Electrian Meet PPT Rev1 6May
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Transcript of Electrian Meet PPT Rev1 6May
7/27/2019 Electrian Meet PPT Rev1 6May
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Polycab proudly welcomesall members of Our family of Electricians!
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Why is this relationship important to both of us ?
1. We are having a “ Janam Janam ka Rishta “
2. If you are Successful, Polycab is Successful.
3. If we make Excellent Quality products, Better Technology, More Safety feature and
better Economy, your reputation becomes stronger and better.
4. We help you win your Consumers Trust
5. You are our “ Brand Ambassador” – You recommend our Products and thereby
contribute to our success.
6. You give us the confidence to Invest in new Factories, new Technology and New
Products.7. You are our Lifelong partner and well wisher.
8. And, we are your Lifelong partner and well wisher too !
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Contents
1. Overview of Company
2. Introduction of different types of Products & explanation.
3. Process of making these wires & cables.
4. Testing of products & significance of testing.
5. What is an ideal Electrician – Important Role of Electricians in society
6. Tools – Basic / Must have / Good to have.
7. Why choose Polycab Wires?
8. Identifying genuine product & packaging from spurious products.
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Company Overview
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Polycab is a 40 yrs young organization created by four enterprising
brothers from the Jaisinghani family who began their journey from a
small 200 sft retail electrical store who created Polycab by successfully
getting into manufacturing.
1968 : Commenced sales of Cables in Mumbai.
1972 : Set up a 1000 sqft factory in Sewree in Mumbai.
1984 : Set up a larger plant at Halol, Gujarat.
1993 : Started PVC Compound Manufacturing unit in Daman
2013 : With a sales turnover of Rs. 4300 crore and a Market share of
22%, Polycab is India’s No. 1 Cables & Wires Manufacturer.
Journey Till Date
Girdhari Jaisinghani
Inder T. Jaisinghani
Ramesh T. Jaisinghani
Ajay T. Jaisinghani
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Northern region
CNF agents: 11
Authorised distributors: 40
Authorised dealers and agents: 600
Eastern region
CNF agents: 2
Authorised distributors: 40
Authorised dealers and agents: 400
Western region
CNF agents: 11
Authorised distributors: 10
Authorised dealers and agents: 2600
Southern region
CNF agents: 6
Authorised distributors: 60
Authorised dealers and agents: 1400
Head Office
All India Network -
CNF agents: 30
Authorised distributors: 150
Authorised dealers and agents: 5000
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25.0 85.0200.0 280.0 345.0
455.0610.0
1070.0
1370.0
2530.0
3200.0
3700.03850.0
4000.04200.0
4300.0
20%
22%
24%
26%
28%
30%
32%
0.0
500.0
1000.0
1500.0
2000.0
2500.0
3000.0
3500.0
4000.0
4500.0
5000.0
8 9 - 9 0
9 4 - 9 5
9 9 - 0 0
0 0 - 0 1
0 1 - 0 2
0 2 - 0 3
0 3 - 0 4
0 4 - 0 5
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0 9 - 1 0
1 0 - 1 1
1 1 - 1 2
1 2 -
1 3
C A G
R
C r o r e
R s
Polycab Growth TrendYear 1989-2012 in Crore Rs
CAGR 25%
Performance Chart
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“ We will improve the quality of life and bring greater happiness
to our customers, through reliable, safe, sustainable and best in class products and services, while enhancing stake holder
value continuously” .
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Trust
Teamwork
Customer Delight
Action
Commitment
Excellence
Sustainability
Profitable Growth
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• The organised sector in the Indian
Cable & Wire industry is estimated
to be around Rs. 22,000 Crores.
•
Number of Manufacturers : 1500
• 65% market is in Organized sector.
Power
24%
Construction
20%
Oil / Petroleum
9%
Steel
6%
Textile
2%
Offshore
platform2%
Cement
2%
Others
35%
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State-of-the-art plants spread across 250 acres comprising of 10& 6 manufacturing units at Daman & Halol respectively.
8000 + employees strength.
Manufacturing more than 15,000 km of cables and 125,000 kmof wires every month.
Annual consumption of 50000 MT of Copper and 60000 MT of Aluminum annually
State of the Art Manufacturing Equipments including 5 CCV Lines
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Customers Customers Customers
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What are Wires & Cables?
Wires & Cables consist of a metallic conductor over which a polymeric coating is given &
then protect the same.
Manufacturing of wires & cables consist of number of procedure stages which are-
1.Heavy Wire Drawing2.Medium Wire Drawing
3.Fine Wire Drawing
4.Bunching
5.Twisting
6.Insulation coating7.Stranding
8.Jacket Coating etc.
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Types Of Wires
POLYCAB manufactures all types of wires & cables except optical fiber. The majorproduct ranges are as follows :
1. Domestic / Building Wires
2. Flexible Wires
3. Flexible Industrial Cables.4. LT Power Cables
5. HT Power Cables
6. Control Cables
7. Signal Cables
8. Instrumentation Cables
9. Submersible Cables10. Heat Resistant Cables
11. Elastomeric Cables
12. Communication Cables
13. Speciality Cables
14. Steel braided Cables
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•Description : It consists of copper conductor over which a PVC coating of a pre-
decided thickness is to be provided. Building wires are of different sizes based on itsapplication / consumption of electrical current (Ampere) which are as follows :
•0.5 sq.mm
•0.75 sq.mm
•1 sq.mm
•1.5 sq.mm
•2.5 sq.mm
•4.0 sq.mm
•6.0 sq.mm
•10 sq.mm
•16 sq.mm (Domestic / Building Wires)
Generally for lighting load as well as low capacity load up to 1.5 sq.mm wires are used.
In high current area such as (Washing Machine, Heater etc) higher sizes of wires are
used.
Domestic Wires
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Building Wires
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•Flame Retardant Low Smoke: In the Case of fire, convectional PVC insulated wires give out
thick black smoke and toxic fumes of hydrochloric acid gas. This impairs visibility andhampers rescues operations.
•Application - It is thus ideal of concealed and conduit wiring in multi-storied high rise
buildings such as hotels, banks, hospitals, factories, commercial complexes and residential
apartments, etc.
•Flame Retardant Zero Halogen: The main advantages are superior flame resistance, low
smoke & reduced toxicity. These cables are ideal for use in environments, where high
performance, reliability and human safety is required. The broad application include –
Application / Utility: Power generation, co-generation and power plants.
Industrial Plants : Petrochemicals, Paper, Pharmaceutical and Sensitive Industries
Data Centre : Computer Rooms, Switching Cables etc
Highly Populated Facilities : Metro Rails, Building, Hotels, Hospitals, etc
Military Applications : Aircrafts, Marine and Naval Submarine, Ships.
•Typical applications are in hotels, theaters, multiplexes, shopping malls, metro railways,
hospitals, schools, commercial complexes and high-rise buildings.
Building Wires
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Production Process
•Heavy Drawing : This is a process in which 8 mm copper wire rod is drawn down to 1.8
mm .The process involves high lubrication drawing dies & annealing of resulting wires byhigh intensity current.
•Medium Wire Drawing / Fine Wire Drawing : This is a process in which multiple number
of wires of diameter 1.8 mm are drawn down to 0.3 mm or 0.2 mm as desired .The process
involves high degree of skill lubrication diamond dies and annealing by high intensity
current.
• Bunching / Twisting : This is a process in which no of drawn conductors are twisted
together at pre-decided twist / meter & then wind out in a metallic real.
•Insulation Coating : In this process bunched & twisted copper conductor are fed into a
cross head die in which the molten polymer is applied from the other side. This together isa metal conductor over which a plastic coat which is called insulated wire. The same is to
pass through a cool water trough for cooling down to room temperature & wind into a real.
•Stranding : The number of insulated cores is twisted together in a pre-decided pitch to
make the bunch circular.
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•Jacket Coating : This is a process in which a heavy duty polymeric material is to be
applied over circular stranded insulated core. Stranded cores are to be passed through
a cross head in which molten polymeric compound is applied as jacket.
The above processes are defined to mention the stages required for manufacturing
wires & cables. Each operation involves an optimum quantity of scrap to be produced
due to following Criteria.
•
For Job Setting•For Raw Material Change
•Quantum Change ( pay off change like Bobbin)
•Color Change
•Size Change etc.
The accumulation of above scrap in each operation will be a substantial amount. Sincethe number of operation to make this product is very high as well as an optimum
amount is generated in each operation, the quantity of scrap is also very large in such
products. To remain in the business one has to control & reduce these parameters for
higher profitability.
Production Process
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Testing of Wires & Significance of Testing
1. Conductor resistance – Low power losses.
2. Power losses / Energy efficiency – Reduced electricity bill.
3. FR Test & significance – Safety in case of fire.4. Oxygen Index test - Ensures delayed ignition of wires.
5. Smoke density test – Ensures Low smoke emission.
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Why Choose Polycab Wires
•Our products / wires have certain ingredients & performance parameters which helps
protection against short circuit.
•We use only Electrolytic Grade Copper (99.97% purity) for making the conductors of
our wires.
•Polycab wires have lower conductor resistance which results in reduction of
conductor temperature when the cable is carrying current. Whereas other local
manufacturers use recycled Copper with higher impurities & thereby higher resistance
characteristics. Such ordinary wires tend to get heated up and thereby cause fire
hazards.
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Why Choose Polycab Wires
•Bring in Branding of Triguard Technology
•Safe Raho. Save Karo.
•Protection from Fire, Shock and Short Circuits
•Gives 25% Energy savings when tested against ordinary wires under standard Test
conditions.
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•Polycab wires assures 25% power saving which was reflected under standard test
conditions which proves the lower conductor resistance. Where as the ordinary wires
when tested have higher conductor resistance so more power consumption.
•Polycab uses virgin PVC Compound for cable insulation. Our wires also contain flame
retardant compounds which is measured by “Oxygen Index Test” (its value should not
be less than 29%).
Why Choose Polycab Wires
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3rd Party Certification has
shown that Polycab helps in
saving 25% more Electricity
flowing through our house
wires against other wires.
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The Copper used in
making our wires is
99.97% pure. It is
called EG Copper(Electrolyte Grade) is
of Sterlite Industries (I)
Ltd. who is the largest
Producer of Copper.
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Sl. No.
Test Parameters Remarks / (Implications From us forbetter understanding )
1 Tensile strength (N/mm2) Min Better performance
2 Elongation @ break (%) Min Higher flexibility
3 Volume Resistivity (Ω-CM) Min Better electrical properties
4 Oxygen Index (%) Min Better Flame Retardance
5 Shrinkage (%) Max Better PVC adherence to the conductor
6 Hot Deformation (%) Max Better insulation performance
7 Heat Shock Good protection against thermal shocks
8 HV Test in water Good insulation and low water
absorption.
Why Choose Polycab Wires
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Role Of An Electrician
•“I bring happiness into your home and offices! I am your
Electrician.”
•The role of an electrician includes fitting, testing and the
repairing of electrical circuits and wiring found in homes and
businesses.
•As an electrician you may be involved with installing wiring,lighting, fans, appliances and switches in a house or street
lighting and traffic lights. Installing, maintaining and repairing
electrical systems in buildings such as fire and security systems
as well as testing electrical systems at regular intervals are
common tasks performed by electricians.
•As an electrician you can choose to work as a domestic
electrician or an industrial electrician. You can also work on
your own or as part of a team.
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TOOLS
T l
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Tools
1.Work Gloves
2.Hard Hat or Helmet
3.Multi-Meter
4.Fish Tape
5.Tape Measure / Measuring Tape
6.Non – Contact Voltage Detector / Wiggler
7.Voltmeter / Ohm Meter
8.Small Hammer
9.Screwdrivers set or 4-in-1 type.
10.Linesman Pliers
11.Wire strippers
12.Electrical tape
13.Protective shoes
Must haves :
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•BASIC HAVE -
1.Channel Lock Pliers
2.Side Cutter Diagonal Pliers
3.Torpedo Level
4.Hacksaws
5.Tongue & Groove Pliers
6.Cable Cutters
7.Solder Gun & Solder
•GOOD TO HAVE -
1.Razor Knife
2.14.4 Volt / 18Volt Battery
operated Drill
3.Extension ladder if working
outside the house
4.Eye Protection
Tools
Id tif Th T l
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Identify These Tools
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Identifying Genuine Product & Packaging
1.Check for Tri-Guard Technology Logo.
2.Check for Barcode.
3.Check for new Polycab Logo (Power symbol)
4.Check for Genuine product like shine of
copper, flexibility, etc.5.Check for other Security Features – to be put.
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Details To Check On Packaging Box
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Thank you