Effects of CuOwater Nanofluid on the Efficiency of a Flat-plate Solar

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    Effects of CuO/water nanofluid on the efficiency of a flat-plate solar

    collector

    Ali Jabari Moghadam a,, Mahmood Farzane-Gord a, Mahmood Sajadi a, Monireh Hoseyn-Zadeh b

    a Department of Mechanical Engineering, Shahrood University of Technology, Shahrood, Iranb Faculty of Science, Ferdowsi University, Mashhad, Iran

    a r t i c l e i n f o

    Article history:

    Received 7 March 2014

    Received in revised form 4 June 2014

    Accepted 13 June 2014

    Available online 24 June 2014

    Keywords:

    Flat plate solar collector

    Nanofluid

    Experimental study

    Efficiency

    a b s t r a c t

    Solar water heating is an effective method for heat demands in domestic applications. Solar collector is a

    main component of any solar water heating system. In this work, the effect of CuOwater nanofluid, as

    the working fluid, on the performance and the efficiency of a flat-plate solar collector is investigated

    experimentally. The volume fraction of nanoparticles is set to 0.4% and the mean particle dimension is

    kept constant at 40 nm. The working fluid mass flow rate is varied from 1 to 3 kg/min. The experiments

    are conducted in Mashhad, Iran with the latitude of 36.19. The experimental results reveal that utilizing

    the nanofluid increases the collector efficiency in comparison to water as an absorbing medium. The

    nanofluid with mass flow rate of 1 kg/min increases the collector efficiency about 21.8%. For any partic-

    ular working fluid, there is an optimum mass flow rate which maximizes the collector efficiency. Adding

    nanoparticles to a base fluid produces a nanofluid which has enhanced thermal characteristics compared

    with its base fluid.

    2014 Elsevier Inc. All rights reserved.

    1. Introduction

    Solar heat is being widely used for providing heat for many

    houses. Solar Water Heating is an effective method of utilizing

    solar heat to perform many useful tasks. The energy from the

    sun can provide hot water for many applications, displacing the

    need to burn fossil fuels. A solar collector is the main component

    for absorbing heat from solar beam and utilizing it for heating

    purposes. One way to absorb more heat from the solar beam is

    to modify heat characteristics of the working fluid.

    Nanofluids are suspensions of metallic or nonmetallic nanopar-

    ticles in a base fluid; this term was introduced by Choi [1]. A sub-

    stantial increase in liquid thermal conductivity, liquid viscosity,

    and heat transfer coefficient are the unique characteristics ofnanofluids. It is well known that metals in solid phase have higher

    thermal conductivities than those of fluids [2]. For example, the

    thermal conductivity of copper at room temperature is about 700

    times greater than that of water and about 3000 times greater than

    that of engine oil. The thermal conductivity of metallic liquids is

    much greater than that of nonmetallic liquids. Thus, fluids contain-

    ing suspended metal particles are expected apparent enhanced

    thermal conductivities rather than pure fluids [3]. Masuda et al.

    [4] dispersed oxide nanoparticles (Al2O3 and TiO2 with 4.3 wt%)

    in liquid and showed that the thermal conductivity is increased

    by 32% and 11%, respectively. Grimm [5] dispersed aluminum

    particles (180 nm) in a fluid and claimed a 100% increase in the

    thermal conductivity of fluid for 0.510 wt%.

    Using the nanofluids in solar collectors has been subjected to a

    few recent studies. Yosefi et al. [6] investigated the effect of

    MWCNT as an absorbing medium on the efficiency of a flat-plate

    solar collector experimentally and reported 35% enhancement in

    the collector efficiency for 0.4 wt%. Also the same researchers[7]

    repeated the experiments with Al2O3Water nanofluid and

    reported 28.3% enhancement in the collector efficiency for

    0.2 wt%. Chaji et al. [8]used TiO2Water nanofluid as a working

    fluid at a small flat plate solar collector and observed 15.7%enhancement in the collector efficiency (compared with pure

    water). Polvongsri and Kiatsiriroat [9] investigated the thermal

    enhancement of a flat plate solar collector with silver nanofluid.

    They concluded that using this nanofluid can improve thermal

    performance of flat plate collector compared with water especially

    at high inlet temperature. He et al.[10]investigated the light-heat

    conversion characteristics of two nanofluids, waterTiO2 and

    watercarbon nanotube (CNT), in a vacuum tube solar collector

    under sunny and cloudy weather conditions. The experimental

    results show very good light heat conversion characteristics of

    the CNTH2O nanofluid with the weight concentration of 0.5%.

    http://dx.doi.org/10.1016/j.expthermflusci.2014.06.014

    0894-1777/ 2014 Elsevier Inc. All rights reserved.

    Corresponding author. Address: Mechanical Engineering, Shahrood University

    of Technology, P.O. Box 316, Shahrood, Iran. Tel./fax: +98 273 3300258.

    E-mail address:[email protected](A.J. Moghadam).

    Experimental Thermal and Fluid Science 58 (2014) 914

    Contents lists available at ScienceDirect

    Experimental Thermal and Fluid Science

    j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / e t f s

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    Because of the better light-heat conversion characteristics of the

    CNTH2O nanofluid compared to the TiO2H2O nanofluid, the

    temperature of the CNTH2O nanofluid is higher than that of the

    TiO2H2O one. Lue et al. [11] examined thermal performance of

    an open thermo-siphon which uses CuoWater nanofluid for

    high-temperature evacuated tubular solar collectors. They showed

    that with optimal filling ratio 60% and optimal mass concentration

    1.2%, evaporating heat transfer coefficients may increase by about

    30% compared with those of pure water. Keshavarz and Razvarz

    [12] experimentally studied the effect of Al2O3/Water nanofluid

    on the efficiency enhancement of a heat pipe at different operating

    conditions. They concluded that the thermal efficiency of a heat

    pipe charged with nanofluids is higher than that of pure water as

    working fluid. Saidur et al.[13]also theoretically investigated the

    effect of using Al2O3/Water nanofluid on the performance of direct

    solar collector. They showed that using nanofluids within 1.0% vol-

    ume fraction gave a promising improvement on the direct solarcollector performance. Sani et al.[14]introduced a new nanofluid,

    made from dispersing carbon nanohorn in ethylene glycol, for solar

    energy applications. Their results show that this nanofluid is useful

    for increasing the efficiency of solar thermal devices and costs

    reduction (in comparison with carbon-black nanofluid). Natarjan

    [15]investigated the thermal conductivity enhancement of a base

    fluid using carbon nanotube (CNT). According to their results, if

    these fluids are used as heat transport media, the efficiency of

    the conventional solar water heater will be increased. Tyagi et al.

    [16] studied the capability of using a non-concentrating direct

    absorption solar collector (DAC) theoretically and compared its

    performance with a conventional flat-plate collector. In their

    research, a nanofluid composed of water and aluminum nanoparti-

    cles, was used as the absorbing medium. According to their results,the efficiency of a DAC with nanofluid is up to 10% higher than that

    of a flat-plate collector. Otanicar [17]studied environmental and

    economical effects of using nanofluids to enhance the solar collec-

    tor efficiency compared with conventional solar collectors. Otani-

    car et al. [18] studied experimentally the effect of different

    nanofluids on the efficiency of the micro-thermal-collector. He

    reported an efficiency improvement up to 5% by utilizing the nano-

    fluids as the absorption medium. Mahian et al. [19]examined the

    nanofluids applications in solar thermal engineering systems; in

    this review, the effects of nanofluids on the performance of solar

    collectors and solar water heaters were investigated from the effi-

    ciency, economic and environmental considerations viewpoints.

    The aim of the current experimental work is to investigate the

    effect of using particular nanofluid, CuOH2O, as an absorbingmedium (the working fluid) on the efficiency of a flat-plate solar

    collector. A review of the literature shows that there is no work

    on the flat-plate solar collector performance using CuO/water as

    the working fluid. For this purpose, a commercial flat plate collec-

    tor is selected to carry out the experiments in NorthEast of Iran

    during summer 2012. The effect of the absorbing medium mass

    flow rate on the collector efficiency is investigated. The efficiency

    values of nanofluid and water (as two working fluids) are

    compared.

    2. Experimental device and method

    2.1. Experimental procedure

    A schematic diagram of the experimental setup and the picture

    are shown inFigs. 1 and 2, respectively. The solar collector perfor-

    mance has been experimentally investigated in Mashhad, Iran (lati-

    tude N and longitude 59.37E). The collector specifications are given

    inTable 1. The working fluid is circulated through the collector by

    using an electrical pump. The solar system tank serves as a heat

    exchanger for absorbing the heat loaded from the collector and then

    delivering it to the cooling water. The tank capacity is nearly 20 l. A

    heat exchanger has been placed inside the tank to transfer heat load

    from the solar collector to the cooling water. A flow meter was

    installed on the pipe after the electric pump. A simple valve was also

    installed after the electric pump to control the working fluid mass

    flow rate. Two temperature sensors were used to measure the fluid

    temperature at the inlet and outlet of the solar collector. The ambi-

    ent temperature was measured by a thermometer. The total solar

    radiation was measured by a TES 1333 R solar meter. Also the wind

    Nomenclature

    AC surface area of solar collector (m2)

    Cp heat capacity (J/kg K)Cp,bf heat capacity of base fluid (J/kg K)Cp,np heat capacity of nanoparticles (J/kg K)FR heat removal factor

    GT global radiation (W/m2)_m mass flow rate (kg/min)

    n number of day in yearPt error of parametersPY overall errorQu rate of useful energy gained (W)t time (s)Ta ambient temperature (K)Ti inlet fluid temperature of collector (K)To outlet fluid temperature of collector (K)

    To,i collector outlet initial fluid temperature (K)To,s collector outlet fluid temperature after times (K)UL overall loss coefficient of solar collector (w/m2k)Xt measured parameters in error analysisY the calculated quantity from the measured results

    Greek Symbolssa absorptancetransmittance products time constant of solar collector (s)gi efficiency of flat-plate solar collectorb slope of collectord declinationu volume fraction; latitude

    Fig. 1. Schematic diagram of the experimental setup (1. Collector 2. Pump 3. Heat

    exchanger4. Tank 5. Thermometer 6. Solar meter 7. Controlvalve 8. Automate valve9. Rotameter).

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    speed was measured by a PROVA (AV M-0736.19) anemometer. The

    instruments were calibrated for each individual experiment.

    In this study, deionized water and water-based CuO nanofluidswere used as the working fluid. Copper oxide spherical nanoparti-

    cles with purity 99.9% and mean diameter of 40 nm are purchased

    from NANOSANY CORPORATION. The black CuO nanoparticles

    which are insoluble in water have a bulk density and true density

    of 0.79 g/cm3 and 6.4 g/m3, respectively. The nanofluids have been

    prepared by dispersing CuO nanoparticles into the base fluid

    directly; after which they were oscillated continuously for about

    2 h in an ultrasonic homogenizer (XL-2020). The volume fraction

    of nanoparticles in the fluid was 0.4%. The prepared nanofluid

    solution is illustrated inFig. 3. The nanoparticle diameter and the

    nanofluid volume fraction were selected based on the previous

    studies [618]. Otanicar et al. [16] have investigated the effects

    of variety of nanoparticles: carbon nano-tubes, graphite, and silver

    on performance of a flat plate collector and reported a rapid effi-

    ciency increases up to volume fraction of 0.4 followed by a leveling

    off from 0.5. Here 0.4 is selected as volume fraction for higher

    collector performance and also to avoid particle precipitation and

    instability in the base fluid.

    2.2. Testing method

    The ASHRAE Standard 86-93 [20] for testing thermal perfor-

    mance of a solar collector is certainly one of the most important

    standards used to evaluate the performance of flat-plate and

    concentrating solar collectors. The standard calculates the perfor-

    mance by obtaining the values of instantaneous efficiency for var-

    ious combinations of incident radiation, ambient temperature, and

    inlet fluid temperature. This requires experimental measurement

    of the incidence solar radiation rate as well as the energy rate

    absorbed by the working fluid. It should be pointed out that the

    experiments have to be performed under a steady state or quasi-

    steady-state condition. In addition, some experiments should be

    performed to examine the collector transient thermal response

    characteristics.

    The optimum collector slope is calculated as follows[21]:

    b j; dj 1

    where ; is the latitude and d is given by:

    d 23=45sin 360n 284

    365

    2

    in which, n is the number of day in a year. In this study, the opti-

    mum slope of the collector is obtained 17for a two-month period.

    The collector heat capacity can be defined in terms of a time con-

    stant. It is also necessary to determine the time response of the

    solar collector in order to evaluate the transient behavior of the col-lector and to select the correct time intervals for steady-state effi-

    ciency tests. The time constant of a collector is the time required

    for the fluid leaving the collector to arrive 63% of its final steady

    state value after a step change in incident radiation:

    To;sTo;iTo;iTi

    0:368 3

    where,To,s is the collector outlet fluid temperature after time t,To,iis the collector outlet initial fluid temperature, and Tiis the collector

    inlet fluid temperature.

    The mass flow rate accuracy must be held within 1%, irradia-

    tion must be steady within 50 W/m2, the outdoor ambient

    temperature must not vary more than 1.5 K, and the inlet temper-

    ature must be within 0.1 K for the entire test period. The pre-dataperiod is defined to maintain steady-state conditions during a

    specified time interval prior to the data period. A test period con-

    tains both the pre-data and the data periods. For outdoor tests with

    a fixed test setup, the pre-data period is 15 min and the data period

    is set to a 5 min interval or an interval equal to the collector time

    constant.

    2.3. Efficiency calculation

    The ASHRAE Standard suggests performing the experiments in

    various inlet temperatures. An acceptable distribution of inlet tem-

    peratures is obtained by setting Tito ambient air temperature, 30%,

    60%, 90% the manufacturers recommended maximum operating

    temperature for the collector. After steady state conditions aremet, the data of each test period are averaged and used in the

    Fig. 2. A picture of the experimental setup.

    Table 1

    Specifications of the flat-plate solar collector.

    Specification Dimension Unit

    Occupied area 200 94 9.5 cmAbsorption area 1.51 m2

    Weight 38.5 kg

    Frame (Al6063 extruded)

    Glass (float) t= 4 mm

    Header pipe (cu) U = 22, t= 0.9 mm

    Connector riser pipe to absorber sheet (cu) U = 10, t= 0.9 mm

    Absorption sheet:

    Thermal emission: 7%

    Solar absorption: 96.2%

    Coating method: vacuum

    Magnetron sputtering

    Fig. 3. Production of nanofluid.

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    decreasing the mass flow rate leads to increasing the collector

    efficiency; since the low mass flow rate and hence the small fluid

    velocity causes absorbing more solar energy. In this case, the

    highest efficiency is achieved for 1 kg/min. Therefore, it can be

    concluded that the optimum mass flow rate depends upon the

    working fluid thermal characteristics. The Reynolds numbers for

    mass flow rates of 3, 2, and 1 kg/min are 1857, 1104 and 977,

    respectively [24]. Increasing mass flow rate increases Reynolds

    and Nusselt numbers, but decreases the temperature difference

    between the collector inlet and outlet. Thus, the heat transfer rate

    is influenced by these two parameters. Table 3 show that the FR(sa)

    value of the collector is highest for 1 kg/min, and theFRULvalue in

    this mass flow rate is lowest. Therefore, based on Eq.(8), the high-

    est efficiency of the solar collector is attained for this mass flow

    rate. According toFig. 5, the solar collector efficiency is optimum

    for the 1 kg/min mass flow rate.

    Figs. 6 and 7show the effect of working fluids on the collector

    efficiency for each mass flow rate. As shown in Fig. 6, the efficiency

    of the flat-plate solar collector with CuO nanofluid at 3 kg/min is

    almost the same as water at 2 kg/min (Fig. 7) and 1 kg/min

    (Fig. 8). Generally, the solar collector efficiency with nanofluid is

    higher than that of water. This can be deduced by comparing the

    value ofFR(sa) (the absorbed energy parameter) and UL(heat loses)for CuO nanofluid and water inTables 2 and 3. The tables values

    show that when the absorbed energy parameter is high and the

    collector heat loss is low, the efficiency is increased. Averagely,

    the efficiency values for 2 and 1 kg/min mass flow rates in the case

    CuO nanofluid are higher than that of water by 4.74% and 21.8%,respectively.

    Fig. 9shows that the efficiency of CuO nanofluid (1 kg/min) is

    higher than that of water (2 kg/min) by 16.7%; the errors were

    calculated for each data set. In general, there were 96 data for effi-

    ciency calculations. Error values for each data set were calculated

    by using Eq. (9). Sampling error calculation for one data set is given

    inTable 4. The maximum and minimum values of error are found

    to be 8.4% and 1.7%, respectively. When a nanofluid is selected as

    the working fluid, its nanoparticles serve as traveling media, and

    their mass migration phenomenon helps the heat transfer

    enhancement. Adding CuO nanoparticles to water produces a

    nanofluid that has some advantages (compared with pure water)

    to enhance heat transfer. The darkened working fluid with better

    absorptivity than water (and also enhanced thermal conductivity),

    the Brownian motion of the particles as well as enlarged heat

    Table 3

    Thermal characteristics of the collector with nanofluid as working fluid in various

    mass flow rate.

    Mass flow rate (kg/min) s (sec) FR (sa) UL

    1 87 0.7574 4.38

    2 98 0.7081 11.17

    3 110 0.5231 8.76

    Fig. 6. The efficiencyof the flat-platesolarcollector forwater andnanofluid in 3 kg/min mass flow rate.

    Fig. 7. The efficiencyof theflat-plate solar collector for water andnanofluid in 2 kg/

    min mass flow rate.

    Fig. 8. The efficiencyof theflat-plate solar collector for water andnanofluid in 1 kg/

    min mass flow rate.

    Fig. 9. The flat-plate solar collector efficiency for water and nanofluid at their

    optimum mass flow rates.

    Table 4

    Sampling error calculation for one data set.

    Inlet

    temperature

    Outlet

    temperature

    Total

    radiation

    Mass flow

    rate

    Data (Xt) 58.4 68.2 1255 0.033

    Error (Pt) 0.1 0.1 1 0.0017@Y@Xt

    Pt 0.0055 0.005498 0.00043 0.027766

    Efficiency (Y) 0.544

    Error of efficiency (PY) 0.028838

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    transfer surface (between the nanoparticles and the base fluid), all

    together improve the heat transfer process; and the experiment

    results are well justified.

    4. Conclusions

    The effects of using CuO nanofluid as the absorbing medium

    on the flat-plate solar collector efficiency have been studied

    experimentally. The experiments are carried out in Mashhad, Iran

    (latitude 36.19N and longitude 59.37E). The influence of the mass

    flow rate on the solar collector efficiency has also been investi-

    gated. The working fluid mass flow rate has been selected in the

    range of 13 kg/min. The volume fraction of nanoparticles is set

    to 0.4%; the particle dimension is 40 nm. The results demonstrate

    that using CuOH2O nanofluid increases the solar collector effi-

    ciency in comparison with that of water by 16.7% (especially in

    the optimum mass flow rate). The experimental results also prove

    that the highest heat absorption by the collector occurs at different

    mass flow rates for water and nanofluid. The optimum mass flow

    rate depends on the working fluid thermal characteristics.

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