Ejemplo Equipo

65
Field Networking in general Generic Introduction 1

description

field bus ejemplos de conexion

Transcript of Ejemplo Equipo

  • Field Networking in general

    Generic Introduction1

  • Complete portfolio for MAV

    Fieldbus FieldbusI/Os 4-20mA

    V010 Processautomation2

    Fieldbus FieldbusI/Os 4-20mA

    POINT TO POINT! POINT TO BUS! BUS TO BUS!

  • Benefits of FOUNDATION fieldbus

    Reduced number of wires and marshaling panels Reduced number of intrinsic safety barriers Reduced number of input/output converters Reduced number of power supplies and cabinets Reduced size of equipment rooms Remote configuration of devices More information available for operations

    Generic Introduction3

    More information available for operations Increased accuracy of measurements Easier evolution due to standardized function blocks Increased sophistication and flexibility of instrumentation Increased uptime due to less equipment, better self diagnostics, and

    remote diagnostics

  • Segment Design:

    Segment A

    Discretionary

    Generic Introduction4

    Segment B

  • Arquitectura bsica

    V010 Processautomation5

  • TT

    - +

    H1 FIELDBUSINTERFACE

    280 m 400 m50 m

    120 m

    20 m

    60 m

    20 m

    Turck Foundation FieldBus

    TTPOWER

    CONDITIONER24 VDCBULK

    El total de la longitud del segmento se limita a 1900 mts. El total del segmento se calcula por:

    Total de la longitud del segmento= Truncal + DisparosTruncal = 680m

    Disparos = 50 + 20 + 20 + 60 + 120 = 270mTotal de la longitud del segmento = 950m

  • Tr

    u

    n

    k

    s

    Tree TopologyT

    TTT

    Terminator

    FOUNDATIONTM Fieldbus physical layer

    Junctionbox

    Spurs

    Generic Introduction7

    T

    r

    u

    n

    k

    s

    Daisy Chain

    Bus with Spurs

    T

    T

  • Bulk Power Supply for FF Power Supply

    Suitable for DPC-49Safety Power SELV IEC/EN 60950

    Short circuit protectedOutput: 24VDC, 1,4A-20A

    Input: AC or DCDIN Rail Mounting (EN 50022)

    8 Products FF and Profibus PA

  • Bulk Power Supply for Power Conditioner

    Suitable for RPC49-205Safety Power SELV IEC/EN 60950

    Short circuit protectedOutput: 32VDC/1,4A Input: 94V-265V AC

    DIN Rail Mounting (EN 50022)

    9 Products FF and Profibus PA

  • Power Conditioner RPC49-205

    10

    Redundant Voltage Supply Supply of 2 FF Segments

    500 mA per Segment Diagnostic

    DIN Rail Mounting, IP20 switchable Terminator

    Products FF and Profibus PA

  • FISCO Power Supply

    Input: 19,230 VDCOutput:12,4 V ;120mA (IIC)

    bzw. 265 mA (IIB)Fieldbus repeater

    11

    Fieldbus repeaterSwitchable Terminator on System sideFix Terminator on Field sideSwitchable Systemside poweredZone 2

    Fieldbus

    Products FF and Profibus PA

  • DPC basic components

    DPC-49-4RMBModulrack for 4 redundant

    Segments

    DPC-49-1RMBModulrack for 1 redundant

    12

    DPC-49-IPS1Isolated Power Supply

    800mA

    Modulrack for 1 redundantSegments

    Products FF and Profibus PA

  • Flexible by modularity Support 4 redundant segments

    Mix redundant and not redundant segments on the

    same modulerack Shielding concept

    Shield clamp

    DPC Modulerack

    13

    Shield clamp Shield bus

    Shield terminal High availability

    Redundant power supply Overvoltage protection Passive modulerack

    Products FF and Profibus PA

  • Backplane DPC-49-1RMB

    Backplane for two DPC-49-IPS1 modules to built a H1-segment

    Redundant H1-power supply Removable terminal blocks with screw

    connection Small footprint Separate case grounding and shield

    14

    Separate case grounding and shield grounding

    Diagnostic on board Alarm contact

    Products FF and Profibus PA

  • Voltage drops and current consumption are no issue High power 800 mA at 28 V.

    Extending lifetime and availability Redundancy through load

    sharing

    DPC IPS1 isolated-power-supplies:

    15

    sharing On board LED diagnostics

    Products FF and Profibus PA

  • Junction Box IP67

    Aluminium Diecasting 4,6,8 Spurs

    Cage clamps Minifast 7/8 oder Eurofast M12 connection

    switchable Terminator changeable short circuit protection

    flex. Grounding

    16

    Voltage monitoring Current monitoring

    Products FF and Profibus PA

  • Diagnostics and alarming in real-time field device

    Up to 16 segments per field device

    Enabling system integration using open industry standards

    DPC HSE Field-Device:

    17

    using open industry standards Proactive Diagnostics

    physical diagnostics protocol statistics

    Products FF and Profibus PA

  • Junction Box IP20

    Aluminium Diecasting, Steanless Steel 4,6,8,12 Spurs

    18

    4,6,8,12 Spurs Cage clamps or removable pressure clamps Minifast 7/8 oder Eurofast M12 connection

    switchable Terminator changeable short circuit protection

    flex. Grounding Voltage monitoring Current monitoring

    Products FF and Profibus PA

  • Junction Box IP20, IP67

    IP20

    19

    IP67

    Products FF and Profibus PA

  • Installation in explosion hazardous areas (zone 1) EEx e power supply

    Central and local segment structure 4 or 8 intrinsically safe EEx ia outputs each 40 mA

    Galvanic isolation: Trunk SpursSpurs Spurs (MBD48/49)

    MDB complete galvanic isolation

    FISCO and entity conform outputs Short-circuit protected spurs with current limit

    Short-circuit indication via LEDs Switchable terminating resistors

    Degree of protection IP66

    Fieldbus

    Products FF and Profibus PA20

  • Fieldbus indicator for FF or PA displaying up to 3 Process values

    Bargraph Listener, non Field Device Adsress

    5-Number 30mm high Display administrable displaying cycle

    10 mA power consumption easy to use

    Fieldbus indicator

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    easy to use

    Installation: Zone 1

    Zone21

    IP66

    Products FF and Profibus PA

  • FF/PA Cable

    Bulk cable (on cable drum) Bulk cable (on cable drum) 5 types for various applications

    Cable FBY../SD - Standard cables Cable FBY../LD - Long distance cables Cables 483, 493 - Standard US cables Cable 482A, 492A - Armorfast cables

    Cable FB4910, FB4911 - Marine cables

    Products FF and Profibus PA22

  • Connector as mounting flange

    RSFV

    FSVFKV

    23

    RKFVRSCV

    Products FF and Profibus PA

  • 100 Ohm

    1 mF

    Terminating resistors

    IS version also available!(for FF not in M12)

    M12 and 7/8"

    Products FF and Profibus PA24

  • Field-wireable connectors

    Variants:

    M12 und 7/8 Straight and angel

    Coupling nut in stainless steel or AL eloxiert Complete shielded

    Products FF and Profibus PA25

  • End caps

    M12

    7/8

    Variants:

    M12 und 7/8Material stainless steel

    With and without

    Products FF and Profibus PA26

  • Customized multibarrier

    Products FF and Profibus PA27

  • DPC-49 PowerConditioner/PowerSupply

    FISCO Power Supply RPC49-10 (with Repeater function)

    Segmentstructure FF

    Generic Introduction

    Zone 1

    NON IS Zone 2

    Zone 1 or 0

  • Terminator

    FISCO Power Supplies RPC49-10 (with Repeater function)

    Host

    RPC49-10120Ex

    FISCO

    Power Supply - IIC

    Pwr

    Fault

    Host

    IS

    IS

    Host Pwr

    On

    Host

    RPC49-10120Ex

    FISCO

    Power Supply - IIC

    Pwr

    Fault

    Host

    IS

    IS

    Host Pwr

    On

    Topology IS FOUNDATION fieldbusTM

    Generic Introduction

    Terminator

    Zone 1

    Junction box

  • Power conditioner DPC-System

    IS Topology with MultibarriersFOUNDATION FieldbusTM

    Generic Introduction

    Zone 1

    Zone 1 oder 0

  • Power Conditioner With power limited outputs (= Ex nL) (manufacturers declaration acc. EN 60079-15)

    Terminator

    Power limitation via Power Conditioner (voltage and current) Trunk IN/OUT

    = Ex nL

    ENTITY = Ex nL

    Generic Introduction

    (manufacturers declaration acc. EN 60079-15)Junction Box

    Terminator

    Zone 2

    Ex nLor

    Ex i= Ex nL

    Drop line

  • Power Conditioner With voltage limitation: Uout < 32VDC safe limitation(manufacturers declaration acc.EN 60079-15)

    Terminator

    Power limitation via Power Conditioner(voltage limitation) and junction boxes(current limitation) Trunk IN/OUT

    = Ex nA

    ENTITY = Ex nL

    Generic Introduction

    Junction Box(only with current limitation)

    Terminator

    Zone 2

    Ex nLor

    Ex iEx nLSpur

  • FNICO Power Supply

    Terminator

    Power limitation via Power Conditioner (voltage and current limitation)

    Trunk IN/OUT = Ex nL

    Host

    RPC49-10120Ex

    FISCO

    Power Supply - IIC

    Pwr

    Fault

    Host

    IS

    IS

    Host Pwr

    On

    FNICO = Ex nL

    Generic Introduction

    Junction BoxFNICO or FISCO

    Terminator

    Zone 2

    Ex nL Spur

    FNICO or FISCO

  • Power Conditioner DPC-System

    Junction BoxTermination resistor

    Trunk IN/OUT = Ex nA

    Installation with Ex d-field device

    Generic Introduction

    Zone 2

    All field devices in Ex d (with Ex

    nA/ Ex e-connection)

    Ex nA-Drop line

  • DPC System

    Topologas Case1 Divisin 2 Opciones en Hardware

    Turck Foundation FieldBus

    Div 2

    NEMA 4

    QD Gland

    Box

  • HOST System Interconnection with Turck DPC Fieldbus Power Conditioner

    Pactware Device Manager

    Diagnostics HSE Fieldbus Interface

    Turck DPC-49-IPS

    Fieldbus Power Supplies

    Turck DPC-49-HSE-FD

    Fieldbus Diagnostics Module

  • DPC-System

    Products FF and Profibus PA37

  • Comparison

    What are the differences between Turck P&F MTL

    DPC-System38

  • Flexible threw Modularity Support 4 redundant segments Mix redundant and not

    redundant segments on the same backplane

    Shielding concept Shield clamp

    DPC Backplane

    DPC-System39

    Shield clamp Shield bus Shield terminal

    High availability Redundant power supply Overvoltage protection Passive backplane

  • Backplane - mechanicalMechanical Turck P&F MTLDimensions with H1-power module 220 x 210 x 113 mm 221 x 246 x 162 mm 146 x 229 x 161 mmMaterial Powder coated Aluminum Polycarbonate MetalMounting DIN-rail DIN-rail DIN-rail

    Connection Host3-pole removable screw terminal or DCS

    specified terminals3-pole removable screw terminal or

    DCS specified terminals3-pole removable screw terminal or

    DCS specified terminals

    Connection field 3-pole removable screw terminal 3-pole removable screw terminal 3-pole removable screw terminalConnection bulk

    DPC-System40

    Connection bulk power supply 2-pole removable screw terminal 2-pole removable screw terminal 2-pole removable screw terminalConnection grounding 1 bolt Not available 2-pole removable screw terminalConnection shielding

    1 bolt which is connected to the shield clamp and the screw terminal

    the screw terminal is connectedto a bolt Not available

    Mounting place safe area Zone2 / Class1,Div2 Zone2 / Class1,Div2

    Turck advantages Housing material Separate case ground and shield ground

  • Backplane - electrical

    Electrical Turck P&F MTLPower supply input 1832V 19,235V 19,230VTerminator on board on board on boardRedundancy yes yes yes

    Shielding / groundingCase ground not only case ground

    DPC-System41

    Turck advantages Separate ground and shield ground Individual H1-Segments Passive backplane

    Shielding / grounding separate available shielding is not availableNo of H1 Segments 4 4 8Temperature -20+60C -40+60C -40+65CPassive/Active Backplane Passive Active Passive

  • Main-board (passive !)for IPS and AD(U), max. 4 segments (redundant)

    DPC system construction:

    Segment-inputs from host

    Over voltage protection and EMC filter unit

    DPC-System42

    External powerredundant

    Shielding clamps

    Segment-outputs to the field

    Case groundbolt

    Shield groundbolt

  • Voltage drops and current consumption are no issue

    High power 800 mA at 28 V. Extending lifetime and availability

    Redundancy through load sharing

    DPC IPS1 isolated-power-supplies:

    DPC-System43

    sharing On board LED diagnostics

  • What is the difference between a

    Power Supply&

    Power Supply / Conditioner

    DPC-System44

    &Power Conditioner?

  • FF - Power Supplies

    H1- Power Module Turck P&F MTLType name DPC-49-IPS1 HD2-FBPS-1.500 / HD2-FBPS-1.23.500 / HD2-FBPS-1.25.360 F802

    Voltage input 1832V 19,235V 19,230V

    Current input 0,881,56A 0,490,91 A / 0,390,7 A 6A @ 24VDC

    Voltage output > 28V > 28V / > 21V / >25V > 28V

    Current output > 800mA > 500mA / > 500mA / > 360mA > 500mA80%@24VDCin

    DPC-System45

    Efficiency > 80% < 80% / 76% / 70%80%@24VDCin

    and full load

    Turck advantages High voltage and current output High efficiency

  • Article: DPC-49-DUDiagnostic UnitIdent-No.: 6882021

    Article: DPC-49-ADUAdvance Diagnostic UnitIdent-No.: 6882012

    DPC overview of components:

    DPC-System46

    Ident-No.: 6882012

    Article: DPC-49-HSEFD/24VDCHigh Speed Ethernet Field DeviceIdent-No.: 6882014

  • Diagnostic Working Principle

    Turck Real-time online diagnostics with FF alarming handling Alarm in HSE field device Alarms and diagnostic data directly available on HSE for host systems User friendly visualization via DTM Diagnostic information's via on board LED indications.

    P&F Diagnostics on Windows PC Visualization via DTM also possible

    DPC-System47

    Diagnostics on Windows PC Visualization via DTM also possible MTL

    Diagnostic data available on FF H1, still requires application configuration in DCS for visualization and alarming

    Diagnostic data can be Send over the measured H1-segment

    If any communication is available in case of an error, diagnostic is not available too Could influence the segment communication

    Send over a separate H1-segment Need more H1-ports and license from the DCS Need more FF-power supplies -> more space in the cabinet

  • Diagnostic Electrical Alarms

    Diagnostic Turck P&F MTLBulk power supply yes yes yesSegment current yes yes noVoltage output Yes Yes yesshort circuit monitoring on H1-output yes yes yes

    DPC-System48

    short circuit monitoring on H1-output yes yes yesAmbient temperatures yes yes yesShort to shield yes yes yes

  • Diagnostic Communication Alarms

    Diagnostic Turck P&F MTLLAS signal yes yes yesDevice signal yes yes yesJitter yes yes yesNoise yes yes yes

    DPC-System49

    Noise yes yes yesRipple yes yes yesBusload yes yes yesFrame errors yes yes yes

  • Diagnostic Add On

    Diagnostic Turck P&F MTLAlarm contact yes yes noOscilloscope no yes noPDU statistic yes no noBus idle time yes no no

    DPC-System50

    Bus idle time yes no no

  • Conclusion

    MTL Screw terminal for shielding only Screw terminal for grounding only Low voltage and current output Efficiency One power module for 8 H1-

    segments Diagnostic could be affect the

    process communication

    Foot print

    Turck Housing material, Separate case ground and shield ground High efficiency High voltage and current output Individual H1-segments Online diagnostic in the HSEFD Diagnostic do not affect the process communication Passive backplane

    Temperature range

    DPC-System51

    Set price Temperature range Mounting Zone2 /Class1,Div2

    Temperature range Mounting area

    Pepperl & Fuchs Common case grounding and shield

    grounding Housing material Low current output Bad efficiency (depend of the H1-

    power module) Active backplane

    Individual H1-segments Temperature range Mounting Zone2 /Class1,Div2 Diagnostic do not affect the process

    communication

  • DPC-System

    Products FF and Profibus PA52

  • DPC-49-HSEFD/24VDC

    FF Dispositivo de campo de Alta velocidad 10-100Mbps HSE

    DPC-49-ADU

    DPC-49-IPS

    H1Aislador Galvanico en fuentes de alimentacion

    Redundancia en 4 Segmentos H1

    Diagnostic Power Conditioner System Overview

    DPC-49-MB-RCFF Tarjeta Madre

    DPC-49-ADU

    Modulo de Diagnostico Avanzado

    4 - H1 Segmentos

  • Turck Foundation FieldBus

  • Turck Foundation FieldBus

  • Turck Foundation FieldBus

  • Tree Topology

    FOUNDATIONTM Fieldbus

    58

    Tree Topology

    Products FF and Profibus PA

  • Turck Foundation FieldBus

  • Turck Foundation FieldBus

  • Turck Foundation FieldBus

  • Turck Foundation FieldBus

  • Turck Foundation FieldBus

  • Turck Foundation FieldBus

  • 65

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    Products FF and Profibus PA