Edo-cal-me-gnr-Int-xxx-014-216-244-Rev.a-heating Coil and Suction Heater Calculatin Report for Crude...
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A 05.02.2014 ISSUED FOR INFORMATION M.C. Z.K. E.D.
Rev.No.
Date DescriptionPrepared Checked Contr. By Onay EDOPEC
ORIGINATOR Published by
.
EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET
LİMİTED ŞİRKETİ
Document Title
HEATING COIL AND SUCTION HEATER CALCULATIN REPORT FOR CRUDEOIL STORAGE TANK
ead Office :
Palmiye Mah. Adnan menderes Bulv.
Oktay Sitesi No: 9/8 PK = 33100
Yenişehir /Mersin –TURKEY
P:+90 324 3260595
F:+90 324 3260596
www.edopec.com. [email protected]
Document No.EDO CAL ME GNR INT XXX 014 216 244 Rev A
Co. Org.
Cod
Doc
Type
Disc.
Code
Unit
Code
Prj.
type
Prj.
NO
Pr ı j.
Year
Pro.Doc.
Seq.No
DCCSeq.No
Page Scale
13
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Project:
Document Title:
Revision:
INDE
1. I
2.
3.
3.1.
3.2.
3.3.
3.4.
3.5.
4.
4.1.
4.2.
5.
EDOPEC E
HEATING C CRUDE O
A
TRODU
ESIGN C
EAT LOS
ESIGN D
EAT LOS
EAT LOS
EAT LOS
VERALL
OIL LEN
ESIGN D
ALCULA
ESOLUTI
ERJİ
OIL AND SUCTION HEIL STORAGE TANK
Date: 05.02.2014
TION ......
NDITIO
SCALCU
TA .........
S THROU
S THROU
S THROU
HEAT LO
TH CAL
TA .........
ION........
ON SHEE
TER CALCULATIN RE
................
S AND S
ATION ...
................
GH INSU
GH EAR
GH ACC
SS ...........
ULATIO
................
................
T .............
PORT FOR
................
ANDAR
................
................
ATED T
H FOUN
SSORIE
................
(Ethylene
................
................
................
Prj. Identificatio
Document No.:
................
S ............
................
................
NK BOD
ATION ....
...............
................
Glycol) ....
................
................
................
n:
EDO-CA AND SUSTORAG
................
................
................
................
..............
................
................
................
................
................
................
................
TS EN ITS OHSAS 18
P
-ME-GNR-INT-XXX-014TION HEATER CALC
E TANK
................
................
................
................
................
................
................
................
................
................
................
................
O 9001:2008 ;TS EN IS01:2008 ; Certificate No
age 2 O
-216-244-REV.A-HEATILATIN REPORT FOR
................
................
................
................
................
................
................
.............. 1
.............. 1
.............. 1
.............. 1
.............. 1
O 14001:2005: 764/01/02/03
F 13
NG COILCRUDE OIL
3
4
5
5
6
9
9
0
0
1
1
3
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8/19/2019 Edo-cal-me-gnr-Int-xxx-014-216-244-Rev.a-heating Coil and Suction Heater Calculatin Report for Crude Oil Storage…
3/13
Project:
Document Title:
Revision:
1. IN
This rem3)(SuKeyston
EDOPEC E
HEATING C CRUDE O
A
RODU
ort includorted Co
e Petroleu
ERJİ
OIL AND SUCTION HEIL STORAGE TANK
Date: 05.02.2014
TION
s the hee RoofLtd.
TER CALCULATIN RE
ting coilrude Oil
PORT FOR
nd suctiotorage T
Prj. Identificatio
Document No.:
n heaternk which
n:
EDO-CA AND SUSTORAG
alculationis ordere
TS EN ITS OHSAS 18
P
-ME-GNR-INT-XXX-014TION HEATER CALC
E TANK
of 5000 to Deres
O 9001:2008 ;TS EN IS01:2008 ; Certificate No
age 3 O
-216-244-REV.A-HEATILATIN REPORT FOR
BBL(795om by G
O 14001:2005: 764/01/02/03
F 13
NG COILCRUDE OIL
0lf
-
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Project:
Document Title:
Revision:
2. D
Calculati
Design1. Ashre2.Heat3.Handb
EDOPEC E
HEATING C CRUDE O
A
SIGN C
ns are ma
Code :handboo
ransfer Aook of Pet
ERJİ
OIL AND SUCTION HEIL STORAGE TANK
Date: 05.02.2014
NDITIO
e accordin
fundemeractical A
roleum Pr
TER CALCULATIN RE
NS AND
to below li
tals (ASHproach.(Ycessing.(
PORT FOR
STAND
ted standa
REA,2009unusA.Çeavit S.J Jo
Prj. Identificatio
Document No.:
RDS
rds and con
gel,seconnes and P
n:
EDO-CA AND SUSTORAG
ditions.
d edition)eter R.Puj
TS EN ITS OHSAS 18
P
-ME-GNR-INT-XXX-014TION HEATER CALC
E TANK
do)
O 9001:2008 ;TS EN IS01:2008 ; Certificate No
age 4 O
-216-244-REV.A-HEATILATIN REPORT FOR
O 14001:2005: 764/01/02/03
F 13
NG COILCRUDE OIL
-
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Project:
Document Title:
Revision:
3. H
3.1.
Tank Dia
Tank Hei
Minimu
Assume
Crude ‐O
Isolation
Maximu
EDOPEC E
HEATING C CRUDE O
A
AT LOS
ESIGN
meter
ght
AmbientT
Soil Tempe
il Maintain
material mi
Wind Spe
ERJİ
OIL AND SUCTION HEIL STORAGE TANK
Date: 05.02.2014
CALC
ATA
mperature
rature
emperatur
neral rock w
d
TER CALCULATIN RE
LATION
DESIG
ood thickne
PORT FOR
DATA
ss
Prj. Identificatio
Document No.:
D
H
TaTs
Tm
ti
Vs
n:
EDO-CA AND SUSTORAG
29,2
13
‐16
16
60
0,05
135
TS EN ITS OHSAS 18
P
-ME-GNR-INT-XXX-014TION HEATER CALC
E TANK
m
m oC oC
oC
m
Km/h
O 9001:2008 ;TS EN IS01:2008 ; Certificate No
age 5 O
-216-244-REV.A-HEATILATIN REPORT FOR
O 14001:2005: 764/01/02/03
F 13
NG COILCRUDE OIL
-
8/19/2019 Edo-cal-me-gnr-Int-xxx-014-216-244-Rev.a-heating Coil and Suction Heater Calculatin Report for Crude Oil Storage…
6/13
Project:
Document Title:
Revision:
3.2.
t •
•
•
d
•
•
r
•
f
•
Ta
H
EDOPEC E
HEATING C CRUDE O
A
EAT LO
alculating
nk informMaintain t
Minimum
Insulation
alculatiose the Ma
ifferential.
ith the ∆
Obtain ∆
aintain te
T = (Tm)
Determin
tes(Qv) f
Determin
r themost
Calculate
v = Ai.qv.f
ble 1: Hea
6887)( Adobe
PDFXML
ERJİ
OIL AND SUCTION HEIL STORAGE TANK
Date: 05.02.2014
SS THR
the Qv (H
ation:emperatur
ambient t
thickness
Procedintain and
and the i
by subtra
perature
(Ta)
the heat
r typical t
the insul
commonl
the total h
i .f w
t Loss Ra
crobat
ocument )
TER CALCULATIN RE
OUGH I
eat Loss t
e (Tm)
mperatur
re:minimum
sulation t
cting the
(Tm):
loss rate (
mperatur
tion adjus
used tan
eat loss th
e through
PORT FOR
SULAT
rough In
(Ta)
ambient t
hickness,
inimum a
v) for the
differenti
tment fact
k insulatio
rough the
Insulated
Prj. Identificatio
Document No.:
ED TAN
ulated Ta
mperatur
calculate t
mbient te
applicatio
als and in
or. Table
ns.
tank body
Tank Bod
n:
EDO-CA AND SUSTORAG
BODY
k Body) r
s to arriv
he Qv:
perature
n. Table 1
ulation th
0 provide
:
from Pa
TS EN ITS OHSAS 18
P
-ME-GNR-INT-XXX-014TION HEATER CALC
E TANK
equires th
at the te
(Ta) from
shows th
icknesses
s insulatio
e 21(RAY
O 9001:2008 ;TS EN IS01:2008 ; Certificate No
age 6 O
-216-244-REV.A-HEATILATIN REPORT FOR
following
perature
he
heat-los
n factors
CHEM-D
O 14001:2005: 764/01/02/03
F 13
NG COILCRUDE OIL
-
-
8/19/2019 Edo-cal-me-gnr-Int-xxx-014-216-244-Rev.a-heating Coil and Suction Heater Calculatin Report for Crude Oil Storage…
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Project:
Document Title:
Revision:
Gr
Ad
PDF
EDOPEC E
HEATING C CRUDE O
A
aph 1:Hea
obe Acrobat
ML Document )
Table
alculatio
ERJİ
OIL AND SUCTION HEIL STORAGE TANK
Date: 05.02.2014
t Loss Ra
: Insulati
:
TER CALCULATIN RE
e through
n Adjust
Technic
PORT FOR
Insulated
ent Facto
l -Page 6
Prj. Identificatio
Document No.:
Tank Bod
rs for Typi
) Adobe Acrobat
Document
n:
EDO-CA AND SUSTORAG
((RAYC
al Insulat
)
TS EN ITS OHSAS 18
P
-ME-GNR-INT-XXX-014TION HEATER CALC
E TANK
EM-DG-
ions (Chro
O 9001:2008 ;TS EN IS01:2008 ; Certificate No
age 7 O
-216-244-REV.A-HEATILATIN REPORT FOR
56887) (
malox-
O 14001:2005: 764/01/02/03
F 13
NG COILCRUDE OIL
-
8/19/2019 Edo-cal-me-gnr-Int-xxx-014-216-244-Rev.a-heating Coil and Suction Heater Calculatin Report for Crude Oil Storage…
8/13
Project:
Document Title:
Revision:
q
f i
f
8
q
f i
f
EDOPEC E
HEATING C CRUDE O
A
T = (Tm)
v = 5.03
w = π.D.H
t = π.D.S/
i = Aw + A
= 1.176 fr
= 1.15 (
5 mph of
v = Ai.qv.f
here:
w is the T
is the Ra
t is the Ta
i is the To
v is the He
is the Ins
is the Wi
v is the H
ERJİ
OIL AND SUCTION HEIL STORAGE TANK
Date: 05.02.2014
(Ta) = 6
/ft2From
= π.29.2.
Figu
2 = π.29.2
= 1192.5
om Table
5 for eac
esign Wi
i .f w = 200
nk Wall S
ius of Ro
nk Top Su
al Insulat
at Loss R
lation Adj
d Speed
at Loss t
TER CALCULATIN RE
– (-16) =
Table 1 o
13 = 1192.
re 1: Dime
. 14.65/ 2
+ 671.95
2 for Rock
5 mph o
d Speed)
9.3 . 5.03
urface Ar
of (Coned
rface Are
d Surface
te
ustment F
Adjustme
rough Ins
PORT FOR
76 °C (13
Graph 1
55 m2
nsions of
= 671.95
= 1864.5
wood at
er 20 mp
.1.176 . 1
a
Top)
Area
ctor
t Factor
lated Ta
Prj. Identificatio
Document No.:
6.8 °FTD)
or 136.8°
Cone Roo
m2
m2 (2006
aintain T
up to %1
.15 = 136
k Body
n:
EDO-CA AND SUSTORAG
TD
(in decim
,3ft2)
mperatur
5regardle
23Watt
TS EN ITS OHSAS 18
P
-ME-GNR-INT-XXX-014TION HEATER CALC
E TANK
eter)
of 60°C(
s of wind
O 9001:2008 ;TS EN IS01:2008 ; Certificate No
age 8 O
-216-244-REV.A-HEATILATIN REPORT FOR
140°F)
speed for
O 14001:2005: 764/01/02/03
F 13
NG COILCRUDE OIL
-
8/19/2019 Edo-cal-me-gnr-Int-xxx-014-216-244-Rev.a-heating Coil and Suction Heater Calculatin Report for Crude Oil Storage…
9/13
Project:
Document Title:
Revision:
3.3.
∆
Qb
W
Qb
3.4.
EDOPEC E
HEATING C CRUDE O
A
EAT LO
able 3: H
= Tm – Ts
= 4673
ere:
is the He
EAT LO
Table 4
m = 889
here:
m is the H
ERJİ
OIL AND SUCTION HEIL STORAGE TANK
Date: 05.02.2014
SS THR
eat Loss f
= 60 – 16
at 79.2°F
t Loss thr
SS THR
: Heat Los
at 79.2°
eat Loss
TER CALCULATIN RE
OUGH E
r a Concr
H
= 44°C (7
TD for a d
ough Eart
OUGH A
s for a Ma
TD
rom Man
PORT FOR
ARTH F
ete Slab o
56887) ( Ad
PDFX
9.2°FTD)
iameter of
Foundati
CCESS
nhole (W)
ole
Prj. Identificatio
Document No.:
UNDA
r Earth Fo
obe Acrobat
ML Document )
29.2 met
on
RIES
((RAYCH
n:
EDO-CA AND SUSTORAG
ION
undation (
rs
M-DG-H
TS EN ITS OHSAS 18
P
-ME-GNR-INT-XXX-014TION HEATER CALC
E TANK
) ((RAY
6887) (
A
PDF
O 9001:2008 ;TS EN IS01:2008 ; Certificate No
age 9 O
-216-244-REV.A-HEATILATIN REPORT FOR
HEM-DG
obe Acrobat
XML Document
)
O 14001:2005: 764/01/02/03
F 13
NG COILCRUDE OIL
-
-
8/19/2019 Edo-cal-me-gnr-Int-xxx-014-216-244-Rev.a-heating Coil and Suction Heater Calculatin Report for Crude Oil Storage…
10/13
Project:
Document Title:
Revision:
3.5.
f
4. C
EDOPEC E
HEATING C CRUDE O
A
Table 5:
h = 141
here:
h is the H
a = Qm +
here:
a is the H
VERAL
t = (Qv +
here:
t is the O
is the Sa
IL LEN
ERJİ
OIL AND SUCTION HEIL STORAGE TANK
Date: 05.02.2014
Heat Los
at 79.2°F
at Loss f
h = 889
at Loss f
L HEAT
b+ Qa) .f s
erall Heat
ety Factor
TH CAL
TER CALCULATIN RE
for a Ha
TD
r aHandh
141 = 103
r Access
LOSS
= (13652
Loss
(20%)
CULATI
PORT FOR
dhole (W)
le
0 W at 79
ries
+ 4673 +
ON (Ethyl
Prj. Identificatio
Document No.:
((RAYCH
.2°FTD
1030) . 1.
ne Glycol)
n:
EDO-CA AND SUSTORAG
EM-DG-H
= 17067
TS EN ITS OHSAS 18
P
-ME-GNR-INT-XXX-014TION HEATER CALC
E TANK
56887) ( A
PD
Watt (58
O 9001:2008 ;TS EN IS01:2008 ; Certificate No
age 10 O
-216-244-REV.A-HEATILATIN REPORT FOR
dobe Acrobat
FXML Document )
354btu/h
O 14001:2005: 764/01/02/03
F 13
NG COILCRUDE OIL
-
8/19/2019 Edo-cal-me-gnr-Int-xxx-014-216-244-Rev.a-heating Coil and Suction Heater Calculatin Report for Crude Oil Storage…
11/13
Project:
Document Title:
Revision:
4.1.
4.2.
EDOPEC E
HEATING C CRUDE O
A
ESIGN
Ethylene Gl
Ethylene Gl
Tube Metal
Crude Oil Re
Ethylene Gl
Crude Oil M
Crude Oil H
Heating Coil
ALCUL
s = 1/(h +
here:
s is the O
c = 169,3
eg-c = Hs .
c-eg = Ho .
here:
cis the As
eg-c is the
c-o is the
o that gett
hus;
r = Qeg-c =
ERJİ
OIL AND SUCTION HEIL STORAGE TANK
Date: 05.02.2014
ATA
col (%50) R
col (%50) F
Resistance F
sistance Fac
col (%50) In
intain Tem
at Transfer
Outside Dia
TION
r eg + r t + r
erall Heat
°F (Assu
(Ti – Tc) =
(Tc – Tm)
umed Coi
Heat Tran
eat Tran
ing nearly
Qc-o =83
TER CALCULATIN RE
sistance Fa
uling Resist
actor
tor
let Tempera
erature
Coefficient
meter
) = 1/(0.0
Transfer
ption)
125 . (17
28.30 . (
l Outside
sferred Et
ferred Coi
same res
.75 btu/h.
PORT FOR
ESIGN D
tor (1/Heg)
nce Factor
ture
005 + 0.0
oefficien
– 169.35
169.354 –
emperat
ylene Gl
l to Crude
lts from
t².°F
Prj. Identificatio
Document No.:
TA
h
re
rtro
Ti
T
H
Dc
20 + 0.00
for Ethyl
4) = 830.
140) = 83
re
col to Coil
Oil
eg-c andQc
n:
EDO-CA AND SUSTORAG
0.00
0.00
0.00
0.00
176 (
140 (
28.3
0.2
05 + 0.00
ne Glycol
5 btu/h.ft²
.72 btu/h
-o,ourassu
TS EN ITS OHSAS 18
P
-ME-GNR-INT-XXX-014TION HEATER CALC
E TANK
5 h.ft².°F
0 h.ft².°F
5 h.ft².°F
0 h.ft².°F
0) °F(°
0) °F(°
0 btu/h.
ft
0) = 125
Side
.°F
.ft².°F
med Tcis
O 9001:2008 ;TS EN IS01:2008 ; Certificate No
age 11 O
-216-244-REV.A-HEATILATIN REPORT FOR
/Btu
/Btu
/Btu
/Btu
)
)
t².°F
tu/h.ft².°F
orrect.
O 14001:2005: 764/01/02/03
F 13
NG COILCRUDE OIL
-
8/19/2019 Edo-cal-me-gnr-Int-xxx-014-216-244-Rev.a-heating Coil and Suction Heater Calculatin Report for Crude Oil Storage…
12/13
Project:
Document Title:
Revision:
L
L
6
EDOPEC E
HEATING C CRUDE O
A
here:
r is the H
c = Qt / Qr
c = Ac/(π.
here:
c is the H
t is the O
c is the Le
0°C.
ERJİ
OIL AND SUCTION HEIL STORAGE TANK
Date: 05.02.2014
at Transf
= 582354
c) = 701/
at Transf
erall Heat
ngth of 2”
TER CALCULATIN RE
rred Ethyl
/ 830.75 =
(π.0.2) =1
r Area Re
Loss from
Sch40 Coi
PORT FOR
ene Glyco
701 ft2
116 ft (34
quired
Tank
l Require
Prj. Identificatio
Document No.:
l to Crude
mt)
to Mainta
n:
EDO-CA AND SUSTORAG
Oil
in Crude
TS EN ITS OHSAS 18
P
-ME-GNR-INT-XXX-014TION HEATER CALC
E TANK
il Tempe
O 9001:2008 ;TS EN IS01:2008 ; Certificate No
age 12 O
-216-244-REV.A-HEATILATIN REPORT FOR
ature at
O 14001:2005: 764/01/02/03
F 13
NG COILCRUDE OIL
-
8/19/2019 Edo-cal-me-gnr-Int-xxx-014-216-244-Rev.a-heating Coil and Suction Heater Calculatin Report for Crude Oil Storage…
13/13
5. RESOLUTION SHEET
COMMENTS RESOLUTION SHEET
Comments Sheet Number:
Subject: HEATING COIL AND SUCTION HEATER CALCULATIN REPORT FOR CRUDE OIL STORAGE TANK
Originated By:
Document /Drawing No.
Rev.Seq.No.
COMMENTS DESIGNER'S / CONTRACTOR'S RESPONSES
Please refer to all marked-up comments.
DER-CAL-CE-CNS-EPC-001-2012-010-010-
Rev-B
3
1 Page-2, Updete index table. Index table corrected2 Page-6, Provide reference for data. (Table-1) RAYCHEM-DG-H56887, Page 21
3 Page-7, Provide reference for data. (Graph-1) RAYCHEM-DG-H56887, Page 22
4 Page-7, Provide reference for data. (Table-2) Chromalox-Technical, Page I-11
5 Page-8, Provide the backup for this statement Chromalox-Technical, Page I-11
6 Page-9, Provide reference for data. (Table-3) RAYCHEM-DG-H56887, Page 23
7Page-10, Provide the backup for data(Ethylene Glycol %50 Resistance Factor)
NAKA-E5F07, Page 10 (Thermal Resistance = 1/Heat TransferCoefficient)
8Page-10, Provide the backup for data(Ethylene Glycol %50 Fouling ResistanceFactor)
http://www.hcheattransfer.com/fouling_factors2.html
9Page-10, Provide the backup for data (TubeMaterial Resistance Factor)
Handbook of Petroleum Processing, David S.J. Jones and Peter R.Pujado, Page 605
10Page-10, Provide the backup for data (Crude
Oil Resistance Factor)
Handbook of Petroleum Processing, David S.J. Jones and Peter R.
Pujado, Page 541 (Heavy HC)
11Page-10, Provide the backup for data (CrudeOil Heat Transfer Coefficient)
http://www.engineeringpage.com/technology/thermal/transfer.html#coil
(Organic ‐ Organic 160 w/m2K)
