2532

12

164

82.5

11.5 46

40h7

( - 0.02

50

)+

Ø

CH24

P+C

G1+C V

40nh7

( - 0.02

50

)+

2532

12

CH24

14

M8

M16x

1.5

M16x

1.5

M8x15

63.5

63.5

90

46.5

46.5

86

86

M8x15

63.5

63.5

46.5

46.5

In-line motor mounting

dimensions in mm

Parallel motor mounting

Ball Screw P G1 G2

20X5 103.2 148.3 168.3

20X10 112.2 157.3 177.3

20X16 96.2 141.3 161.3

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ECS3SERIES 10

5.4 - Overall mounting dimensions ECS3-63

C = Stroke value

V = Depending on motor dimensions

P+C

45nh7

( - 0.02

50

)+

32 28 G1+C

16

V

CH30

45nh7

( - 0.02

50

)+

32 28 G2+C

P+C12

90 186CH30

15

M8M16x

1.5M1

6x1.5

M8x16

99

77

77 56.5

56.5

86

86

M8x16

77

77 56.5

56.5

In-line motor mounting

dimensions in mm

Parallel motor mounting

Ball Screw P G1 G2

25X5 119.1 194.1 262.6

25X10 119.1 194.1 262.6

25X16 119.1 194.1 262.6

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1 300/219 ED 10/16

ECS3SERIES 10

5.5 - Overall mounting dimensions ECS3-80

C = Stroke value

V = Depending on motor dimensions

In-line motor mounting

dimensions in mm

Parallel motor mounting

P+C

G2+C

M20x

1.5

60nh7

( - 0.030

)+

M12x22 72

98

136

7298

120 24

3

16

M10

CH42

60nh7

( - 0.030

)+

M20x

1.5

P+C

G1+C V40 34

16 72

98

115

7298115

CH42

M12x22

40 31.5

16

Ball Screw P G1 G2

32X5 110.8 222.6 292.3

32X10 140.8 252.6 322.3

32X10 P 174.8 286.6 356.3

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1 300/219 ED 11/16

ECS3SERIES 10

SECTION A-A

A

A

nR nC

D

AS

AQ

AR

nAP

AV

A

nS

AAT

6 - MOUNTING TYPE A AND B

A FRONT FLANGE (MF1)

B REAR FLANGE (MF2)

dimensions in mm

SizeS

H11

A± 0.2

APH13

R AS± 0.2

AR AQJS14

ATJS14

AV C D

FFP-32 30 32,5 7 6,5 10 45 32 64 80 10,5 6,5

FFP-40 35 38 9 6.5 10 52 36 72 90 10.5 6.5

FFP-50 40 46,5 9 8,5 12 65 45 90 110 13,5 8,5

FFP-63 45 56.5 9 8.5 12 75 50 100 120 13.5 8.5

FFP-80 60 72 12 10,5 16 95 63 126 150 16,5 10,5

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BU

BT CH

nG nCG

Type SizeGe8

BT+0.3

0

CG CHH13

BU

PNP-32 32 10 46 9,6 1,1 53

PNP-40 40 12 53 11.5 1.1 60

PNP-50 50 12 61 11,5 1,1 68

PNP-63 63 16 71 15,2 1,1 78

PNP-80 80 16 91 15,2 1,1 98

1 300/219 ED 12/16

ECS3SERIES 10

SECTION A-A

A

A

nS

F

N

B

nG

M

Z

CM

T

L

AL

A

nD

R

C REAR CLEVIS (MP2)

7.1 - Pin for Rear Clevis

dimensions in mm

dimensions in mm

7.2 - Rear Square Bracket

nG

BIBQ

nBR

BN

BO

T

nQ

BS

BM

BG

BH

BL

nS

F

SizeG

H9

A± 0.2

L DH13

RH13

N± 0.5

B SH11

F Z± 0.2

GH9

M CMH14

Th14

RPC-32 10 32,5 45 6,6 11 5,5 9 30 5 22 10 10 26 45

RPC-40 12 38 55 6.6 11 5.5 10 35 5 25 12 12 28 52

RPC-50 12 46,5 65 9 15 6,5 11 40 5 27 12 12 32 60

RPC-63 16 56.5 75 9 15 6.5 12 45 5 32 16 16 40 70

RPC-80 16 72 95 11 18 10 14 45 5 36 16 16 50 90

Type SizeG

H9

QH13

MH13

BGJS14

BHmax

BIJS14

BL BMJS15

BNJS14

BOmax

BSmax

BRmax

Tmax

S+0.50

F+0.50

BQ-0,2-0,6

SBP-32 32 10 6,6 11 18 31 21 8 32 38 51 10 20 1,6 10,5 3 26

SBP-40 40 12 6.6 11 22 35 24 10 36 41 54 10 22 8.5 20 3 28

SBP-50 50 12 9 15 30 45 33 12 45 50 65 16 26 1,6 10,5 3 32

SBP-63 63 16 16 15 35 50 37 12 50 52 67 14 30 10.5 20 3 40

SBP-80 80 16 11 18 40 60 47 14 63 66 86 20 30 2,5 10,5 3 50

7 - MOUNTING TYPE C

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1 300/219 ED 13/16

ECS3SERIES 10

B

nZ

I

S

E

F

T

R

nG

H

S

C D

SECTION A-A

A

A

nS

F

N

H

nG

T

C

B

LAL

A

nD

R

D REAR EYE (MP4)

G FEET (MS1)

dimensions in mm

dimensions in mm

9 - MOUNTING TYPE G

TypeGH9

A± 0.2

L DH13

RH13

N± 0.5

HS

H11

F C± 0.2

Tmax

B-0.2-0.6

REP-32 10 32,5 45 6,6 11 5,5 10 30 5 22 10 26

REP-40 10 38 55 6.6 11 5.5 10 35 5 25 12 28

REP-50 10 46,5 65 9 15 6,5 10 40 5 27 12 32

REP-63 12 56.5 75 9 15 6.5 12 45 5 32 16 40

REP-80 14 72 95 11 18 10 14 45 5 36 16 50

Type SizeC

± 0.2

BJS14

D0

-0.2

E F+20

GH14

H± 0.2

I± 0.2

S± 0.5

TJS15

RH15

U ZH14

FTP-32 32 32,5 32 45 35 30 7 15,75 24 4 32 15 11 7

FTP-40 40 38 36 52 36 30 7 17 28 4 36 17.5 15 9

FTP-50 50 46,5 45 65 47 36 9 21,75 32 5 45 20 16 9

FTP-63 63 56.5 50 75 45 35 9 21.75 32 5 50 22.5 18 9

FTP-80 80 72 63 95 55 47 11 27 41 6 63 30 17 12

8 -  MOUNTING TYPE D

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nG nT

nU

EP

R

C

A

L

M

1 300/219 ED 14/16

ECS3SERIES 10

H

A

C B

D e9

R0.4

B

1x45°

L INTERMEDIATE TRUNNIONS (MT4) dimensions in mm

dimensions in mm

Type SizeGF7

A M R P± 0.1

C± 0.2

L UH13

TH13

E± 0.5

BRP-12 32 12 46 18 30 15 32 10,5 11 6,6 7

BRP-16 40 16 55 21 36 18 36 12 15 9 9

BRP-16 50 16 55 21 36 18 36 12 15 9 9

BRP-20 63 20 65 23 40 20 42 13 18 11 11

BRP-20 80 20 65 23 40 20 42 13 18 11 11

Size A B C D H

32 70 12 50 12 18

40 78 16 62 16 20

50 91 16 74 16 20

63 94 20 88 20 25

80 130 20 109 20 25

10 -  MOUNTING TYPE L

10.1 - Lateral Bracket

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ØCK

LE

CMB KK ØB1

CE

CL

ER

KK

AX

nB

CE

SW

1 300/219 ED 15/16

ECS3SERIES 10

11.2 - Clevis Cap (ISO 8140)

Type Size KK CK LE CM CL ER CE B B1

CLP-M10 32 M10x1,25 10 20 10 20 12 40 26 18

CLP-M12 40 M12x1,25 12 24 12 24 14 48 32 20

CLP-M16 50 M16x1,5 16 32 16 32 19 64 40 26

CLP-M16 63 M16x1,5 16 32 16 32 19 64 40 26

CLP-M20 80 M20x1,5 20 40 20 40 25 80 48 34

Size AX B CE KK SW

32 15 19.5 23 M10x1,25 17

40 17 24.5 25 M12x1,25 22

50 25 29.5 47.5 M16x1.5 27

63 25 34.5 51.5 M16x1,5 30

80 30 44.5 34 M20x1.5 41

11 - OVERALL MOUNTING DIMENSIONS FOR ROD END

11.1 - Female Thread

dimensions in mm

dimensions in mm

Page 16: ELECTRIC CYLINDERSelectric.duplomatic.com/assets/Cataloghi/1300-ECS3-ED-219.pdf · 32 28 G2+C 12 P+C 90 186 CH30 15 M16x1.5 M8 M16x1.5 M8x16 99 77 77 56.5 56.5 86 86 M8x16 77 77 56.5

1 300/219 ED 16/16

ECS3SERIES 10

REPRODUCTION IS FORBIDDEN.

THE COMPANY RESERVES THE RIGHT TO APPLY ANY MODIFICATIONS.

nER

ØCN

UEN KKØT

AX

CE

SW

Z° Z°

11.4 - Self-Centering Coupler Cap

H

I

B1

L3 L4 L1

L

AX

KK ØDKKØA E

Z °

SW2 SW1 SW

Type Size KK CN U EN ER AX CE T Z SW

SPP-M10 32 M10x1,25 10 10,5 14 14 20 43 15 6,5 17

SPP-M12 40 M12x1,25 12 12 16 16 22 50 17.5 6.5 19

SPP-M16 50 M16x1,5 16 15 21 21 28 64 22 7,5 22

SPP-M16 63 M16x1,5 16 15 21 21 28 64 22 7,5 22

SPP-M20 80 M20x1,5 20 18 25 25 33 77 27,5 7 30

Type Size KK L L1 L3 L4 A D H I SW SW1 SW2 B1 AX Z E

COP-M10 32 M10x1,25 71,5 35 20 7,5 14 22 32 30 19 12 17 5 22 4 2

COP-M12 40 M12x1,25 75,5 35 24 7,5 14 22 32 30 19 12 19 6 22 4 2

COP-M16 50 M16x1,5 104 53 32 10 22 32 45 41 27 20 24 8 30 3 2

COP-M16 63 M16x1,5 104 53 32 10 22 32 45 41 27 20 24 8 30 3 2

COP-M20 80 M20x1,5 119 53 40 10 22 32 45 41 27 20 30 10 37 3 2

11.3 - Spherical Cap (ISO 8139)

dimensions in mm

dimensions in mm