Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of...

48
English Elcometer 236 DC Holiday Detector Operating Instructions

Transcript of Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of...

Page 1: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

English

Elco

met

er 2

36

DC

Hol

iday

Det

ecto

r

Ope

ratin

g In

stru

ctio

ns

Page 2: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

EnglishR

Safe

ty W

arni

ngTh

e de

tect

or g

ener

ates

a h

igh

volta

ge a

t the

pro

be ti

p up

to 3

0,00

0 vo

lts. T

he e

quip

men

t sho

uld

be u

sed

with

extre

me

care

, fol

low

ing

the

inst

ruct

ions

giv

en in

this

Man

ual.

The

dete

ctor

is p

ower

ed b

y a

rech

arge

able

bat

tery

and

the

inst

rum

ent m

ust n

ot b

e us

ed fo

r hig

h vo

ltage

test

ing

whi

le c

onne

cted

to th

e m

ains

ele

ctric

ity s

uppl

y fo

r bat

tery

cha

rgin

g.Fo

r saf

ety

and

relia

bilit

y th

e de

tect

or is

sup

plie

d w

ith th

e ba

ttery

dis

char

ged.

Rec

harg

e th

e ba

ttery

bef

ore

usin

g fo

rth

e fir

st ti

me

- see

“Cha

rgin

g th

e ba

ttery

” on

page

35.

The

Elco

met

er 2

36 D

C H

olid

ay D

etec

tor m

eets

the

emc

dire

ctiv

e 89

/336

/EEC

, am

ende

d 92

/31/

EEC

and

93/

68/E

EC.

How

ever

, due

to it

s m

etho

d of

ope

ratio

n, th

e D

etec

tor w

ill ge

nera

te b

road

ban

d R

F em

issi

ons

whe

n a

spar

k is

pro

duce

dat

the

prob

e, i.

e., w

hen

a de

fect

in th

e co

atin

g is

loca

ted.

The

se e

mis

sion

s m

ay in

terfe

re w

ith th

e op

erat

ion

of s

ensi

tive

elec

troni

c ap

para

tus

in th

e vi

cini

ty. I

n th

e ex

trem

e ca

se o

f a c

ontin

uous

spa

rk o

f len

gth

5m

m, t

he m

agni

tude

of e

mis

sion

s at

adi

stan

ce o

f 3m

was

foun

d to

be

appr

oxim

atel

y 60

dBμV

/m fr

om 3

0M

Hz

to 1

000

MH

z.It

is th

eref

ore

reco

mm

ende

d th

at th

is e

quip

men

t is

not o

pera

ted

with

in 3

0m

of k

now

n se

nsiti

ve e

lect

roni

c eq

uipm

ent a

nd th

atth

e U

ser d

oes

not d

elib

erat

ely

gene

rate

con

tinuo

us s

park

s.

is a

regi

ster

ed tr

adem

ark

of E

lcom

eter

Lim

ited.

All o

ther

trad

emar

ks a

ckno

wle

dged

Cop

yrig

ht E

lcom

eter

Lim

ited.

200

9.

All r

ight

s re

serv

ed. N

o pa

rt of

this

Doc

umen

t may

be

repr

oduc

ed, t

rans

mitt

ed, t

rans

crib

ed, s

tore

d (in

a r

etrie

val s

yste

m o

rot

herw

ise)

or t

rans

late

d in

to a

ny la

ngua

ge, i

n an

y fo

rm o

r by

any

mea

ns (e

lect

roni

c, m

echa

nica

l, m

agne

tic, o

ptic

al, m

anua

l or

othe

rwis

e) w

ithou

t the

prio

r writ

ten

perm

issi

on o

f Elc

omet

erLi

mite

d.

A co

py o

f thi

s In

stru

ctio

n M

anua

l is

avai

labl

e fo

r dow

nloa

d on

our

Web

site

via

ww

w.e

lcom

eter

.com

/dow

nloa

ds.

Doc

No.

TM

A–0

214

Issu

e 04

Text

with

Cov

er N

o. 4

885

Page 3: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 1

CO

NTE

NTS

Sect

ion

Page

1A

bout

this

hol

iday

det

ecto

r . .

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41.

1W

hat t

he b

ox c

onta

ins.

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. 4

2W

orki

ng s

afel

y. .

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. . 5

3H

olid

ay d

etec

tion

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. 7

3.1

The

need

for h

olid

ay d

etec

tion

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. 7

3.2

How

you

r det

ecto

r wor

ks. .

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. 7

4St

anda

rds

and

test

met

hods

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. 8

5G

ettin

g st

arte

d. .

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. 11

5.1

The

cont

rol p

anel

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. 1

15.

2C

onne

ctio

ns a

nd te

rmin

als

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12

5.3

The

prob

e ha

ndle

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. 1

35.

4Th

e ca

rry c

ase

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14

5.5

Qui

ck s

tart

guid

e. .

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15

6U

sing

the

Hol

iday

Det

ecto

r . .

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166.

1Te

st b

atte

ries

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. 1

66.

2C

onne

ct le

ads

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. 16

6.3

Sele

ct p

robe

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166.

4C

onne

ct h

igh

volta

ge re

turn

to s

ubst

rate

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. 1

76.

5C

heck

ope

ratio

n of

hig

h vo

ltage

retu

rn c

onne

ctio

n. .

. . .

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. 17

Page 4: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

26.6

Set t

est v

olta

ge. .

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. 1

86.

7Se

t ala

rm s

ensi

tivity

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186.

8C

heck

for c

orre

ct o

pera

tion.

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186.

9In

spec

t coa

ting

for f

law

s . .

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18

6.10

Mov

ing

wor

k po

sitio

n an

d fin

ishi

ng w

ork

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. 19

7St

atic

ele

ctric

ity. .

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19

8U

sing

the

curr

ent m

onito

ring

func

tion

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. 21

8.1

Brea

kdow

n vo

ltage

ope

ratio

n ou

tline

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. 2

19

Setti

ng th

e te

st v

olta

ge a

nd s

ensi

tivity

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. 22

9.1

Die

lect

ric s

treng

th. .

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229.

2Es

tabl

ishi

ng th

e Vo

ltage

Lim

its. .

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. 2

49.

3Se

tting

the

test

vol

tage

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25

9.4

Setti

ng a

larm

sen

sitiv

ity .

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. 25

10Pr

obe

sele

ctio

n. .

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28

11Tr

oubl

esho

otin

g . .

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. . 3

011

.1LC

D d

ispl

ay re

late

d pr

oble

ms

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30

11.2

Alar

m re

late

d pr

oble

ms

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. . 3

111

.3N

o sp

ark

at p

robe

tip

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. 31

11.4

Spec

ial c

onsi

dera

tions

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32

12M

aint

enan

ce .

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3412

.1Ba

ttery

mai

nten

ance

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. 3

412

.2R

outin

e ch

ecks

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36

Page 5: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 3

13St

orag

e. .

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. 36

14Sp

ares

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37

14.1

Rig

ht a

ngle

pro

bes.

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3714

.2C

ircul

ar b

rush

pro

bes.

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38

14.3

Rol

ling

sprin

g pr

obes

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. 4

014

.4Ex

tens

ion

piec

es .

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43

14.5

Oth

er a

cces

sorie

s .

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. . 4

415

Tech

nica

l spe

cific

atio

n. .

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. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

4516

Rel

ated

equ

ipm

ent

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . 4

6

Page 6: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

4

hank

you

for y

our p

urch

ase

of th

is E

lcom

eter

236

DC

Hol

iday

Det

ecto

r. W

elco

me

to E

lcom

eter

.El

com

eter

are

wor

ld le

ader

s in

the

desi

gn, m

anuf

actu

re a

nd s

uppl

y of

insp

ectio

n eq

uipm

ent f

or c

oatin

gsan

d co

ncre

te. O

ur p

rodu

cts

cove

r all

aspe

cts

of c

oatin

g in

spec

tion,

from

dev

elop

men

t thr

ough

app

licat

ion

to p

ost a

pplic

atio

n in

spec

tion.

The

Elco

met

er 2

36 D

C H

olid

ay D

etec

tor i

s a

wor

ld b

eatin

g pr

oduc

t. W

ith th

e pu

rcha

se o

f thi

s pr

oduc

t you

now

hav

e ac

cess

to th

e w

orld

wid

e se

rvic

e an

d su

ppor

t net

wor

k of

Elc

omet

er. F

or m

ore

info

rmat

ion

visi

t our

web

site

at w

ww.

elco

met

er.c

om

1 A

BO

UT

THIS

HO

LID

AY

DET

ECTO

R

Your

Elc

omet

er 2

36 D

C H

olid

ay D

etec

tor l

ocat

es a

ll fla

ws

in in

sula

ting

coat

ings

on

cond

uctiv

e su

bstra

tes.

The

Hol

iday

Det

ecto

r can

be

used

to te

st c

oatin

gs u

p to

7m

m (2

75 m

ils) t

hick

and

is id

eal f

or in

spec

ting

pipe

lines

and

oth

er p

rote

ctiv

e co

atin

gs. C

oatin

gs o

n co

ncre

te c

an a

lso

be te

sted

usi

ng th

is m

etho

d if

the

conc

rete

con

tain

s su

ffici

ent m

oist

ure

to c

ondu

ct th

e cu

rrent

that

flow

s w

hen

a fla

w is

det

ecte

d.To

ens

ure

safe

wor

king

and

to m

axim

ise

the

bene

fits

of th

is H

olid

ay D

etec

tor p

leas

e ta

ke s

ome

time

to r

ead

thes

e O

pera

ting

Inst

ruct

ions

. D

o no

t he

sita

te t

o co

ntac

t El

com

eter

or

your

Elc

omet

ersu

pplie

r if y

ou h

ave

any

ques

tions

.

1.1

WH

AT

THE

BO

X C

ON

TAIN

S•

Elco

met

er 2

36 D

C H

olid

ay D

etec

tor

•Pr

obe

hand

le a

nd le

ad•

Band

bru

sh p

robe

•2

m (7

9”) a

nd 1

0m

(394

”) si

gnal

retu

rn/e

arth

lead

s•

Batte

ry c

harg

er•

Ope

ratin

g in

stru

ctio

ns a

nd C

arry

ing

Cas

e

T

Page 7: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 5

2 W

OR

KIN

G S

AFE

LY

Due

to th

e m

etho

d of

test

ing

for c

oatin

g fla

ws,

this

equ

ipm

ent o

utpu

ts a

ver

y hi

gh v

olta

ge o

f up

to 3

0kV

, (30

000

volts

) or 1

5kV

(15

000

volts

), on

the

high

vol

tage

pro

be.

If th

e us

er m

akes

con

tact

with

the

pro

be,

it is

pos

sibl

e to

exp

erie

nce

a m

ild e

lect

ric s

hock

.H

owev

er, d

ue to

the

curr

ent b

eing

ver

y lo

w, t

his

is n

ot n

orm

ally

dan

gero

us.

In a

dditi

on, a

n el

ectri

cal s

park

indi

cate

s de

tect

ion

of a

coa

ting

flaw

, so

that

the

met

hod

is u

nsui

tabl

e fo

r use

in c

erta

in s

ituat

ions

and

env

ironm

ents

, e.g

. an

expl

osiv

e at

mos

pher

e.Th

eref

ore,

in o

rder

to m

inim

ise

inju

ry a

nd d

amag

e, th

e fo

llow

ing

guid

ance

sho

uld

alw

ays

be o

bser

ved:

DO

NO

T us

e th

e eq

uipm

ent i

n an

y co

mbu

stib

le, f

lam

mab

le o

r oth

er a

tmos

pher

e w

here

an

arc

or s

park

may

resu

lt in

an

expl

osio

n.D

O N

OT

carry

out

test

s cl

ose

to m

ovin

g m

achi

nery

.D

O N

OT

use

in a

pre

cario

us,

wob

bly

or e

leva

ted

situ

atio

n fro

m w

hich

a f

all m

ay r

esul

t, un

less

asu

itabl

e sa

fety

har

ness

is u

sed.

DO

NO

T us

e in

rain

or a

dam

p at

mos

pher

e.D

O N

OT

use

the

equi

pmen

t if y

ou h

ave

a pa

cem

aker

or h

eart

cond

ition

.D

O N

OT

clea

na the

inst

rum

ent o

r ca

bles

with

any

wat

er b

ased

or

solv

ent b

ased

cle

anin

g flu

ids;

this

may

wea

ken

the

insu

latin

g m

ater

ials

and

lead

to th

e U

ser b

eing

exp

osed

to h

igh

volta

ges.

DO

NO

T us

e th

e H

olid

ay D

etec

tor

whi

le t

he c

harg

er is

con

nect

ed t

o th

e un

it -

see

“Cha

rgin

g th

eba

ttery

” on

page

35.

a.C

lean

ing

of t

he in

stru

men

t to

rem

ove

over

spra

y an

d sp

ots

of c

oatin

gs is

a S

ervi

ce r

equi

rem

ent.

Plea

se c

onta

ctEl

com

eter

or y

our l

ocal

Elc

omet

er S

uppl

ier.

Page 8: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

6

DO

read

thes

e in

stru

ctio

ns c

aref

ully

bef

ore

com

men

cing

to u

se th

e eq

uipm

ent.

DO

cha

rge

the

batte

ry b

efor

e th

e fir

st u

se o

f the

equ

ipm

ent.

DO

con

sult

the

plan

t or s

afet

y of

ficer

bef

ore

carry

ing

out t

he te

st p

roce

dure

.D

O w

ear r

ubbe

r glo

ves.

DO

und

erta

ke te

stin

g w

ell c

lear

of o

ther

per

sonn

el.

DO

wor

k w

ith a

n as

sist

ant,

to k

eep

the

test

are

a cl

ear a

nd to

hel

p w

ith th

e te

stin

g pr

oced

ure.

DO

che

ck th

at th

ere

are

no s

olve

nts

or o

ther

igni

tabl

e m

ater

ials

from

the

coat

ing

activ

ities

left

in th

ete

st a

rea,

par

ticul

arly

in c

onfin

ed a

reas

suc

h as

tank

s.D

O s

witc

h th

e de

tect

or o

ff an

d di

scon

nect

the

lead

s w

hen

the

wor

k is

fini

shed

and

bef

ore

leav

ing

itun

atte

nded

, e.g

. whe

n ch

argi

ng th

e in

tern

al re

char

geab

le b

atte

ry.

DO

ens

ure

that

the

high

vol

tage

retu

rn le

ad is

con

nect

ed to

the

cond

uctin

g su

bstra

te p

rior t

o sw

itchi

ngon

the

dete

ctor

.D

O o

nly

use

on c

oatin

gs th

at a

re c

ured

, thi

ckne

ss te

sted

and

vis

ually

insp

ecte

d an

d ac

cept

ed.

DO

onl

y us

e on

coa

ting

thic

knes

sb of a

t lea

st 2

00μm

(0.

008"

). U

se th

e 23

6 w

ith c

are

for

thic

knes

sbe

twee

n 20

0μm

and

500

μm (0

.008

" to

0.02

0").

DO

be

awar

e of

the

poss

ibilit

y of

sta

tic b

uild

-up

on th

e w

ork

surfa

ce c

ausi

ng s

tatic

sho

ck. T

o re

duce

this

ris

k, w

ear

rubb

er g

love

s an

d ta

ke s

peci

al c

are

whe

n le

avin

g co

nfin

ed a

reas

suc

h as

pip

es a

ndta

nks.

DO

bon

d th

e w

ork

piec

e to

a g

roun

d po

tent

ial t

o en

sure

the

build

up

of s

tatic

cha

rge

does

not

take

plac

e - s

ee p

age

19.

b.Fo

r thi

nner

coa

tings

, use

the

wet

spo

nge

met

hod,

e.g

. Elc

omet

er m

odel

270

.

Page 9: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 7

3 H

OLI

DA

Y D

ETEC

TIO

N

3.1

THE

NEE

D F

OR

HO

LID

AY

DET

ECTI

ON

Prot

ectiv

e co

atin

g fa

ilure

can

res

ult

in c

orro

sion

, or

oth

er d

eter

iora

tion,

of

the

unde

rlyin

g m

ater

ial

orsu

bstra

te. P

ossi

ble

prob

lem

s in

clud

e th

e fo

rmat

ion

of c

orro

sion

pro

duct

suc

h as

rust

or p

its a

nd c

hem

ical

atta

ck. T

he re

sulti

ng re

pairs

of t

he c

oatin

g an

d th

e in

abilit

y to

use

the

affe

cted

equ

ipm

ent a

nd p

lant

can

be

very

exp

ensi

ve.

Ofte

n, fa

ilure

occ

urs

due

to th

e pr

esen

ce o

f fla

ws

in th

e fin

ishe

d co

atin

g. T

ypic

al fl

aws

are

pinh

oles

(a v

ery

narro

w h

ole

runn

ing

from

the

coat

ing

surfa

ce to

the

subs

trate

), ho

liday

s (s

mal

l unc

oate

d ar

eas)

, inc

lusi

ons

(obj

ects

trap

ped

in th

e co

atin

g, e

.g. g

rit fr

om b

last

cle

anin

g), a

ir bu

bble

s, c

rack

s an

d th

in s

pots

. The

refo

re,

it is

goo

d pr

actic

e to

insp

ect a

coa

ting

for d

efec

ts a

nd fl

aws,

follo

win

g es

tabl

ishe

d gu

idel

ines

or p

roce

dure

s.

3.2

HO

W Y

OU

R D

ETEC

TOR

WO

RK

STh

e de

tect

or g

ener

ates

a h

igh

DC

vol

tage

that

is a

pplie

d to

the

coat

ing

surfa

ce th

roug

h a

prob

e. In

add

ition

,th

e de

tect

or is

con

nect

ed to

the

subs

trate

via

the

high

vol

tage

retu

rn (e

arth

) lea

d. W

hen

the

prob

e is

pas

sed

over

a c

oatin

g fla

w, t

hen

the

elec

trica

l circ

uit i

s co

mpl

eted

and

cur

rent

flow

s fro

m th

e pr

obe

to th

e su

bstra

te.

As a

resu

lt, a

udib

le a

nd v

isua

l ala

rms

are

activ

ated

in th

e de

tect

or a

nd a

spa

rk m

ay b

e pr

oduc

ed a

t the

flaw

.Yo

ur E

lcom

eter

236

DC

Hol

iday

Det

ecto

r will

dete

ct c

oatin

g fla

ws

prov

idin

g th

e co

atin

g is

:•

Non

-con

duct

ing.

•Ap

plie

d to

a c

ondu

ctin

g su

bstra

te (i

nclu

ding

con

cret

e).

•At

leas

t 200

μm (0

.008

") th

ick,

and

pre

fera

bly

over

500

μm (0

.020

"), th

ick.

Page 10: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

84 ST

AN

DA

RD

S A

ND

TES

T M

ETH

OD

S

The

Elco

met

er 2

36 D

C H

olid

ay D

etec

tor c

an b

e us

ed in

acc

orda

nce

with

the

follo

win

g lis

t of s

tand

ards

and

test

met

hods

:

Tabl

e 1:

Sta

ndar

ds a

nd te

st m

etho

ds

Stan

dard

or

Met

hod

No

Dat

eTi

tleN

otes

ISO

274

619

94Vi

treou

s an

d po

rcel

ain

enam

els

- Ena

mel

led

artic

les

for s

ervi

ce u

nder

hig

hly

corro

sive

co

nditi

ons

- Hig

h vo

ltage

test

Test

vol

tage

abo

ve 2

kV fo

r ena

mel

thic

ker

than

220

μm

ASTM

D 4

787

1988

Con

tinui

ty v

erifi

catio

n of

liqu

id o

r she

et li

ning

s ap

plie

d to

con

cret

eH

igh

volta

ge (a

bove

900

V) te

st. S

et

volta

ge b

elow

die

lect

ric b

reak

dow

n st

reng

th o

f lin

ing.

Mov

e pr

obe

at 0

.3m

/s

(1ft/

s) m

ax.

ASTM

F 4

2319

75PT

FE p

last

ic-li

ned

ferro

us m

etal

pip

e an

d fit

tings

Elec

trost

atic

test

: 10

kV, s

park

at d

efec

t is

caus

e fo

r rej

ectio

nAS

TM G

619

83Ab

rasi

on re

sist

ance

of p

ipel

ine

coat

ings

Poro

sity

test

prio

r to

abra

sion

test

ing.

Tes

t vo

ltage

is c

alcu

late

d as

(mil)

V12

50T

hick

ness

⋅=

Page 11: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 9

ASTM

G 6

2-B

1987

Hol

iday

det

ectio

n in

pip

elin

e co

atin

gsM

etho

d B.

Thic

knes

s <1

.016

mm

(mm

)Th

ickn

ess

>1.0

14m

m

(mm

)

NAC

E SP

0188

2007

Dis

cont

inui

ty (H

olid

ay) T

estin

g of

Pro

tect

ive

Coa

tings

Low

and

hig

h vo

ltage

equ

ipm

ent a

nd te

sts.

NAC

E R

P027

419

74H

igh

Volta

ge

Elec

trica

l Ins

pect

ion

of P

ipel

ine

Coa

tings

prio

r to

inst

alla

tion

DC

or P

ulse

d te

st v

olta

ge

(mil)

NAC

E R

P049

019

90H

olid

ay D

etec

tion

of F

usio

n-Bo

nded

Epo

xy

Exte

rnal

Pip

elin

e C

oatin

gs o

f 10-

30m

ils

(0.2

5mm

-0.7

6mm

)

DC

in d

ry c

ondi

tions

.

(mil)

. Tra

iling

grou

nd le

ad o

f 9m

allo

wed

if p

ipe

is

conn

ecte

d to

2-3

ft ea

rth s

pike

and

soi

l is

not d

ryBS

134

4-11

1994

Met

hods

of t

estin

g vi

treou

s en

amel

fini

shes

Pa

rt II:

Hig

h vo

ltage

test

for a

rticl

es u

sed

unde

r hig

hly

corro

sive

con

ditio

ns

Sam

e as

ISO

274

6(T

est v

olta

ge a

bove

2kV

for e

nam

el

thic

ker t

han

220μm

)

Tabl

e 1:

Sta

ndar

ds a

nd te

st m

etho

ds

Stan

dard

or

Met

hod

No

Dat

eTi

tleN

otes

V32

94T

hick

ness

⋅=

V78

43T

hick

ness

⋅=

V12

50T

hick

ness

⋅=

V52

5T

hick

ness

⋅=

Page 12: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

10ANSI

/AW

WA

C21

3-91

1992

Fusi

on-b

onde

d ep

oxy

coat

ing

for t

he in

terio

r an

d ex

terio

r of s

teel

wat

er p

ipes

(mil)

ANSI

/AW

WA

C21

4-89

1990

Tape

coa

ting

syst

ems

for t

he e

xter

ior o

f ste

el

wat

er p

ipes

Min

. Vol

tage

is 6

kV.

Use

NAC

E R

P-02

74AS

389

4.1

1991

Site

test

ing

of p

rote

ctiv

e co

atin

gs. M

etho

d 1:

N

on- c

ondu

ctiv

e co

atin

gs –

Con

tinui

ty te

st –

H

igh

volta

ge (b

rush

) met

hod

Test

ing

coat

ings

> 1

50μm

at v

olta

ges

>500

V

/ fac

tor

JIS

G-3

491

Asph

alt c

oatin

gs o

n w

ater

line

pip

esIn

side

wal

ls 8

-10

kVD

ippe

d C

oatin

gs 6

-7kV

Out

side

wal

ls 1

0-12

kVJI

S G

-349

2C

oal-t

ar e

nam

el c

oatin

gs o

n w

ater

line

pip

esIn

side

wal

ls 8

-10

kVD

ippe

d co

atin

gs 6

-7kV

Out

side

wal

ls 1

0-12

kVW

elde

d ar

eas

as in

side

wal

lsN

ote:

The

abov

e lis

t and

com

men

ts h

ave

been

ext

ract

ed fr

om th

e do

cum

ents

iden

tifie

d an

d ev

ery

effo

rt ha

s be

enm

ade

to e

nsur

e th

e co

nten

t is

cor

rect

. N

o re

spon

sibi

lity

can

be a

ccep

ted,

how

ever

, fo

r th

e ac

cura

cy o

f th

ein

form

atio

n as

thes

e do

cum

ents

are

upd

ated

, cor

rect

ed a

nd a

men

ded

regu

larly

. A c

opy

of th

e re

leva

nt s

tand

ard

or m

etho

d m

ust b

e ob

tain

ed fr

om th

e so

urce

to e

nsur

e th

at it

is th

e cu

rren

t doc

umen

t.

Tabl

e 1:

Sta

ndar

ds a

nd te

st m

etho

ds

Stan

dard

or

Met

hod

No

Dat

eTi

tleN

otes

V52

5T

hick

ness

⋅=

V25

0Th

ickn

ess

(μm

)⋅

=

Page 13: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 11

5 G

ETTI

NG

STA

RTE

D

5.1

THE

CO

NTR

OL

PAN

ELFi

gure

1. C

ontr

ol P

anel

Lay

out

1.LC

D -

Dis

play

of o

utpu

t vol

tage

2.SE

NSI

TIVI

TY- S

ensi

tivity

con

trol f

or

alar

m3.

ALAR

M -

Visu

al a

larm

(illu

min

ates

whe

n fla

w d

etec

ted)

4.O

N/T

EST

•O

N b

utto

n po

sitio

n•

OFF

cen

tre p

ositi

on•

TEST

top

posi

tion

(hol

d do

wn

to o

pera

te)

5.PR

OBE

VO

LTAG

EVo

ltage

con

trol (

10 tu

rn)

6. B

atte

ry le

vel i

ndic

ator

7.kV

/μA

- Vol

tage

/Cur

rent

Sw

itch

Page 14: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

125.2

CO

NN

ECTI

ON

S A

ND

TER

MIN

ALS

Figu

re 2

. Sid

e co

nnec

tions

and

term

inal

s la

yout

1.Ex

tern

al b

atte

ry p

ack

conn

ectio

n2.

Batte

ry c

harg

er c

onne

ctio

n3.

Hig

h vo

ltage

retu

rn (e

arth

lead

) ter

min

al4.

Hig

h vo

ltage

pro

be c

onne

ctio

n

1 23

4

Page 15: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 13

5.3

THE

PRO

BE

HA

ND

LE

Figu

re 3

. Pro

be H

andl

e

Neo

n In

dica

tor

Page 16: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

145.4

THE

CA

RR

Y C

ASE

The

dete

ctor

can

be

used

in th

e ca

rry c

ase

or re

mov

ed fr

om th

e ca

se fo

r use

as

appr

opria

te. T

he c

arry

cas

eca

n al

so b

e us

ed to

sto

re a

nd p

rote

ct th

e de

tect

or w

hen

it is

bei

ng c

arrie

d to

a jo

b.

The

carry

cas

e ha

s an

inne

r fla

p th

at c

an b

e he

ld o

pen

by m

eans

of a

Vel

cro™

stri

p. T

he p

robe

han

dle

or o

ther

acce

ssor

ies

can

be a

ttach

ed to

the

front

of t

he c

ase

by m

eans

of t

he tw

o Ve

lcro

stri

ps p

rovi

ded.

The

acc

esso

rypo

uch

can

be lo

cked

on

to th

e si

de o

f the

cas

e by

mea

ns o

f the

spe

cial

T ty

pe c

onne

ctor

that

is in

serte

d an

d tw

iste

dth

roug

h 90

° to

lock

it in

pla

ce.

The

acce

ssor

y po

uch

can

be u

sed

to c

arry

the

batte

ry c

harg

er o

r the

ext

ra re

char

geab

le b

atte

ry a

s ap

prop

riate

. In

use,

the

lead

from

the

spar

e ba

ttery

to th

e de

tect

or is

pas

sed

thro

ugh

the

loop

s in

side

the

case

out

er fl

ap to

sec

ure

it. T

his

prev

ents

it h

angi

ng lo

ose

and

catc

hing

on

any

item

as

the

user

is c

arry

ing

the

dete

ctor

.Th

e ca

rry c

ase

has

a co

nven

ient

and

adj

usta

ble

shou

lder

stra

p fo

r eas

e of

use

. In

the

even

t tha

t the

stra

p is

lost

or d

amag

ed a

repl

acem

ent i

s av

aila

ble

- see

“Spa

res”

on

page

37.

The

kit i

s su

pplie

d in

an

outfi

t cas

e th

at is

als

o co

nven

ient

for t

rans

porta

tion

and

long

term

sto

rage

.

Page 17: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 15

5.5

QU

ICK

STA

RT

GU

IDE

ALW

AYS

read

“W

orki

ng s

afel

y” o

n pa

ge5

befo

re u

sing

this

equ

ipm

ent.

Page 18: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

166 U

SIN

G T

HE

HO

LID

AY

DET

ECTO

R

ALW

AYS

read

“W

orki

ng s

afel

y” o

n pa

ge5

befo

re u

sing

this

equ

ipm

ent.

6.1

TEST

BA

TTER

IES

Turn

PR

OB

E VO

LTA

GE

cont

rol f

ully

ant

i-clo

ckw

ise

to s

et th

e vo

ltage

out

put t

o ze

ro.

Push

and

hol

d do

wn

ON

/TES

T sw

itch

to th

e TE

ST p

ositi

on. I

f the

bat

tery

low

indi

cato

r is

not

sho

wn

on th

e di

spla

y th

e in

stru

men

t is

read

y fo

r use

. Oth

erw

ise

the

batte

ry re

quire

s ch

argi

ng -

see

“Cha

rgin

g th

eba

ttery

” on

page

35.

6.2

CO

NN

ECT

LEA

DS

Not

e:If

the

dete

ctor

is b

eing

use

d in

the

car

ry c

ase

prov

ided

, sl

ip t

he h

igh

volta

ge r

etur

n (e

arth

) le

adth

roug

h th

e lo

op o

n th

e si

de o

f the

cas

e. T

his

will

red

uce

the

poss

ibili

ty o

f the

hig

h vo

ltage

ret

urn

(ear

th)

lead

bec

omin

g de

tach

ed a

ccid

enta

lly.

Switc

h O

N/T

EST

to th

e ce

ntre

pos

ition

and

turn

PR

OB

E VO

LTA

GE

fully

ant

i-clo

ckw

ise

to e

nsur

e th

at th

ein

stru

men

t is

safe

(min

imum

out

put v

olta

ge).

Con

nect

the

blac

k hi

gh v

olta

ge p

robe

han

dle

and

lead

to th

e hi

gh v

olta

ge p

robe

con

nect

ion

and

the

blac

khi

gh v

olta

ge re

turn

(ear

th) l

ead

to th

e H

igh

volta

ge re

turn

term

inal

.

6.3

SELE

CT

PRO

BE

Sele

ct th

e pr

obe

best

sui

ted

for t

he w

ork

(see

“Pro

be s

elec

tion”

on

page

28),

and

atta

ch it

to th

e hi

gh v

olta

gepr

obe.

Page 19: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 17

6.4

CO

NN

ECT

HIG

H V

OLT

AG

E R

ETU

RN

TO

SU

BST

RA

TEC

lam

p th

e hi

gh v

olta

ge re

turn

cab

le (e

arth

lead

) to

expo

sed

subs

trate

.

6.5

CH

ECK

OPE

RA

TIO

N O

F H

IGH

VO

LTA

GE

RET

UR

N C

ON

NEC

TIO

NTh

e in

stru

men

t has

two

mea

sure

men

t ran

ges

volta

ge o

r cur

rent

. For

the

purp

ose

of th

is te

st m

etho

d on

lyth

e vo

ltage

rang

e is

of i

nter

est.

To s

elec

t the

vol

tage

mea

sure

men

t ran

ge th

e ra

nge

sele

ctio

n sw

itch

shou

ldbe

in th

e kV

pos

ition

.H

oldi

ng th

e pr

obe

by it

s ha

ndle

and

in fr

ee a

ir, p

ress

ON

/TES

T on

the

side

mar

ked

ON

to tu

rn th

e de

tect

oron

.Tu

rn P

RO

BE

VOLT

AG

E cl

ockw

ise

until

the

LCD

dis

play

indi

cate

s an

out

put o

f 1kV

and

turn

SEN

SITI

VITY

fully

clo

ckw

ise.

Plac

e th

e pr

obe

on b

are

subs

trate

or t

he h

igh

volta

ge re

turn

(ear

th) c

onne

ctio

n.Th

e au

dibl

e al

arm

sho

uld

soun

d, A

LAR

M s

houl

d lig

ht a

nd th

e ne

on in

dica

tor i

n th

e pr

obe

hand

le s

houl

dgl

ow, i

ndic

atin

g th

at th

e hi

gh v

olta

ge re

turn

con

nect

ion

is g

ood.

Switc

h O

N/T

EST

to th

e ce

ntre

pos

ition

. Tur

n PR

OB

E VO

LTA

GE

and

SEN

SITI

VITY

fully

ant

i-clo

ckw

ise

tole

ave

the

dete

ctor

in a

saf

e co

nditi

on.

If th

e de

tect

or d

oes

not r

espo

nd a

s de

scrib

ed th

en th

e hi

gh v

olta

ge c

onne

ctio

n is

not

sat

isfa

ctor

y. R

epea

tal

l th

e pr

evio

us s

teps

and

try

aga

in.

If th

e hi

gh v

olta

ge r

etur

n is

stil

l no

t sa

tisfa

ctor

y, r

efer

to

“Tro

uble

shoo

ting”

on

page

30. I

n ad

ditio

n, c

onfir

m th

at th

e su

bstra

te is

a c

ondu

ctor

and

the

coat

ing

anin

sula

tor.

If th

is is

not

the

case

, the

n th

e de

tect

or w

ill no

t wor

k.

Page 20: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

186.6

SET

TEST

VO

LTA

GE

For t

est v

olta

ge s

elec

tion

met

hods

, see

“Set

ting

the

test

vol

tage

and

sen

sitiv

ity” o

n pa

ge22

.H

oldi

ng th

e pr

obe

in fr

ee a

ir pr

ess

ON

posi

tion

to tu

rn th

e de

tect

or o

n.Tu

rn P

RO

BE

VOLT

AG

E cl

ockw

ise

until

the

requ

ired

test

vol

tage

is in

dica

ted

on th

e LC

D d

ispl

ay.

6.7

SET

ALA

RM

SEN

SITI

VITY

Turn

SEN

SITI

VITY

clo

ckw

ise

to s

et th

e se

nsiti

vity

to a

sui

tabl

e le

vel,

see

“Set

ting

the

test

vol

tage

and

sens

itivi

ty” o

n pa

ge22

for d

etai

ls o

n se

tting

sen

sitiv

ity.

6.8

CH

ECK

FO

R C

OR

REC

T O

PER

ATI

ON

Eith

er fi

nd o

r mak

e a

flaw

in th

e co

atin

g. U

sing

the

proc

edur

e ou

tline

d in

sec

tion

6.9,

test

that

the

flaw

can

be lo

cate

d.If

the

flaw

is n

ot d

etec

ted,

che

ck th

at a

ll th

e pr

eced

ing

step

s ha

ve b

een

unde

rtake

n co

rrect

ly. I

f so,

then

refe

r to

“Tro

uble

shoo

ting”

on

page

30.

6.9

INSP

ECT

CO

ATI

NG

FO

R F

LAW

SPl

ace

the

prob

e on

the

test

sur

face

. Kee

p th

e pr

obe

in c

onta

ct w

ith th

e su

rface

and

mov

e it

over

the

wor

kar

ea a

t a s

peed

of a

ppro

xim

atel

y on

e m

etre

eve

ry fo

ur s

econ

ds, 0

.25

m/s

(10"

/s).

The

pres

ence

of o

ne o

r mor

e of

the

follo

win

g in

dica

tes

that

ther

e is

a fl

aw in

the

coat

ing:

•A

spar

k be

twee

n th

e pr

obe

and

the

surfa

ce•

ALA

RM

flas

hes

•Th

e au

dibl

e al

arm

sou

nds

Page 21: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 19

•Th

e ou

tput

vol

tage

, ind

icat

ed o

n th

e LC

D d

ispl

ay, d

rops

sub

stan

tially

•Th

e pr

obe

neon

indi

cato

r glo

ws

The

prob

e sh

ould

alw

ays

touc

h th

e su

rface

. Gap

s be

twee

n th

e pr

obe

and

the

coat

ing

can

resu

lt in

gen

uine

flaw

s no

t bei

ng d

etec

ted.

6.10

MO

VIN

G W

OR

K P

OSI

TIO

N A

ND

FIN

ISH

ING

WO

RK

Prio

r to

repo

sitio

ning

the

high

vol

tage

retu

rn le

ad, t

he d

etec

tor s

houl

d be

sw

itche

d of

f and

the

outp

ut v

olta

getu

rned

to z

ero.

Whe

n th

e hi

gh v

olta

ge r

etur

n (e

arth

lead

) ha

s be

en a

ttach

ed a

t its

new

pos

ition

, the

con

nect

ions

sho

uld

alw

ays

be c

heck

ed -

see

“Che

ck o

pera

tion

of h

igh

volta

ge re

turn

con

nect

ion”

on

page

17.

Alw

ays

turn

the

det

ecto

r of

f an

d se

t th

e vo

ltage

to

zero

bef

ore

disc

onne

ctin

g th

e le

ads,

whe

n w

ork

isfin

ishe

d an

d w

hen

leav

ing

wor

k un

atte

nded

.

7 ST

ATI

C E

LEC

TRIC

ITY

As th

e pr

obe

is m

oved

ove

r the

sur

face

of a

coa

ting,

a s

tatic

cha

rge

build

s up

whi

ch c

an:

•C

ause

obj

ects

in c

onta

ct w

ith th

e su

rface

to b

ecom

e ch

arge

d w

ith th

e sa

me

pola

rity.

•In

duce

an

oppo

site

cha

rge

on n

earb

y ob

ject

s el

ectri

cally

insu

late

d fro

m th

e su

rface

.

Page 22: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

20The

follo

win

g ex

ampl

es d

emon

stra

te th

e po

ssib

le e

ffect

s on

the

oper

ator

if in

side

a s

hort

pipe

insu

late

dfro

m th

e gr

ound

:

AVO

IDIN

G S

TATI

C S

HO

CK

A co

nduc

tive

stra

p be

twee

n th

e op

erat

or a

nd th

e gr

ound

(ear

th) w

ill st

op th

e bo

dy fr

om b

ecom

ing

char

ged.

Rub

ber g

love

s an

d fo

otw

ear s

houl

d be

wor

n. T

here

may

stil

l be

a sh

ock

insi

de th

e pi

pe if

an

un-in

sula

ted

part

of th

e bo

dy to

uche

s th

e ch

arge

d co

atin

g.In

add

ition

to th

e ab

ove

met

hods

it is

als

o re

com

men

ded

that

the

wor

k pi

ece

shou

ld b

e bo

nded

to a

ear

thpo

tent

ial t

hus

prev

entin

g an

y bu

ild-u

p of

cha

rge,

whi

ch c

an r

emai

n on

a is

olat

ed te

st p

iece

for

seve

ral

min

utes

afte

r tes

ting

has

been

com

plet

ed.

Ope

rato

r not

wea

ring

rubb

ergl

oves

or f

ootw

ear:

Ope

rato

r wea

ring

rubb

er g

love

s an

d fo

otw

ear:

The

oper

ator

is to

uchi

ng th

e co

atin

g.Th

e ru

bber

glo

ves

and

foot

wea

r in

sula

te th

em fr

om th

e co

atin

g.

The

body

then

bec

omes

cha

rged

at

the

sam

e po

larit

y as

the

coat

ing.

The

body

bec

omes

cha

rged

with

the

oppo

site

pol

arity

to th

e co

atin

g

No

shoc

k if

the

coat

ing

is to

uche

d.If

an u

nins

ulat

ed p

art o

f the

Ope

rato

r to

uche

s th

e co

atin

g, d

isch

arge

will

caus

e a

shoc

k.

The

oper

ator

get

s a

shoc

k st

eppi

ng

from

the

pipe

to th

e gr

ound

.Th

e op

erat

or g

ets

a sh

ock

step

ping

fro

m th

e pi

pe to

the

grou

nd

Page 23: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 21

8 U

SIN

G T

HE

CU

RR

ENT

MO

NIT

OR

ING

FU

NC

TIO

NIn

add

ition

to b

eing

abl

e to

mon

itor t

he v

olta

ge a

vaila

ble

at th

e en

d of

the

high

vol

tage

pro

be, t

he in

stru

men

t is

also

capa

ble

of m

onito

ring

the

curre

nt fl

owin

g fro

m th

e hi

gh v

olta

ge p

robe

thro

ugh

the

wor

k pi

ece

and

back

to th

e hi

ghvo

ltage

(ear

th) r

etur

n. T

his

faci

lity

enab

les

the

mea

sure

men

t tec

hniq

ue to

be

used

on

parti

ally

con

duct

ive

coat

ings

or a

met

hod

of te

stin

g th

e br

eakd

own

volta

ge o

f ins

ulat

ing

mat

eria

ls, i

.e. T

estin

g th

e br

eakd

own

volta

ge o

f ins

ulat

ion

used

in e

lect

ric b

lank

ets.

8.1

BR

EAK

DO

WN

VO

LTA

GE

OPE

RA

TIO

N O

UTL

INE

ALW

AYS

con

sult

the

safe

ty g

uide

bef

ore

usin

g eq

uipm

ent.

Afte

r pr

elim

inar

y eq

uipm

ent c

heck

s, th

e hi

gh v

olta

ge r

etur

n (e

arth

) le

ad s

houl

d be

con

nect

ed to

the

subs

trate

or

cond

uctiv

e m

ater

ial t

hat t

he in

sula

tion

is b

onde

d to

. The

test

vol

tage

is s

elec

ted

and

appl

ied

to th

e co

atin

g su

rface

thro

ugh

a pr

obe.

If th

e pr

obe

is p

asse

d ov

er a

coa

ting

flaw

, the

n cu

rrent

flow

s as

the

elec

trica

l circ

uit i

s cl

osed

. Thi

sre

sults

in a

udib

le a

nd v

isua

l ala

rms

bein

g ac

tivat

ed in

the

dete

ctor

and

a s

park

may

be

prod

uced

bet

wee

n th

e pr

obe

and

the

subs

trate

.

SETT

ING

TH

E VO

LTA

GE

The

aim

of t

his

test

met

hod

is to

det

erm

ine

the

insu

latio

n re

sist

ance

of t

he n

on-c

ondu

ctiv

e co

atin

g.As

suc

h th

e vo

ltage

sho

uld

be s

et to

the

brea

kdow

n or

max

imum

wor

king

vol

tage

of t

he in

sula

ting

mat

eria

l. Th

usby

mon

itorin

g th

e cu

rrent

flow

dur

ing

the

test

it is

pos

sibl

e to

det

erm

ine

the

appr

oxim

ate

insu

latio

n re

sist

ance

of

the

non-

cond

uctin

g m

ater

ial.

SETT

ING

TH

E A

LAR

M S

ENSI

TIVI

TYTh

e al

arm

func

tion

for t

his

type

of t

est d

oes

not p

rovi

de a

ny u

sefu

l inf

orm

atio

n, fo

r thi

s re

ason

the

alar

m is

set

toth

e m

inim

um s

ensi

tivity

i.e.

the

Sens

itivi

ty if

fully

ant

i-clo

ckw

ise.

CU

RR

ENT

MO

NIT

OR

ING

RA

NG

E SE

LEC

TIO

NIn

ord

er to

mon

itor t

he c

urre

nt fl

ow th

e m

easu

ring

rang

e of

the

inst

rum

ent m

ust b

e ch

ange

d, th

is is

ach

ieve

d by

plac

ing

the

rang

e se

lect

ion

switc

h in

the μA

pos

ition

.

Page 24: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

229 SE

TTIN

G T

HE

TEST

VO

LTA

GE

AN

D S

ENSI

TIVI

TY

For e

ffect

ive

test

ing,

the

outp

ut v

olta

ge m

ust l

ie b

etw

een

uppe

r and

low

er li

mits

. The

upp

er v

olta

ge li

mit

isth

at a

t whi

ch th

e co

atin

g its

elf w

ould

bre

akdo

wn

and

be d

amag

ed. T

here

fore

, the

test

vol

tage

sho

uld

belo

wer

than

this

val

ue. T

he lo

wer

lim

it is

the

volta

ge re

quire

d to

bre

ak d

own

the

thic

knes

s of

air

equi

vale

ntto

the

coat

ing

thic

knes

s. If

the

outp

ut v

olta

ge is

not

gre

ater

than

this

val

ue, t

hen

a fla

w w

ill no

t be

dete

cted

.Th

e fo

llow

ing

desc

ribes

how

the

band

of s

afe,

but

effe

ctiv

e, v

olta

ge o

utpu

ts m

ay b

e de

term

ined

.

9.1

DIE

LEC

TRIC

STR

ENG

THW

hate

ver t

he m

ater

ial,

if a

high

eno

ugh

volta

ge is

app

lied,

it w

ill co

nduc

t ele

ctric

ity. H

owev

er, f

or in

sula

tors

,e.

g. p

aint

, th

e le

vel o

f vo

ltage

req

uire

d to

ach

ieve

a c

urre

nt fl

ow u

sual

ly r

esul

ts in

irre

vers

ible

mat

eria

lda

mag

e.Th

e vo

ltage

at w

hich

a p

artic

ular

thic

knes

s of

mat

eria

l bre

aks

dow

n is

term

ed th

e di

elec

tric

stre

ngth

. Thi

sis

usu

ally

exp

ress

ed a

s th

e vo

ltage

per

uni

t dis

tanc

e, e

.g. k

V/m

m. I

ts v

alue

dep

ends

on

the

type

of a

pplie

dvo

ltage

, e.

g. A

C,

DC

or

puls

ed,

tem

pera

ture

and

thi

ckne

ss.

Figu

re 4

sho

ws

the

rela

tions

hip

betw

een

brea

kdow

n vo

ltage

(DC

) and

thic

knes

s fo

r mat

eria

ls o

f diff

eren

t die

lect

ric s

treng

ths.

The

uppe

r vo

ltage

lim

it is

the

diel

ectri

c st

reng

th o

f the

mat

eria

l mul

tiplie

d by

its

thic

knes

s an

d th

e lo

wer

volta

ge li

mit

is th

e di

elec

tric

stre

ngth

of a

ir m

ultip

lied

by th

e th

ickn

ess.

The

diel

ectri

c st

reng

th o

f co

atin

g m

ater

ials

usu

ally

lie

s in

the

reg

ion

of 1

0kV

/mm

to

30kV

/mm

. Th

edi

elec

tric

stre

ngth

of a

ir ra

nges

from

1.3

kV/m

m to

4kV

/mm

.

Page 25: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 23

Figu

re 4

. Bre

akdo

wn

volta

ge a

gain

st th

ickn

ess

for m

ater

ials

of d

iffer

ent d

iele

ctric

str

engt

hs

Page 26: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

249.2

ESTA

BLI

SHIN

G T

HE

VOLT

AG

E LI

MIT

S

THE

LOW

ER L

IMIT

The

low

er li

mit

for

effe

ctiv

e op

erat

ion

is th

at re

quire

d to

bre

akdo

wn

the

thic

knes

s of

air

equi

vale

nt to

the

coat

ing

thic

knes

s. T

he b

reak

dow

n vo

ltage

of a

giv

en th

ickn

ess

of a

ir va

ries

with

hum

idity

, pre

ssur

e an

dte

mpe

ratu

re b

ut is

~ 4

kV/m

m (0

.1kV

/mil)

If

the

coat

ing

thic

knes

s is

kno

wn,

or c

an b

e m

easu

red,

the

low

er lim

it va

lue

can

be re

ad fr

om F

igur

e 4,

usi

ngth

e lin

e m

arke

d AI

R. F

or in

stan

ce, i

f the

coa

ting

thic

knes

s is

1.0

mm

then

the

low

er li

mit

is ~

4.5

kV.

If th

e co

atin

g th

ickn

ess

is n

ot k

now

n th

en th

e m

inim

um v

alue

has

to b

e es

tabl

ishe

d ex

perim

enta

lly. T

urn

the

outp

ut v

olta

ge to

zer

o an

d po

sitio

n th

e pr

obe

over

an

unpr

otec

ted

area

of s

ubst

rate

at t

he n

orm

al h

eigh

tof

the

coat

ing

surfa

ce. T

urn

the

volta

ge u

p sl

owly

and

ste

adily

unt

il a s

park

is p

rodu

ced

and

note

the

volta

ge.

This

vol

tage

form

s th

e lo

wer

lim

it.

THE

UPP

ER L

IMIT

The

uppe

r vol

tage

lim

it m

ay b

e de

term

ined

by:

The

job

spec

ifica

tion

- if a

vaila

ble

and

a te

st v

olta

ge is

sta

ted.

The

diel

ectr

ic s

tren

gth

- if s

peci

fied

for t

he a

pplie

d co

atin

g.

Mea

sure

the

thic

knes

s of

the

laye

r an

d re

fer

to F

igur

e 4.

Alte

rnat

ivel

y, c

alcu

late

the

max

imum

vol

tage

,al

low

ing

for v

aria

tions

in th

e co

atin

g th

ickn

ess.

Not

e th

at 1

kV p

er m

m is

equ

ival

ent t

o 25

.4V

per m

il (th

ou).

Not

e:Th

is m

etho

d is

onl

y su

itabl

e if

the

diel

ectri

c st

reng

th v

alue

s w

ere

dete

rmin

ed fo

r a D

C v

olta

ge.

Expe

rimen

t - T

ouch

the

prob

e on

an

unim

porta

nt a

rea

of th

e w

ork

piec

e. In

crea

se th

e vo

ltage

slo

wly

and

stea

dily

unt

il a

spar

k pa

sses

thr

ough

the

coa

ting

and

note

the

vol

tage

. Th

e di

elec

tric

stre

ngth

can

be

calc

ulat

ed b

y di

vidi

ng th

is v

olta

ge b

y th

e co

atin

g th

ickn

ess.

Page 27: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 25

Tabl

es a

nd fo

rmul

ae -

from

est

ablis

hed

Cod

es o

f Pra

ctic

e,e.

g. N

ACE

and

ASTM

. See

Tab

le2,

Tab

le3

and

Tabl

e4.

9.3

SETT

ING

TH

E TE

ST V

OLT

AG

EO

nce

the

volta

ge li

mits

hav

e be

en e

stab

lishe

d, s

et th

e ou

tput

vol

tage

app

roxi

mat

ely

halfw

ay b

etw

een

the

two

valu

es.

9.4

SETT

ING

ALA

RM

SEN

SITI

VITY

Alar

m s

ensi

tivity

is th

e cu

rrent

thre

shol

d or

leve

l, ab

ove

whi

ch th

e al

arm

trig

gers

whe

n a

flaw

is d

etec

ted.

Itis

adj

usta

ble

so th

at th

e ef

fect

s of

any

pre

vailin

g el

ectri

cal l

eaka

ge, t

hrou

gh th

e co

atin

g or

moi

st a

ir, c

an b

eco

unte

ract

ed to

pre

vent

fals

e al

arm

s.Tu

rnin

g th

e SE

NSI

TIVI

TY k

nob

cloc

kwis

e, d

ecre

ases

the

curre

nt th

resh

old

and

mak

es th

e de

tect

or m

ore

sens

itive

. SE

NSI

TIVI

TY t

urne

d fu

lly c

lock

wis

e gi

ves

the

max

imum

det

ecto

r se

nsiti

vity

and

the

low

est

thre

shol

d cu

rrent

SEN

SITI

VITY

turn

ed fu

lly a

nti-c

lock

wis

e gi

ves

the

min

imum

det

ecto

r sen

sitiv

ity a

nd th

ehi

ghes

t thr

esho

ld c

urre

nt.

If th

e se

nsiti

vity

is to

o hi

gh, t

he a

larm

will

oper

ate

whe

n cu

rrent

flow

s in

the

abse

nce

of a

faul

t, e.

g. d

ue to

dam

p su

rface

s or

slig

htly

con

duct

ive

coat

ings

.

Page 28: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

26If se

nsiti

vity

is to

o lo

w th

en th

e al

arm

will

not b

e tri

gger

ed, a

s th

e cu

rrent

will

neve

r rea

ch th

e th

resh

old

leve

l.H

owev

er,

the

prob

e ha

ndle

neo

n in

dica

tor

will

still

illum

inat

e an

d sp

arki

ng m

ay o

ccur

whe

n a

flaw

is

dete

cted

.Ta

ble

2: k

V va

lues

from

AST

M G

62-8

7 (u

p to

1m

m)

Mic

rons

Kilo

volts

(kV)

Thou

Kilo

volts

(kV)

100

1.04

51.

1720

01.

4710

1.66

300

1.80

152.

0340

02.

0820

2.34

500

2.33

252.

6360

02.

5530

2.88

700

2.76

353.

1180

02.

9540

3.32

900

3.12

1000

3.29

Page 29: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 27

Tabl

e 3:

kV

valu

es fr

om A

STM

G62

-87

(abo

ve 1

mm

)

mm

Kilo

volts

(kv)

Thou

Kilo

volts

(kV)

)1

7.84

407.

912

11.0

980

11.1

83

13.5

812

013

.69

415

.69

160

15.8

15

17.5

420

017

.68

619

.21

240

19.3

67

20.7

528

020

.92

Tabl

e 4:

kV

valu

es fr

om N

AC

E R

P018

8-88

mm

Thou

Kilo

volts

(kV)

0.20

to 0

.28

18 –

11

1.5

0.30

to 0

.38

12 –

15

2.0

0.40

to 0

.50

16 –

20

2.5

0.53

to 1

.00

21 –

40

3.0

1.01

to 1

.39

41 –

55

4.0

1.42

to 2

.00

56 –

80

6.0

2.06

to 3

.18

81 –

125

10.0

3.20

to 3

.43

126

– 13

515

.0

Page 30: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

2810 P

RO

BE

SELE

CTI

ON

Tabl

e5

show

s th

e m

ost s

uita

ble

prob

e to

use

dep

endi

ng o

n th

e ch

arac

teris

tics

of th

e su

rface

to b

e te

sted

,e.

g. i

nter

nal

and

exte

rnal

pip

e su

rface

s, l

arge

sur

face

s an

d co

mpl

ex s

hape

s. I

n ad

ditio

n, l

ong

reac

hap

plic

atio

ns c

an b

e ca

rried

out

usi

ng e

xten

sion

pie

ces

that

are

sui

tabl

e fo

r use

with

all

prob

e ty

pes.

The

exte

nsio

n pi

eces

are

ava

ilabl

e in

250

mm

, 500

mm

and

100

0m

m le

ngth

s. J

oini

ng th

e ex

tens

ion

piec

es w

itha

coup

ling

can

mak

e up

oth

er le

ngth

s.Al

l pro

bes,

ext

ensi

ons

and

coup

lings

men

tione

d in

this

Sec

tion

are

avai

labl

e fro

m E

lcom

eter

or y

our l

ocal

Elco

met

er s

uppl

ier.

Onl

y th

ose

fittin

gs s

uppl

ied

by E

lcom

eter

sho

uld

be u

sed

with

this

det

ecto

r.Fu

rther

det

ails

of

the

prob

es a

nd o

ther

acc

esso

ries,

incl

udin

g pa

rt nu

mbe

rs,

are

give

n in

“Sp

ares

” on

page

37.

Tabl

e 5:

The

bes

t pro

be fo

r var

ious

sur

face

type

s

Type

of S

urfa

ceR

ecom

men

ded

Prob

eN

otes

Smal

l are

a, c

ompl

ex

surfa

ce, g

ener

al

appl

icat

ion

Band

bru

sh p

robe

Prov

ides

low

con

tact

pr

essu

re

Larg

e su

rface

are

asR

ight

-ang

le b

rush

pro

beAv

aila

ble

in d

iffer

ent

wid

ths,

with

con

duct

ive

strip

for l

ight

con

tact

and

ph

osph

or b

ronz

e w

ire

for m

ediu

m c

onta

ct

Page 31: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 29

Insi

des

of p

ipes

40

mm

to

300

mm

(1.5

” to

12")

di

amet

er

Circ

ular

bru

sh p

robe

Incl

udes

250

mm

ex

tens

ion

rod

Out

side

of p

ipes

, 50

mm

to

100

0m

m (2

” to

36")

di

amet

er

Rol

ling

sprin

g pr

obe

A ph

osph

or b

ronz

e sp

ring

with

a 2

50m

m

exte

nsio

n ro

d su

pplie

d as

sta

ndar

d

Tabl

e 5:

The

bes

t pro

be fo

r var

ious

sur

face

type

s

Type

of S

urfa

ceR

ecom

men

ded

Prob

eN

otes

Page 32: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

3011 T

RO

UB

LESH

OO

TIN

G

11.1

LC

D D

ISPL

AY

REL

ATE

D P

RO

BLE

MS

LCD

DIS

PLA

Y D

OES

NO

T FU

NC

TIO

N

LCD

DIS

PLA

Y SH

OW

S -1

CO

NTI

NU

OU

SLY

DIS

PLA

YED

VO

LTA

GE

DR

OPS

DU

RIN

G T

EST

DIS

PLA

YED

VO

LTA

GE

IS H

IGH

ER T

HA

N T

HA

T A

T PR

OB

E TI

P

Poss

ible

Rea

son

Solu

tion

The

dete

ctor

is n

ot s

et to

ON

pos

ition

Switc

h O

N/T

EST

to O

NTh

e ba

ttery

is fl

at, a

s in

dica

ted

by th

e lo

w b

atte

ry

indi

cato

r on

the

LCD

Rec

harg

e th

e ba

ttery

, see

sec

tion

12.1

Poss

ible

Rea

son

Solu

tion

Volta

ge h

ighe

r tha

n ra

nge

of L

CD

Dec

reas

e th

e ou

tput

vol

tage

or u

se a

larg

er c

apac

ity

dete

ctor

Poss

ible

Rea

son

Solu

tion

Con

duct

ive

surfa

ce, P

robe

sur

face

are

a to

o la

rge

See

sect

ion

11.4

. Use

a s

mal

ler p

robe

(see

sec

tion

10)

or in

crea

se th

e ou

tput

vol

tage

Poss

ible

Rea

son

Solu

tion

Dam

aged

hig

h vo

ltage

lead

Rep

lace

lead

Mis

sing

or b

roke

n ne

on in

dica

tor

Rep

lace

Neo

n in

dica

tor

Poor

hig

h vo

ltage

retu

rn c

onne

ctio

nC

heck

all

conn

ectio

ns, s

ee s

ectio

n 6.

2

Page 33: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 31

11.2

ALA

RM

REL

ATE

D P

RO

BLE

MS

CO

NTI

NU

OU

S A

LAR

M S

OU

ND

ING

NO

ALA

RM

WH

EN A

FA

ULT

IS D

ETEC

TED

11.3

NO

SPA

RK

AT

PRO

BE

TIP

Poss

ible

Rea

son

Solu

tion

Con

duct

ive

coat

ing

See

“Con

duct

ive

coat

ings

” on

page

32Se

nsiti

vity

too

high

Red

uce

sens

itivi

ty b

y tu

rnin

g SE

NSI

TIVI

TY a

nti-

cloc

kwis

ePr

obe

mov

emen

t too

fast

Mov

e at

0.2

5m

/s (1

0"/s

)Pr

obe

surfa

ce a

rea

too

grea

tU

se s

mal

ler p

robe

, see

sec

tion

10

Poss

ible

Rea

son

Solu

tion

Sens

itivi

ty to

o lo

wIn

crea

se s

ensi

tivity

by

turn

ing

SEN

SITI

VITY

cloc

kwis

e.Vo

ltage

too

low

Incr

ease

vol

tage

by

turn

ing

PRO

BE

VOLT

AG

Ecl

ockw

ise.

Als

o se

e se

ctio

n 9

Poss

ible

Rea

son

Solu

tion

Neo

n in

dica

tor i

n ha

ndle

Rep

lace

neo

n in

dica

tor d

amag

edD

amag

ed le

ads

Rep

air o

r rep

lace

lead

sPo

or c

onne

ctio

nsC

lean

con

nect

ions

and

reco

nnec

t lea

ds, s

ee s

ectio

n 6.

2Fl

at b

atte

ryR

echa

rge

batte

ry, s

ee s

ectio

n 12

.1

Page 34: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

3211.4

SPE

CIA

L C

ON

SID

ERA

TIO

NS

CO

ND

UC

TIVE

CO

ATI

NG

SAs

sta

ted

abov

e, if

the

disp

laye

d vo

ltage

dro

ps s

harp

ly w

hen

the

prob

e is

app

lied

to th

e te

st s

urfa

ce o

r the

alar

m s

ound

s co

ntin

uous

ly,

then

the

coa

ting

may

be

cond

uctiv

e. T

he u

sual

occ

urre

nces

of

cond

uctiv

eco

atin

gs a

re d

escr

ibed

in th

e fo

llow

ing.

EXIS

TEN

CE

OF

MET

ALLI

C, C

ARBO

NO

RO

THER

CO

ND

UC

TIN

GPA

RTI

CLE

SIN

THE

CO

ATIN

G: D

urin

g no

rmal

use

, the

parti

cles

in th

is ty

pe o

f coa

ting

are

not l

inke

d. H

owev

er, w

hen

the

coat

ing

is s

ubje

cted

to h

igh

volta

ges

the

mat

eria

l bet

wee

n th

e pa

rticl

es c

an b

reak

dow

n. T

his

resu

lts in

the

coat

ing

beco

min

g co

nduc

tive

and

the

dete

ctor

indi

catin

g th

e pr

esen

ce o

f a fl

aw.

To o

verc

ome

this

effe

ct, t

he v

olta

ge s

houl

d be

redu

ced

so th

at it

is s

till h

igh

enou

gh to

det

ect f

law

s bu

t low

enou

gh to

avo

id b

reak

dow

n of

the

coat

ing.

How

ever

, in

som

e ca

ses

the

coat

ing

will

still

cond

uct a

t vol

tage

sth

at a

re to

o lo

w to

loca

te a

flaw

. In

this

cas

e, th

e ho

liday

det

ecto

r is

not a

sui

tabl

e m

etho

d fo

r che

ckin

g th

eco

atin

g.SU

RFA

CE

MO

ISTU

RE

OR

CO

NTA

MIN

ATIO

N: C

erta

in s

olub

le s

alts

attr

act m

oist

ure

from

the

atm

osph

ere

and

this

and

othe

r for

ms

of s

urfa

ce c

onta

min

atio

n ca

n fo

rm a

pat

h ac

ross

the

surfa

ce to

the

high

vol

tage

that

is n

otdu

e to

a c

oatin

g fla

w.

Und

er t

hese

con

ditio

ns t

he d

etec

tor

indi

cate

s no

n-ex

iste

nt f

law

s. W

hen

thes

eci

rcum

stan

ces

occu

r, th

e su

rface

sho

uld

eith

er b

e dr

ied

usin

g a

suita

ble

clot

h or

cle

aned

with

a n

on-

cond

uctin

g cl

eane

r or s

olve

nt w

hich

will

not d

amag

e th

e co

atin

g.N

ote:

Ens

ure

that

any

cle

aner

or s

olve

nt c

onta

iner

s ar

e re

mov

ed fr

om th

e te

st a

rea

befo

re re

-com

men

cing

the

test

.M

OIS

TUR

EPE

NET

RAT

ION

OR

ABSO

RPT

ION

: Moi

stur

e ca

n en

ter

mat

eria

ls, e

.g. g

lass

rei

nfor

ced

plas

tic a

long

the

rein

forc

ing

glas

s fib

res,

if th

e su

rface

is e

rode

d or

scr

atch

ed a

nd th

en im

mer

sed

in w

ater

. In

this

cas

e,al

low

ade

quat

e tim

e fo

r the

coa

ting

to d

ry p

rior t

o te

stin

g.

Page 35: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 33

RU

BBER

LIN

ING

S: T

hese

may

be

slig

htly

con

duct

ive

due

to th

eir

carb

on c

onte

nt. A

s w

ith o

ther

con

duct

ive

coat

ings

, red

uce

the

alar

m s

ensi

tivity

so

that

the

dete

ctor

indi

cate

s a

know

n fla

w b

ut d

oes

not s

ound

whe

nth

e pr

obe

is p

lace

d on

sou

nd c

oatin

g. It

may

als

o be

nec

essa

ry to

incr

ease

the

test

vol

tage

to c

ompe

nsat

efo

r the

cur

rent

flow

thro

ugh

the

coat

ing.

CO

ATIN

GM

AYN

OT

BEFU

LLY

CU

RED

: In

this

cas

e th

e co

atin

g st

ill co

ntai

ns s

olve

nts

whi

ch a

llow

the

path

to th

ehi

gh v

olta

ge to

be

form

ed e

ven

if a

flaw

is n

ot p

rese

nt. T

o ov

erco

me

this

pro

blem

, allo

w th

e co

atin

g to

cur

ebe

fore

und

erta

king

the

test

.

CO

NC

RET

E SU

BST

RA

TES

If a

conc

rete

or c

emen

t sub

stra

te c

onta

ins

enou

gh m

oist

ure,

then

it w

ill co

nduc

t ele

ctric

ity a

nd th

e ho

liday

dete

ctor

can

be

used

to d

etec

t fla

ws

in it

s co

atin

g.Th

e pr

oced

ure

is g

ener

ally

the

sam

e as

that

des

crib

ed in

“Usi

ng th

e H

olid

ay D

etec

tor”

on p

age

16, b

ut th

efo

llow

ing

poin

ts s

houl

d be

not

ed. H

amm

erin

g a

mas

onry

nai

l, or

sim

ilar c

ondu

ctin

g sp

ike,

into

the

conc

rete

or c

emen

t mak

es th

e hi

gh v

olta

ge re

turn

con

tact

.Th

e su

itabi

lity

of th

e co

ncre

te fo

r use

with

a h

olid

ay d

etec

tor c

an b

e ch

ecke

d us

ing

the

follo

win

g. M

ake

ahi

gh v

olta

ge re

turn

con

tact

by

ham

mer

ing

a na

il or

sim

ilar i

nto

the

conc

rete

. Atta

ch th

e hi

gh v

olta

ge re

turn

lead

to th

e na

il an

d se

t tes

t vol

tage

for t

he th

ickn

ess

of c

oatin

g, o

r in

the

rang

e 3

kV -

6kV

if th

e te

st v

olta

geis

not

kno

wn.

Pl

ace

the

prob

e on

unc

oate

d co

ncre

te a

bout

4 m

etre

s (1

3 fe

et) f

rom

the

nail.

If th

e al

arm

sou

nds,

then

the

conc

rete

is s

uffic

ient

ly c

ondu

ctiv

e.If

the

conc

rete

is to

o dr

y, i.

e. th

e al

arm

doe

s no

t sou

nd, t

hen

it is

unl

ikel

y th

at th

e ho

liday

det

ecto

r will

be a

suita

ble

insp

ectio

n m

etho

d.

Page 36: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

34LEN

GTH

ENIN

G T

HE

HIG

H V

OLT

AG

E R

ETU

RN

(EA

RTH

) LEA

DIf

the

high

vol

tage

retu

rn c

onne

ctio

n is

at s

ome

dist

ance

from

the

test

are

a th

en a

long

er h

igh

volta

ge re

turn

lead

sho

uld

be u

sed-

see

“Oth

er a

cces

sorie

s” o

n pa

ge44

.Th

is e

nsur

es th

at th

e de

tect

or, a

nd th

eref

ore

alar

ms,

will

be c

lose

to th

e op

erat

or a

nd th

at th

e vo

ltage

decr

ease

in th

e pr

obe

lead

will

be n

ot b

e to

o hi

gh.

Not

e: In

ord

er to

com

ply

with

the

EM

C d

irect

ive

only

ear

th re

turn

lead

leng

ths

spec

ified

by

the

man

ufac

ture

rsh

ould

be

utili

sed.

Incr

easi

ng th

e le

ngth

of t

he le

ad b

eyon

d th

e m

axim

um le

ngth

(10

m) m

ay le

ad to

the

unit

bein

g su

scep

tible

to ra

dio

frequ

ency

inte

rfere

nce.

Lik

ewis

e if

a la

rge

test

pie

ce is

bei

ng in

spec

ted

a si

mila

ref

fect

may

be

obse

rved

. If i

n do

ubt c

onsu

lt E

lcom

eter

or y

our l

ocal

Elc

omet

er S

uppl

ier.

12 M

AIN

TEN

AN

CE

Your

Hol

iday

Det

ecto

r is

desi

gned

to g

ive

man

y ye

ars

relia

ble

serv

ice

unde

r nor

mal

ope

ratin

g an

d st

orag

eco

nditi

ons.

The

Elco

met

er 2

36 D

C H

olid

ay D

etec

tor d

oes

not c

onta

in a

ny u

ser-

serv

icea

ble

com

pone

nts.

In th

e un

likel

yev

ent o

f a fa

ult,

retu

rn y

our D

etec

tor t

o El

com

eter

or y

our

loca

l Elc

omet

er S

uppl

ier.

The

war

rant

y w

ill be

inva

lidat

ed if

the

inst

rum

ent h

as b

een

open

ed.

Det

ails

of E

lcom

eter

offi

ces

arou

nd th

e w

orld

are

giv

en o

n th

e ou

tsid

e co

ver o

f the

se O

pera

ting

Inst

ruct

ions

.Al

tern

ativ

ely

visi

t the

Elc

omet

er w

ebsi

te, w

ww

.elc

omet

er.c

om

12.1

BA

TTER

Y M

AIN

TEN

AN

CE

The

Elco

met

er 2

36 is

des

igne

d to

ope

rate

from

an

inte

rnal

pow

er s

ourc

e co

nsis

ting

of a

nic

kel m

etal

hyd

ride

batte

ry. A

s su

ch, t

here

is n

o ba

ttery

mai

nten

ance

requ

ired.

Page 37: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 35

For

safe

ty a

nd r

elia

bilit

y, t

he b

atte

ry is

dis

patc

hed

from

Elc

omet

er in

an

unch

arge

d st

ate

and

mus

t be

char

ged

befo

re u

se.

The

batte

ry li

fe fo

r the

30

kV u

nit i

s ty

pica

lly g

reat

er th

an 1

0 ho

urs

depe

ndin

g on

the

wor

king

vol

tage

and

num

ber

of f

aults

fou

nd d

urin

g th

e w

orki

ng d

ay.

The

15kV

uni

t ba

ttery

life

is

grea

ter

than

20

hour

s.R

echa

rgin

g th

e ba

ttery

will

take

app

roxi

mat

ely

12 h

ours

and

sho

uld

only

be

atte

mpt

ed w

ith th

e ch

arge

rsu

pplie

d w

ith th

e in

stru

men

t.An

ext

erna

l bat

tery

can

be

conn

ecte

d to

the

unit,

byp

assi

ng th

e in

tern

al b

atte

ry. T

his

will

give

con

tinuo

usop

erat

ion

exce

edin

g 10

or 2

0 ho

urs

if re

quire

d - s

ee “O

ther

acc

esso

ries”

on

page

44 fo

r ord

erin

g de

tails

.

CH

AR

GIN

G T

HE

BA

TTER

YC

harg

ing

of th

e ba

ttery

is n

ot r

equi

red

until

the

batte

ry lo

w le

vel s

ymbo

l lig

hts

on th

e di

spla

y. O

nce

this

sym

bol s

how

s, th

ere

shou

ld b

e ap

prox

imat

ely

half

an h

our

of b

atte

ry li

fe b

efor

e th

e pe

rform

ance

of t

hein

stru

men

t will

suffe

r.C

harg

ing

of in

tern

al o

r ex

tern

al b

atte

ries

shou

ld o

nly

be a

ttem

pted

with

the

char

ger

supp

lied.

Whe

n th

eba

ttery

low

in

dica

tor

show

s in

the

disp

lay,

the

inst

rum

ent s

houl

d be

turn

ed o

ff an

d if

an e

xter

nal

batte

ry is

bei

ng u

sed

this

sho

uld

be u

nplu

gged

from

the

inst

rum

ent a

nd th

en re

char

ged.

The

char

ger s

houl

d th

en b

e pl

ugge

d in

to th

e ap

prop

riate

soc

ket o

n th

e in

stru

men

t or e

xter

nal b

atte

ry p

ack

and

the

mai

ns p

ower

sw

itche

d on

. A re

d lig

ht o

n th

e ch

arge

r sho

ws

that

the

batte

ry is

cha

rgin

g co

rrect

ly. I

nth

e ev

ent t

hat t

he li

ght d

oes

not c

ome

on, r

etur

n to

Elc

omet

er o

r you

r loc

al E

lcom

eter

Sup

plie

r for

repa

ir.Af

ter 1

2 ho

urs

the

batte

ry w

ill be

fully

cha

rged

, at t

his

time

the

red

light

on

the

char

ger u

nit w

ill fla

sh o

n a

regu

lar b

asis

.

Page 38: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

36

WA

RN

ING

: N

o at

tem

pt s

houl

d be

mad

e to

use

the

inst

rum

ent

whi

lst

the

batte

ry is

cha

rgin

g,do

ing

so m

ay re

sult

in p

erm

anen

t dam

age

to th

e ch

arge

r and

or t

he in

stru

men

t its

elf.

12.2

RO

UTI

NE

CH

ECK

SC

heck

the

dete

ctor

, pro

be a

nd h

igh

volta

ge r

etur

n le

ads

and

conn

ecto

rs fo

r dam

age

at r

egul

ar in

terv

als.

Rep

lace

any

par

ts th

at a

re w

orn

or a

re o

f dou

btfu

l con

ditio

n. S

ee “

Spar

es”

on p

age

37 fo

r re

plac

emen

tpa

rts.

If th

e de

tect

or is

not

bei

ng u

sed

regu

larly

, che

ck th

at th

e in

dica

tors

and

mon

itors

are

all

in w

orki

ng o

rder

(See

sec

tion

6.1

to s

ectio

n 6.

5) a

nd re

char

ge th

e ba

ttery

as

nece

ssar

y (S

ee s

ectio

n 12

.1).

Cer

tific

ates

of C

alib

ratio

n ca

n be

issu

ed a

t the

tim

e of

pur

chas

e. If

a C

ertif

icat

e of

Cal

ibra

tion

is re

quire

d,re

turn

the

dete

ctor

to E

lcom

eter

or y

our l

ocal

Elc

omet

er S

uppl

ier,

for r

etes

t and

cer

tific

atio

n. R

enew

al o

f the

Cer

tific

ate

is re

com

men

ded

on a

n an

nual

bas

is.

13 S

TOR

AG

E

The

Elco

met

er 2

36 D

C H

olid

ay D

etec

tor i

ncor

pora

tes

a Li

quid

Cry

stal

Dis

play

. If t

he d

ispl

ay is

heat

ed a

bove

50°

C (1

20°F

) it m

ay b

e da

mag

ed. T

his

can

hap

pen

if th

e co

nduc

tivity

met

er is

left

in a

car

par

ked

in s

trong

sun

light

.Al

way

s st

ore

the

com

pone

nts

of th

e El

com

eter

236

DC

Hol

iday

Det

ecto

r in

the

carry

ing

case

whe

n th

e D

etec

tor i

s no

t bei

ng u

sed.

Page 39: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 37

14 S

PAR

ES

See

also

“Pro

be s

elec

tion”

on

page

28 fo

r inf

orm

atio

n on

pro

bes.

14.1

RIG

HT

AN

GLE

PR

OB

ES

Rig

ht a

ngle

pro

bes

are

mos

t sui

tabl

e fo

r lar

ge, r

elat

ivel

y fla

t, su

rface

are

as. T

hey

are

avai

labl

e in

3 w

idth

san

d in

clud

e a

prob

e ho

lder

and

a 1

00m

m a

dapt

or a

s st

anda

rd.

The

adap

tor o

n th

is p

robe

can

not b

e re

plac

ed b

y an

ext

ensi

on p

iece

. Ext

ensi

on p

iece

s ca

n be

add

ed u

sing

a co

uplin

g (s

ee s

ectio

n 14

.4).

Wid

thB

rush

Rub

ber S

trip

250

mm

T236

3807

1T2

3638

081

500

mm

T236

3807

2T2

3638

082

1000

mm

T236

3807

3T2

3638

083

1400

mm

–T2

3638

084

Ada

ptor

Hol

der

Phos

phor

bro

nze

wire

or

cond

uctiv

e ru

bber

str

ip

Page 40: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

38SPA

RE

ELEC

TRO

DES

FO

R R

IGH

T A

NG

LE P

RO

BES

Wid

thB

rush

Rub

ber S

trip

250

mm

T999

2662

1T9

9926

731

500

mm

T999

2662

2T9

9926

732

1000

mm

T999

2662

3T9

9926

733

1400

mm

–T9

9926

734

14.2

CIR

CU

LAR

BR

USH

PR

OB

ESC

ircul

ar b

rush

pro

bes

are

used

to te

st in

tern

al p

ipe

surfa

ces.

They

are

ava

ilabl

e in

12

size

s an

d in

clud

e an

ada

ptor

and

a 2

50m

mex

tens

ion

piec

e as

sta

ndar

d.A

Ada

ptor

T2

3639

01

Exte

nsio

n pi

ece

T236

2663

A

BC

Ada

ptor

T2

3639

02

Exte

nsio

n pi

ece

T236

2663

A

Ada

ptor

T2

3639

02

Exte

nsio

n pi

ece

T236

2663

A

Page 41: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 39

Pipe

Dia

met

erA

ssy.

Par

tSp

are

Bru

shFi

gure

mm

(ins

)N

umbe

rsPa

rt N

umbe

rs38

(1.5

)T2

3639

07A

T999

3766

-A

51 (2

.0)

T236

3907

BT9

9937

67-

A64

(2.5

)T2

3639

07C

T999

3768

-B

76 (3

.0)

T236

3907

DT9

9937

69-

B89

(3.5

)T2

3639

07E

T999

3770

-B

102

(4.0

)T2

3639

07F

T999

3771

-B

114

(4.5

)T2

3639

07G

T999

3772

-B

127

(5.0

)T2

3639

07H

T999

3773

-B

152

(6.0

)T2

3639

07I

T999

3774

-B

203

(8.0

)T2

3639

07J

T999

3775

-C

254

(10.

0)T2

3639

07K

T999

3776

-C

305

(12.

0)T2

3639

07L

T999

3777

-C

Not

e:Fo

r lar

ger d

iam

eter

s us

e a

right

ang

le b

rush

pro

be.

Page 42: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

4014.3

RO

LLIN

G S

PRIN

G P

RO

BES

Rol

ling

sprin

g pr

obes

are

use

d to

test

ext

erna

l pip

e su

rface

s.

Des

crip

tion

Part

Num

ber

Elco

met

er 2

36 R

ollin

g Sp

ring

Hol

der

T236

2050

7

Sele

ct th

e re

quire

d sp

ring

size

from

the

list b

elow

Rol

ling

Sprin

g Pr

obe:

OD

48-

54m

m; N

PS 1

.5; D

N 4

0T9

9920

438-

15A

Rol

ling

Sprin

g Pr

obe:

OD

54-

60m

m; N

PS 1

.5; D

N 4

0T9

9920

438-

15B

Rol

ling

Sprin

g Pr

obe:

OD

60-

65m

m; N

PS 2

; DN

50

T999

2043

8-20

A

Rol

ling

Sprin

g Pr

obe:

OD

66-

73m

m; N

PS 2

; DN

50

T999

2043

8-20

B

Rol

ling

Sprin

g Pr

obe:

OD

73-

80m

m; N

PS 2

.5; D

N 6

5T9

9920

438-

25A

Rol

ling

Sprin

g Pr

obe:

OD

80-

88m

m; N

PS 2

.5; D

N 6

5T9

9920

438-

25B

Page 43: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 41

Rol

ling

Sprin

g Pr

obe:

OD

88-

95m

m; N

PS 3

; DN

80

T999

2043

8-30

A

Rol

ling

Sprin

g Pr

obe:

OD

95-

100m

m; N

PS 3

; DN

80

T999

2043

8-30

B

Rol

ling

Sprin

g Pr

obe:

OD

100

-108

mm

; NPS

3.5

; DN

90

T999

2043

8-35

A

Rol

ling

Sprin

g Pr

obe:

OD

108

-114

mm

; NPS

3.5

; DN

90

T999

2043

8-35

B

Rol

ling

Sprin

g Pr

obe:

OD

114

-125

mm

; NPS

4; D

N 1

00T9

9920

438-

40A

Rol

ling

Sprin

g Pr

obe:

OD

125

-136

mm

; NPS

4.5

; DN

114

T999

2043

8-45

A

Rol

ling

Sprin

g Pr

obe:

OD

136

-141

mm

; NPS

4.5

; DN

114

T999

2043

8-45

B

Rol

ling

Sprin

g Pr

obe:

OD

141

-155

mm

; NPS

5; D

N 1

25T9

9920

438-

50A

Rol

ling

Sprin

g Pr

obe:

OD

155

-168

mm

; NPS

5; D

N 1

25T9

9920

438-

50B

Rol

ling

Sprin

g Pr

obe:

OD

168

-180

mm

; NPS

6; D

N 1

52T9

9920

438-

60A

Rol

ling

Sprin

g Pr

obe:

OD

180

-193

mm

; NPS

6; D

N 1

52T9

9920

438-

60B

Rol

ling

Sprin

g Pr

obe:

OD

193

-213

mm

; NPS

7; D

N 1

78T9

9920

438-

70A

Rol

ling

Sprin

g Pr

obe:

OD

213

-219

mm

; NPS

7; D

N 1

78T9

9920

438-

70B

Rol

ling

Sprin

g Pr

obe:

OD

219

-240

mm

; NPS

8; D

N 2

03T9

9920

438-

80A

Rol

ling

Sprin

g Pr

obe:

OD

240

-264

mm

; NPS

9; D

N 2

29T9

9920

438-

90A

Rol

ling

Sprin

g Pr

obe:

OD

264

-290

mm

; NPS

10;

DN

254

T999

2043

8-10

0A

Rol

ling

Sprin

g Pr

obe:

OD

290

-320

mm

; NPS

11;

DN

279

T999

2043

8-11

0A

Rol

ling

Sprin

g Pr

obe:

OD

320

-350

mm

; NPS

12;

DN

305

T999

2043

8-12

0A

Rol

ling

Sprin

g Pr

obe:

OD

350

-375

mm

; NPS

14;

DN

356

T999

2043

8-14

0A

Des

crip

tion

Part

Num

ber

Page 44: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

42Rol

ling

Sprin

g Pr

obe:

OD

375

-400

mm

; NPS

14;

DN

356

T999

2043

8-14

0B

Rol

ling

Sprin

g Pr

obe:

OD

400

-435

mm

; NPS

16;

DN

406

T999

2043

8-16

0A

Rol

ling

Sprin

g Pr

obe:

OD

435

-450

mm

; NPS

16;

DN

406

T999

2043

8-16

0B

Rol

ling

Sprin

g Pr

obe:

OD

450

-500

mm

; NPS

18;

DN

457

T999

2043

8-18

0A

Rol

ling

Sprin

g Pr

obe:

OD

500

-550

mm

; NPS

20;

DN

508

T999

2043

8-20

0A

Rol

ling

Sprin

g Pr

obe:

OD

550

-600

mm

; NPS

22;

DN

559

T999

2043

8-22

0A

Rol

ling

Sprin

g Pr

obe:

OD

600

-650

mm

; NPS

24;

DN

610

T999

2043

8-24

0A

Rol

ling

Sprin

g Pr

obe:

OD

650

-700

mm

; NPS

26;

DN

660

T999

2043

8-26

0A

Rol

ling

Sprin

g Pr

obe:

OD

700

-750

mm

; NPS

28;

DN

711

T999

2043

8-28

0A

Rol

ling

Sprin

g Pr

obe:

OD

750

-810

mm

; NPS

30;

DN

762

T999

2043

8-30

0A

Rol

ling

Sprin

g Pr

obe:

OD

810

-860

mm

; NPS

32;

DN

813

T999

2043

8-32

0A

Rol

ling

Sprin

g Pr

obe:

OD

860

-910

mm

; NPS

34;

DN

864

T999

2043

8-34

0A

Rol

ling

Sprin

g Pr

obe:

OD

910

-960

mm

; NPS

36;

DN

914

T999

2043

8-36

0A

Rol

ling

Sprin

g Pr

obe:

OD

960

-101

0mm

; NPS

38;

DN

965

T999

2043

8-38

0A

Rol

ling

Sprin

g Pr

obe:

OD

101

0-10

60m

m; N

PS 4

0; D

N 1

016

T999

2043

8-40

0A

Rol

ling

Sprin

g Pr

obe:

OD

106

0-11

10m

m; N

PS 4

2; D

N 1

067

T999

2043

8-42

0A

Rol

ling

Sprin

g Pr

obe:

OD

111

0-11

60m

m; N

PS 4

4; D

N 1

118

T999

2043

8-44

0A

Rol

ling

Sprin

g Pr

obe:

OD

116

0-12

10m

m; N

PS 4

6; D

N 1

168

T999

2043

8-46

0A

Rol

ling

Sprin

g Pr

obe:

OD

121

0-12

70m

m; N

PS 4

8; D

N 1

219

T999

2043

8-48

0A

Des

crip

tion

Part

Num

ber

Page 45: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 43

14.4

EXT

ENSI

ON

PIE

CES

Exte

nsio

n pi

eces

allo

w th

e re

ach

of a

ll pr

obes

to b

e in

crea

sed.

Eac

h on

e re

quire

s a

coup

ling

piec

e.

Leng

thPa

rt N

umbe

r25

0mm

T236

2663

A50

0mm

T236

2663

B10

00m

mT2

3626

63C

Cou

plin

g Pi

ece

T236

2666

-An

insu

late

d pr

obe

exte

nsio

n as

sem

bly

is a

lso

avai

labl

e fo

r use

with

bru

sh p

robe

s. T

his

prob

e ex

tend

s fro

m80

0m

m to

125

0m

m (3

1.5"

to 4

9") a

nd h

as 2

m (6

' 6")

of c

able

. Sal

es P

art N

umbe

r is

T236

1559

7

Rol

ling

Sprin

g Pr

obe:

OD

127

0-13

20m

m; N

PS 5

0; D

N 1

270

T999

2043

8-50

0A

Rol

ling

Sprin

g Pr

obe:

OD

132

0-13

70m

m; N

PS 5

2; D

N 1

321

T999

2043

8-52

0A

Rol

ling

Sprin

g Pr

obe:

OD

137

0-14

25m

m; N

PS 5

4; D

N 1

372

T999

2043

8-54

0A

Des

crip

tion

Part

Num

ber

Page 46: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

4414.5

OTH

ER A

CC

ESSO

RIE

SBa

nd B

rush

Pro

beT2

3626

69-

Batte

ry P

ack

T236

1555

0Ba

ttery

Cha

rger

(UK)

T236

1390

7Ba

ttery

Cha

rger

(Eur

opea

n)T2

3613

908

Batte

ry C

harg

er (1

10V

AC)

T236

1390

9C

arry

Cas

eT2

3613

541

Spar

e St

rap

for C

arry

Cas

eT2

3613

816

Out

fit C

ase

T236

1554

4H

igh

Volta

ge R

etur

n Le

ad, 2

mT2

3613

9031

Hig

h Vo

ltage

Ret

urn

Lead

, 10m

T236

1390

32Pr

obe

Han

dle

and

Lead

T236

1270

0Sp

are

Neo

n fo

r Pro

be H

andl

eT2

3615

26-

Page 47: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R 45

15 T

ECH

NIC

AL

SPEC

IFIC

ATI

ON

Out

put v

olta

ge:

0.5

kV to

15

kV a

djus

tabl

e0.

5kV

to 3

0kV

adj

usta

ble

Accu

racy

of v

olta

ge s

ettin

g:±5

% o

r ±0.

2kV

Dis

play

reso

lutio

n:15

kV: 0

.01

kV30

kV: 0

.1kV

Out

put c

urre

nt:

0.5

mA

max

imum

Pow

er s

uppl

y:In

tern

al re

char

geab

le b

atte

ry (n

icke

l met

al h

ydrid

e ty

pe)

Exte

rnal

rech

arge

able

bat

tery

ava

ilabl

e as

acc

esso

ry.

Batte

ry c

harg

er u

nits

:12

V ou

tput

400

mA

for 4

Ah to

5Ah

bat

tery

, 12

hour

s fo

r fu

ll ch

arge

, BS

plug

, Eur

o pl

ug o

r US

(110

V) p

lug

vers

ions

Batte

ry li

fe (d

epen

ds o

n vo

ltage

set

ting

and

num

ber o

f fa

ults

det

ecte

d):

15kV

ver

sion

>20

hou

rs30

kV v

ersi

on >

10 h

ours

Dim

ensi

ons:

W20

0mm

x L

170m

m x

D70

mm

(W8"

x L

7" x

D3"

)

Prob

e le

ad le

ngth

:2

m (6

' 6")

to e

nd o

f pro

be h

andl

e

Earth

lead

leng

th:

10m

(32'

6")

Wei

ght:

2.8

kg (6

lb 3

oz) i

nclu

ding

car

ry c

ase

and

band

bru

sh

prob

e

Page 48: Elcometer 236 English · Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings and concrete. Our products cover all aspects of coating

R

46The

inst

rum

ent i

s pa

cked

in a

car

dboa

rd a

nd fo

am p

acka

ge. P

leas

e en

sure

that

this

pac

kagi

ng is

dis

pose

dof

in a

n en

viro

nmen

tally

sen

sitiv

e m

anne

r. C

onsu

lt yo

ur lo

cal E

nviro

nmen

tal A

utho

rity

for f

urth

er g

uida

nce.

16 R

ELA

TED

EQ

UIP

MEN

T

In a

dditi

on to

the

Elco

met

er 2

36 D

C H

olid

ay D

etec

tor,

Elco

met

er p

rodu

ces

a w

ide

rang

e of

oth

er e

quip

men

tfo

r tes

ting

and

mea

surin

g th

e ch

arac

teris

tics

of c

oatin

gs. U

sers

of t

he E

lcom

eter

236

DC

Hol

iday

Det

ecto

rm

ay a

lso

bene

fit fr

om th

e fo

llow

ing

Elco

met

er p

rodu

cts:

•El

com

eter

266

DC

Hol

iday

Det

ecto

r•

Elco

met

er 2

70 P

inho

le D

etec

tor

•El

com

eter

Insp

ectio

n Ki

ts•

Elco

met

er In

spec

tion

Man

uals

For f

urth

er in

form

atio

n co

ntac

t Elc

omet

er, y

our l

ocal

sup

plie

r or v

isit

ww

w.e

lcom

eter

.com

Hol

iday

ala

rm in

dica

tions

:Vi

sual

- neo

n in

pro

be h

andl

e.- i

ndic

ator

on

inst

rum

ent f

ront

pan

el.

Audi

ble

Dig

ital d

ispl

ayLC

D, 1

2.5

mm

(0.5

") d

igit

heig

ht