ELECTRIC CYLINDERSelectric.duplomatic.com/assets/Cataloghi/1300-ECS3-ED-219.pdf · 32 28 G2+C 12...
Transcript of ELECTRIC CYLINDERSelectric.duplomatic.com/assets/Cataloghi/1300-ECS3-ED-219.pdf · 32 28 G2+C 12...
1 300/219 ED 1/16
1 300/219 ED
ECS3ELECTRIC CYLINDERS
SERIES 10
PERFORMANCES
DESCRIPTION
Size 32 40 50 63 80
Maximum axial force N 2100 3400 6300 12000 24000
Maximum speed
Maximum acceleration
mm/s
m/s²
1333
8
1333
10
1333
13
1333
16
417
6
Standard stroke up to mm 800 1000 1200 1400 1600
Maximum average axial force for 2500 km life N 1375 1655 2000 3635 13475
Ambient temperature range °C -20 / +100 (NOTE)
Max air humidity allowed for IP65 (without condensation) % 90
Protection degree IP44 / IP65
ISO 15552
— Electric cylinder made with mounting interfaces in compliance with ISO 15552.
— The linear motion transmission is obtained by precise and high-efficiency ball-screw system, with hardened shaft and nut. All ball
screws have high load ratings, thus guaranteeing endurance even in demanding applications. The cylinder design is realized to
minimize vibrations: i.e. the piston is precisely driven into the barrel with zero backlash sliding rings; the screw-shaft end is
supported by strong bushing; the rod is driven into the front-cap by a long linear guide. The cylinder can be equipped with robust
integrated anti-rotation device, made with two counter-posed bushings, each one sliding into different linear slot.
— The piston is equipped with magnetic ring and the barrel has external slots to accommodate possible sensors. The rod has
increased external diameter and thickness in order to have maximum stiffness and high resistance to radial and buckling loads.
The screw is supported with high trust bearings to allow high load transmission in both directions.
— High force timing belt is provided for Parallel motor mounting, to guarantee robustness of torque transmission.
— Many pneumatic accessories can be used for the electric cylinder attachment and mounting, intermediate trunnions included.
A - Rod guide
B - Rod
C - Piston
D - Nut
E - Bearing
F - Coupling
G - Coupling carter
H - Screw
L - Magnetic ring
M - Barrel
N - Front cap
NOTE: Value referred to the cylinder without motor only.
Ⓝ Ⓖ
ⒹⒸⒷ Ⓔ ⒻⒶ
Ⓜ Ⓛ Ⓗ
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ECS3SERIES 10
1 - IDENTIFICATION CODE
Mounting type:
T = front threaded holes(standard)
A = front flange (MF1)
B = rear flange (MF2)
N = double flange (MF1+MF2)
C = rear clevis (MP2)
D = rear eye (MP4)
G = feet (MS1)
L = intermediate trunnions(MT4)
Size:
32 = ISO 32
40 = ISO 40
50 = ISO 50
63 = ISO 63
80 = ISO 80
Protection class:
N = IP44
S = IP65
Series number
Rotation stopper
N = none
P = present
Rod end:
M = male thread (standard)
F = female thread
C = clevis cap
S = spherical cap
L = self-centering coupler cap
X = special
Stroke:
max 800 mm for size 32
max 1000 mm for size 40
max 1200 mm for size 50
max 1400 mm for size 63
max 1600 mm for size 80
For longer strokes contact our technical office.
Screw type:
B = ball screw
L = lead screw (upon request)
R = roller screw (upon request)
Motor mounting type:
(omit if not required)
L = in line
P = parallel (ratio 1 ÷ 1)
Q = parallel (ratio 2 ÷ 1)
X = parallel (custom ratio)
Motor position:
0 = 12 o’clock
3 = 3 o’clock
6 = 6 o’clock
9 = 9 o’clock
Motor flange:
S = stepper
B = brushless
A = AC motor
D = DC motor
V = stepperwith feedback
G = gearbox
Limit switch:
N = none
A = front
P = rear
D = double
T = triple
Lubrication:
N = none
F0 = centered 12 o’clock
F3 = centered 3 o’clock
F6 = centered 6 o’clock
F9 = centered 9 o’clock
Screw lead:
05 = 5 mm
10 = 10 mm
16 = 16 mm
20 = 20 mm
(see table for combination)
ECS3 - / - -/ -10 / /M
Project No.assigned byDuplomatic
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ECS3SERIES 10
2.2 - ECS3-32 - Technical Characteristics
3/18
SCREW Nominal diameter
mm
14 12.7
Lead 4 12.7
MAXIMUM SPEED related to stroke
10 ÷ 400 mm
mm/s
381 1333
600 mm 255 677
800 mm 153 409
ACCELERATION max m/s² 3 8
FORCE Maximum axial force
N
2100
Average axial force for 2500 km life 702 1375
2.3 - ECS3- 40 - Technical Characteristics
SCREW Nominal diameter
mm
16
Lead 5 10 16
MAXIMUM SPEED related to stroke
10 ÷ 400 mm
mm/s
417 833 1333
600 mm 326 638 1086
800 mm 198 389 607
1000 mm 133 261 437
ACCELERATION max m/s² 3 6 10
FORCE Maximum axial force
N
3400
Average axial force for 2500 km life 1273 970 1699
2.4 - ECS3- 50 - Technical Characteristics
SCREW Nominal diameter
mm
20
Lead 5 10 20
MAXIMUM SPEED related to stroke
10 ÷ 600 mm
mm/s
333 667 1333
800 mm 248 443 898
1000 mm 167 300 607
1200 mm 121 217 437
ACCELERATION max m/s² 3 6 13
FORCE Maximum axial force
N
6300
Average axial force for 2500 km life 1405 1789 2000
ACCURACY mm ± 0,035
ENVIRONMENT Ambient temperature range °C -20 / +100
Protection class IP44 or IP65
Humidity % 0 ÷ 90
2 - CHARACTERISTICS
2.1 - Common Technical Characteristics
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ECS3SERIES 10
2.5 - ECS3-63 - Technical Characteristics
SCREW Nominal diameter
mm
25
Lead 5 10 25
MAXIMUM SPEED related to stroke
10 ÷ 800 mm
mm/s
267 533 1333
1000 mm 222 429 1056
1200 mm 160 310 764
1400 mm 120 235 579
ACCELERATION max m/s² 3 6 16
FORCE Maximum axial force
N
12000
Average axial force for 2500 km life 2064 2538 3635
2.6 - ECS3-80 - Technical Characteristics
SCREW Nominal diameter
mm
32
Lead 5 10 10P
MAXIMUM SPEED related to stroke
10 ÷ 1000 mm
mm/s
208 417 417
1200 mm 201 340 323
1400 mm 152 259 248
1600 mm 119 204 196
ACCELERATION max m/s² 3 6 6
FORCE Maximum axial force
N
24000
Average axial force for 2500 km life 2250 8182 13475
3 - FEATURES OF USE
3.1 - Field of application
- In any generic motion system with ball screws in the automation applications; replacing of standard cylinders where accurate speed profile
control is required, with constant and controlled acceleration/deceleration ramps, even with variable load.
- When high push/pull force is needed without the use of hydraulics.
- In any motion system where no-pollution or extremely-low noise emission are required.
3.2 - Applications
ISO 15552 ECS3 Electric Cylinders are the right solution for all those applications that require accurate and controlled positioning. They offer
the opportunity to use pre-set solutions to solve the design and commissioning of automation systems quickly and simply.
The installation simplicity and the different construction types make the ECS3 Cylinder a reference point in this kind of product.
The wide possibility of choice among different types allows the use of the ECS3 even in demanding and critical applications, as they offer force
capabilities and dynamic load ratings decisively heavier than standard market proposals.
The possibility to use most of standard pneumatic ISO 15552 accessories for the same size is an additional practical and cost advantage in
mounting the cylinders.
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ECS3SERIES 10
0
200
400
600
800
1000
1200
1400
1600
1800
2000
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000
Mea
n Ax
ial D
ynam
ic L
oad,
[N]
Nominal Life, [km]
Lead 4
Lead 12,7
0
400
800
1200
1600
2000
2400
2800
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000M
ean
Axia
l Dyn
amic
Loa
d, [N
]
Nominal Life, [km]
Lead 5Lead 10Lead 16
4 - LIFE EXPECTATION
ECS3 service life depends on average dynamic axial load. Service life can be estimated using curves reported below.
NOTES
- Nominal life is a statistical value and refers to 90%
reliability.
- Correct working conditions: i.e. no lateral-load, no over-
load, right lubrication, no over-temperature, no short-stroke
application.
For any doubt contact Duplomatic technical dept.
ECS3-32 ECS3-40
0
500
1000
1500
2000
2500
3000
3500
4000
4500
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000
Mea
n Ax
ial D
ynam
ic L
oad,
[N]
Nominal Life, [km]
Lead 5Lead 10Lead 20
0
1000
2000
3000
4000
5000
6000
7000
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000
Mea
n Ax
ial D
ynam
ic L
oad,
[N]
Nominal Life, [km]
Lead 5Lead 10Lead 25
ECS3-50 ECS3-63
0
2000
4000
6000
8000
10000
12000
14000
16000
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000
Mea
n Ax
ial D
ynam
ic L
oad,
[N]
Nominal Life, [km]
Lead 5Lead 10Lead 10 (power)
ECS3-80
5 - DIMENSIONS
5.1 - ECS3-32 - Dimensions
P+C
G2+C22.522
10
130
67.5
30h7
( - 0.02
10
)+
Ø
CH15
P+C
G1+C V
30nh7
( - 0.02
10
)+
22 23
CH15
11
10
M10x
1.25
M10x
1.25
M6
45.5
45.5
M6x13
65
32.5
32.5
45.5
45.5
M6x13
60
60
32.5
32.5
In-line motor mounting
dimensions in mm
Parallel motor mounting
Ball Screw P G1 G2
12,7X12,7 84.5 131.4 172.25
14X14 64.5 111.4 152.25
C = Stroke value
V = Depending on motor dimensions
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ECS3SERIES 10
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ECS3SERIES 10
C = Stroke value
V = Depending on motor dimensions
P+C
G2+C2524
12
134
67.5
35h7
( - 0.02
50
)+
Ø
CH17
P+C
G1+C V
35nh7
( - 0.02
50
)+
24 25
CH17
12
12
M12x
1.25
M6
M12x
1.25
M6x13
60
60 55
55
38
38
M6x13
74.5
55
55
38
38
5.2 - ECS3- 40 - Dimensions
In-line motor mounting
dimensions in mm
Parallel motor mounting
Ball Screw P G1 G2
16X5 88 143.1 185.1
16X10 96 151.1 193.1
16X16 79 134.1 176.1
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ECS3SERIES 10
5.3 - Overall mounting dimensions ECS3-50
C = Stroke value
V = Depending on motor dimensions
P+C
G2+C2532
12
164
82.5
11.5 46
40h7
( - 0.02
50
)+
Ø
CH24
P+C
G1+C V
40nh7
( - 0.02
50
)+
2532
12
CH24
14
M8
M16x
1.5
M16x
1.5
M8x15
63.5
63.5
90
46.5
46.5
86
86
M8x15
63.5
63.5
46.5
46.5
In-line motor mounting
dimensions in mm
Parallel motor mounting
Ball Screw P G1 G2
20X5 103.2 148.3 168.3
20X10 112.2 157.3 177.3
20X16 96.2 141.3 161.3
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ECS3SERIES 10
5.4 - Overall mounting dimensions ECS3-63
C = Stroke value
V = Depending on motor dimensions
P+C
45nh7
( - 0.02
50
)+
32 28 G1+C
16
V
CH30
45nh7
( - 0.02
50
)+
32 28 G2+C
P+C12
90 186CH30
15
M8M16x
1.5M1
6x1.5
M8x16
99
77
77 56.5
56.5
86
86
M8x16
77
77 56.5
56.5
In-line motor mounting
dimensions in mm
Parallel motor mounting
Ball Screw P G1 G2
25X5 119.1 194.1 262.6
25X10 119.1 194.1 262.6
25X16 119.1 194.1 262.6
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ECS3SERIES 10
5.5 - Overall mounting dimensions ECS3-80
C = Stroke value
V = Depending on motor dimensions
In-line motor mounting
dimensions in mm
Parallel motor mounting
P+C
G2+C
M20x
1.5
60nh7
( - 0.030
)+
M12x22 72
98
136
7298
120 24
3
16
M10
CH42
60nh7
( - 0.030
)+
M20x
1.5
P+C
G1+C V40 34
16 72
98
115
7298115
CH42
M12x22
40 31.5
16
Ball Screw P G1 G2
32X5 110.8 222.6 292.3
32X10 140.8 252.6 322.3
32X10 P 174.8 286.6 356.3
1 300/219 ED 11/16
ECS3SERIES 10
SECTION A-A
A
A
nR nC
D
AS
AQ
AR
nAP
AV
A
nS
AAT
6 - MOUNTING TYPE A AND B
A FRONT FLANGE (MF1)
B REAR FLANGE (MF2)
dimensions in mm
SizeS
H11
A± 0.2
APH13
R AS± 0.2
AR AQJS14
ATJS14
AV C D
FFP-32 30 32,5 7 6,5 10 45 32 64 80 10,5 6,5
FFP-40 35 38 9 6.5 10 52 36 72 90 10.5 6.5
FFP-50 40 46,5 9 8,5 12 65 45 90 110 13,5 8,5
FFP-63 45 56.5 9 8.5 12 75 50 100 120 13.5 8.5
FFP-80 60 72 12 10,5 16 95 63 126 150 16,5 10,5
BU
BT CH
nG nCG
Type SizeGe8
BT+0.3
0
CG CHH13
BU
PNP-32 32 10 46 9,6 1,1 53
PNP-40 40 12 53 11.5 1.1 60
PNP-50 50 12 61 11,5 1,1 68
PNP-63 63 16 71 15,2 1,1 78
PNP-80 80 16 91 15,2 1,1 98
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ECS3SERIES 10
SECTION A-A
A
A
nS
F
N
B
nG
M
Z
CM
T
L
AL
A
nD
R
C REAR CLEVIS (MP2)
7.1 - Pin for Rear Clevis
dimensions in mm
dimensions in mm
7.2 - Rear Square Bracket
nG
BIBQ
nBR
BN
BO
T
nQ
BS
BM
BG
BH
BL
nS
F
SizeG
H9
A± 0.2
L DH13
RH13
N± 0.5
B SH11
F Z± 0.2
GH9
M CMH14
Th14
RPC-32 10 32,5 45 6,6 11 5,5 9 30 5 22 10 10 26 45
RPC-40 12 38 55 6.6 11 5.5 10 35 5 25 12 12 28 52
RPC-50 12 46,5 65 9 15 6,5 11 40 5 27 12 12 32 60
RPC-63 16 56.5 75 9 15 6.5 12 45 5 32 16 16 40 70
RPC-80 16 72 95 11 18 10 14 45 5 36 16 16 50 90
Type SizeG
H9
QH13
MH13
BGJS14
BHmax
BIJS14
BL BMJS15
BNJS14
BOmax
BSmax
BRmax
Tmax
S+0.50
F+0.50
BQ-0,2-0,6
SBP-32 32 10 6,6 11 18 31 21 8 32 38 51 10 20 1,6 10,5 3 26
SBP-40 40 12 6.6 11 22 35 24 10 36 41 54 10 22 8.5 20 3 28
SBP-50 50 12 9 15 30 45 33 12 45 50 65 16 26 1,6 10,5 3 32
SBP-63 63 16 16 15 35 50 37 12 50 52 67 14 30 10.5 20 3 40
SBP-80 80 16 11 18 40 60 47 14 63 66 86 20 30 2,5 10,5 3 50
7 - MOUNTING TYPE C
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ECS3SERIES 10
B
nZ
I
S
E
F
T
R
nG
H
S
C D
SECTION A-A
A
A
nS
F
N
H
nG
T
C
B
LAL
A
nD
R
D REAR EYE (MP4)
G FEET (MS1)
dimensions in mm
dimensions in mm
9 - MOUNTING TYPE G
TypeGH9
A± 0.2
L DH13
RH13
N± 0.5
HS
H11
F C± 0.2
Tmax
B-0.2-0.6
REP-32 10 32,5 45 6,6 11 5,5 10 30 5 22 10 26
REP-40 10 38 55 6.6 11 5.5 10 35 5 25 12 28
REP-50 10 46,5 65 9 15 6,5 10 40 5 27 12 32
REP-63 12 56.5 75 9 15 6.5 12 45 5 32 16 40
REP-80 14 72 95 11 18 10 14 45 5 36 16 50
Type SizeC
± 0.2
BJS14
D0
-0.2
E F+20
GH14
H± 0.2
I± 0.2
S± 0.5
TJS15
RH15
U ZH14
FTP-32 32 32,5 32 45 35 30 7 15,75 24 4 32 15 11 7
FTP-40 40 38 36 52 36 30 7 17 28 4 36 17.5 15 9
FTP-50 50 46,5 45 65 47 36 9 21,75 32 5 45 20 16 9
FTP-63 63 56.5 50 75 45 35 9 21.75 32 5 50 22.5 18 9
FTP-80 80 72 63 95 55 47 11 27 41 6 63 30 17 12
8 - MOUNTING TYPE D
nG nT
nU
EP
R
C
A
L
M
1 300/219 ED 14/16
ECS3SERIES 10
H
A
C B
D e9
R0.4
B
1x45°
L INTERMEDIATE TRUNNIONS (MT4) dimensions in mm
dimensions in mm
Type SizeGF7
A M R P± 0.1
C± 0.2
L UH13
TH13
E± 0.5
BRP-12 32 12 46 18 30 15 32 10,5 11 6,6 7
BRP-16 40 16 55 21 36 18 36 12 15 9 9
BRP-16 50 16 55 21 36 18 36 12 15 9 9
BRP-20 63 20 65 23 40 20 42 13 18 11 11
BRP-20 80 20 65 23 40 20 42 13 18 11 11
Size A B C D H
32 70 12 50 12 18
40 78 16 62 16 20
50 91 16 74 16 20
63 94 20 88 20 25
80 130 20 109 20 25
10 - MOUNTING TYPE L
10.1 - Lateral Bracket
ØCK
LE
CMB KK ØB1
CE
CL
ER
KK
AX
nB
CE
SW
1 300/219 ED 15/16
ECS3SERIES 10
11.2 - Clevis Cap (ISO 8140)
Type Size KK CK LE CM CL ER CE B B1
CLP-M10 32 M10x1,25 10 20 10 20 12 40 26 18
CLP-M12 40 M12x1,25 12 24 12 24 14 48 32 20
CLP-M16 50 M16x1,5 16 32 16 32 19 64 40 26
CLP-M16 63 M16x1,5 16 32 16 32 19 64 40 26
CLP-M20 80 M20x1,5 20 40 20 40 25 80 48 34
Size AX B CE KK SW
32 15 19.5 23 M10x1,25 17
40 17 24.5 25 M12x1,25 22
50 25 29.5 47.5 M16x1.5 27
63 25 34.5 51.5 M16x1,5 30
80 30 44.5 34 M20x1.5 41
11 - OVERALL MOUNTING DIMENSIONS FOR ROD END
11.1 - Female Thread
dimensions in mm
dimensions in mm
1 300/219 ED 16/16
ECS3SERIES 10
REPRODUCTION IS FORBIDDEN.
THE COMPANY RESERVES THE RIGHT TO APPLY ANY MODIFICATIONS.
nER
ØCN
UEN KKØT
AX
CE
SW
Z° Z°
11.4 - Self-Centering Coupler Cap
H
I
B1
L3 L4 L1
L
AX
KK ØDKKØA E
Z °
Z°
SW2 SW1 SW
Type Size KK CN U EN ER AX CE T Z SW
SPP-M10 32 M10x1,25 10 10,5 14 14 20 43 15 6,5 17
SPP-M12 40 M12x1,25 12 12 16 16 22 50 17.5 6.5 19
SPP-M16 50 M16x1,5 16 15 21 21 28 64 22 7,5 22
SPP-M16 63 M16x1,5 16 15 21 21 28 64 22 7,5 22
SPP-M20 80 M20x1,5 20 18 25 25 33 77 27,5 7 30
Type Size KK L L1 L3 L4 A D H I SW SW1 SW2 B1 AX Z E
COP-M10 32 M10x1,25 71,5 35 20 7,5 14 22 32 30 19 12 17 5 22 4 2
COP-M12 40 M12x1,25 75,5 35 24 7,5 14 22 32 30 19 12 19 6 22 4 2
COP-M16 50 M16x1,5 104 53 32 10 22 32 45 41 27 20 24 8 30 3 2
COP-M16 63 M16x1,5 104 53 32 10 22 32 45 41 27 20 24 8 30 3 2
COP-M20 80 M20x1,5 119 53 40 10 22 32 45 41 27 20 30 10 37 3 2
11.3 - Spherical Cap (ISO 8139)
dimensions in mm
dimensions in mm