EGN 5620 Enterprise Sys Procurement Process Spring 2012
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Transcript of EGN 5620 Enterprise Sys Procurement Process Spring 2012
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Procurement
Processes
EGN 5620 Enterprise Systems ConfigurationSpring, 2012
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Procurement Process
Concepts & Theories
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Procurement Process
1. Requirements DeterminationRequisitionrequest
2. Request for Quotation (RFQ)
3. Vendor Selection
4. Order Processing - Purchase Order5. Order Tracking
6. Goods Receipt and Inventory Management
7. Invoice Receipt and Verification8. Payment
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Purchase Requisition (Request)
Is an internal document Requests a certain quantity of certain
material (or service) on a certain date
Is generated: Manually
MRP (automatically), or
Sales orders, etc.
With an optional request approval (orrelease) procedure
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Purchase Requisition Sources
Non-inventory items: manually specifiedby the user department for: Office supplies, Project-specific materials, and Prototype materials
Inventory items: automatically created bya MRP/MPS planning mechanism for: Plant Maintenance Production Orders
Sales Orders
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Purchase Requisition Data
Default data for line items (from the materialmaster, vendor info record, & user preferences)
Delivery dates, Plants, storage location Purchasing groups, etc.
Individual line item data Material, Quantity, Delivery date
Account assignment (if required)
Cost center, General Ledger accounts, Project number, etc.
Check data
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Quotation Process
1. Request for Quotation (RFQ)2. Maintaining a Quotation
3. Comparison of Prices
4. Creating a Contract5. Creating a Release Order
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Request for Quotation (RFQ)
Is an invitation to a vendor to indicatetheir terms and conditions (in particular,their price) for the supply of a material (or
service) by submitting a quotation Identifies the required material, quantity,
and delivery dates
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Request for Quotation
An RFQ is an invitation to a vendor by a PurchasingOrganization to submit a bid for the supply of materials orservices
The accepted quotations will generate PurchasingInformation Records
Perform Quotation Price Comparisons Finally Select a Quotation
PurReq.
generate RFQ
Vendor 1
Vendor 2
Vendor 3
Quote
Quote
Quote
P.O.4512
RejectLetter
Eval.
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Maintaining a Quotation
1. Enter each vendor's quotation in theassociated Request for Quotation (RFQ)
2. Compare prices using the price
comparison list3. Store the best quote in an info record
4. Optionally, send rejection letters to thelosing bidders
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Vendor Evaluation Evaluate vendors (for sourcing) with respect to:
Price Price Level Price History
Quality Goods Receipt Quality Audit
Complaints/Rejection levelDelivery performance
On-time delivery Quantity reliability Compliance with shipping instructions
Confirmation Date A scoring range (1 -100) may be used with weight factors to
score each identified/qualified vendor.
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Comparison of Prices
Compares the prices from all quotationsfrom the competitive bidding processusing a price comparison list
Ranks the quotations in the comparisonlist by item from the lowest to highestprice
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Creating a Release Order
Release order is a purchase order thatreferences a contract; it specifies: Number of the contract
Quantity to be released
Delivery date
When a release order is created, releaseorder documentation is automaticallyupdated against the contract (including
open quantity, quantity released to date,total value)
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Creating a Release Order (2)
The vendor data, price data, and thedelivery terms and conditions are copieddirectly to the release order
Release orders can be created from a
proposed purchase requisition generatedoff a MRP run (net requirements) Automatically
Manually
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Purchase Orders
Purchase Orders are: a formal request to a vendor to provide materials or services An internal planning and tracking tool
Purchase Orders specify: Vendor Material and/or service Quantity and price
Delivery dates Terms of payment
A purchase order can be for variety of purposes: Standard Stock or Consumption
Services
Subcontracting Consignment
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Procurement Processes
SAP Implementation
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Business Process Integration
Rules
FI
MM
SD
FI SDMM
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Business Process Integration
Purchase Process
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Rules (review)
Rules define the parameters for MasterData and Transactions
Rules determine functionality for Master
Data and Transactions Rules are relatively fixed
Rules change, when corporate policychanges
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Rules (review)
Material Management
Fiscal Periods
Account Groups
Material Types
Plant Parameters
Purc./Rec./Inv.
Tolerances
Automatic Account
Assignment
Reservations Material Group
Loading Group
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Transaction Data (review)
Transaction data are application data; eachtransaction is dynamic and unique, unlikemaster data and organization data whichdo not change very often.
Transaction data use (is comprised of)organization data, master data, and rules
Transaction data includes internal andexternal exchanges that describe businessactivities
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Purchasing in SAP R/3 (review) The purchasing process resides in the Materials
Management (MM) module of SAP R/3 as well asthe Finance (FI) module
Master data for the purchasing process exists inthe (MM) and (FI) modules
The purchasing process may interface with themodules below: Production Planning (to plan for production),
Quality Management (to check quality at receipt), and
Warehouse Management (to put away)
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Procurement Process (Procure-to-Pay)
PurchaseRequisition
Paymentto Vendor
NotifyVendor
Vendor
ShipmentInvoiceReceipt
GoodsReceipt
PurchaseOrder
3-WayMatch
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Create & Save Purchase Order
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Purchase Order in SAP
Three sections in apurchase order: Header
Item overview
Line item
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Purchase Order Structure
PurchaseOrder
45......01
Header
Vendor CompanyPurch. Org. DatePurch. Org. group PO Price
Item Overview
Materials Price/UofMQuantities CurrencyDelivery Date Plant
Line Item
PO History TolerancesLine Price StorageDelivery Schedule
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Purchase Order Structure:Header
Header - information specific to the entirepurchase order
Vendor
Purchase organization data Condition (total purchase price)
Partner
Payment process Status
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Purchase Order Structure:Line Items Line item purchasing information
required for the item Item category
Material ID and description
Material or service quantity Delivery date
Net price
Currency
Plant
Storage location
Measurement unit
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Purchase Order Structure:Item Details
Material data for the item Quantity/weight
Delivery schedule
Invoice Conditions (Purchasing price for the item)
Delivery address
Confirmation
Condition control Subcontracting
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Purchase Order: Output Format
Printed and mailed
E-mail
Electronic Data Interchange (EDI)
Faxed (hardcopy or electronic) eXtensible Markup Language (XML)
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Search Purchase Orders
You can search for the purchase ordernumber with Material number,
Vendor number, etc.
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MM: Goods Receipt
PurchaseOrder
45......01
Vendor
Notify Vendor
ShipmentReceipt
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Goods Receipt Movement Types
Movement types - stock transactions Goods receipt (from a vendor or production) Goods issue (to customer or production/use)
Stock transfer (from one SL to another)
Movement type determines which Quantity fields are updated
Stock types are updated
General Ledger (G/L) stock or consumption
accounts are updated Fields are displayed during document entry
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Material Movements
When a goods movement takes place it isrepresented by a Movement Type Movement types are three-digit keys used to
represent a movement of goods101 goods receipt into warehouse
102 - reversal of goods receipt for purchaseorder into warehouse/stores
103 goods receipt into GR blocked stock122 return delivery to vendor
501 - receipt w/o purchase order intounrestricted-use stock
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Goods Receipt
Goods receipt is a goods movementactivity in which we accept goods into oursystem.
If materials are delivered against a
purchase order we will reference thatorder and SAP can: retrieve data from the PO for us to verify:
material, quantity, and so on Update inventory G/L account automatically
Update purchase order history with the receipt Update physical inventory
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Goods Receipt Destinations
Goods receipt into (destined for) the warehouse SAP increases total valuated stock by the delivered quantity. SAP updates the stock value at the same time.
Goods receipt into consumption SAP only updates the consumption statistics in the material
master record
SAP does not update the consumption statistics if the goodsmovement posting uses the special stock types: sales orderstock type and project stock.
Goods receipt posted into blocked stock SAP maintains the same stock level.
SAP only records it in good receipt block stock of the purchaseorder history.
Note: If goods receipt is being posted into a storage location where
data does not yet exist for the material, SAP automaticallycreates a storage location data in the material master record.
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Goods Receipt Effects
Purchase Order (PO) history and PurchaseOrder (PO) updated
Material Master - stock and value updated
Notification of goods receipt issued(optional)
Transfer request to the WarehouseManagement module (if active)
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Goods Receipt Effects(continued)
Material and financial documents createdand/or updated
Stock and consumption accounts updated
Inspection notification in the QualityManagement (QM) module - if active
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Goods Receipt Account Postings
Inventory account is debited at standardprice
Goods Receipt/Inventory Receipt (GR/IR)
clearing account is credited at purchaseorder price
Price difference account is debited(credited) with difference between
standard price and purchase order price
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Goods Receipt Account posting
Purchase requisition
Purchase orderMaterials Management (MM)
and Financial Accounting (FI)via automatic account
assignmentGoods receipt
No impact onFinancial Accounting (FI)
Dr Cr
Inventory (account)
$100
Dr Cr
GR / IR
$100
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Invoice Receipt ProcessTasks: Engage in 3-way match to validate the invoice. Enter PO number to retrieve the PO and view
(verify) Open dollar amount.
Quantity, Price,
receiving date,
Vendor name
Enter the invoice number and the dollar amount
to be paid
Simulate invoice posting
Post the invoice in SAP
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3-Way Match for Payment
PurchaseOrder
GoodsReceipt
InvoiceReceipt
Debit Credit
PaymentProgram
Verification
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Invoice Processing - 3-Way Match
Incoming Invoices are reference against a Purchase Order to
verify their content, prices, and arithmetic.If discrepancies arise between the purchase order or goodsreceipt and the invoice the system with generate a warningor an error Depending on system configuration the difference could cause the
system to Block the Invoice
Purchase order- Target quantity -
- Target price -
Goods receipt- Actual quantity -
Invoice receipt- Actual price -
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Invoice Verification - 3-way match
Matches the vendors invoice to the
purchase order and the goods receipt (3rdpart of 3-way match)
Matches price and quantity Updates the purchase order and its
history
Updates accounting information
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Financial effects of Invoice Posting
When an invoice is posted, SAP shifts theliability
From the Goods Receipt/Invoice Receiptaccount (for the purchase order)
To the vendor account
Upon posting, SAP:
Updates the Purchase Order
Updates the Material Master
Creates an Accounting Document Initiates the payment process withinFinancial Accounting
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Invoice Receipt ReconciliationAccount
Amount owed isassigned and transferred to
vendor account payableInvoice receipt
Dr Cr
Vendor
$100
Dr Cr
GR / IR
$100
Dr Cr
A/P
$100automaticposting
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Accounts PayableReconciliation Account
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Accounts Payable (AP)Reconciliation
950
250
Vendor 100435
200
Vendor 100234
100
Vendor 100621
400
Vendor 100846
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Invoice Payment
Selects invoices for payment based on thepayment terms in the vendor master orpurchase order
Generates payment for released invoices Updates accounting information
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Accounts Payable SettlementProcess
Determines: Which open items to be paid
When they will be paid
Which bank to make payment
Payment medium
Who will get paid
Payment process creates a financial
accounting document to record thetransaction
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Payment to VendorCan be done automatically or manually
Post Outgoing Payment vs. Payment ProgramElements of the Payment Transaction:
Payment Method Bank from which they get paid
Items to be Paid Calculate Payment Amount Print Payment Medium
Process will create a financial accountingdocument to record the transaction
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Vendor Payment
Amount owed is paid tovendor and account payable
is reducedBank
Dr Cr
A/P
$100
Dr Cr
Banks
$100
Vendors
Dr Cr
$100
automaticposting
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(FI MM) Integration Points
InvoiceReceipt
PaymentProgram
GoodsReceipt
Vendor
Dr Cr
GR / IR
$100
BankDr Cr
Inventory
$100 $100 $100
Dr CrDr Cr$100$100
AP
Dr Cr
$100$100
automaticposting
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PEN, Inc.
Procurement Processes
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3
600
Cxxx
xxx
Pxxx
xxx
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Check PO History (ME23)
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Check PO History (continued)
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Check Inventory
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Exercises:
100. Create a Purchase order for Slick Pens101. Create a purchase order for premier pens
102. Create a purchase order for Promotions Ltd.
103. Create receipts for the purchase orders
104. Create an invoice receipts from vendors
105. Post payments to vendors
106. Display vendor line items
107. Create purchase outline agreement (contract) for Stock item