Ecotran Ppt(English)

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Technical data sheet - PPS.

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  • INTRODUCTION

    POLYPHENYLENE SULFIDE

  • SK Group

    SK Group is a Fortune 65th, 3rd largest conglomerate in Korea, GDP 10.3% & Export 10% SK Group has built up a strong global network with 210 corporations, 83 subsidiaries in 42 countries

    Energy & Chemicals

    - Petroleum - Gas - Petro Chemicals - Specialty Chemicals - Life Science & Pharmacy

    Telecommunications

    - Mobile Communication - Semiconductor - International-Communication - IT Consulting - System Integration

    Trading & Services

    - Trading - Engineering-Construction - Hotel & Duty-free shop - Securities

    2007

    76.5

    3.52.1

    4.0

    5.5

    2.6

    99.188.9

    104.4

    134.1

    2008 2009 2010 2011

    Financial Highlight (Bil.USD)

    51.4%Energy & Chemicals25 Companies

    17.7 %Telecommunications

    24 Companies

    30.8 %Trading & Services

    27 Companies

    134.1 Bil. USD (2011)

  • SK Chemicals

    65 %Green Chemicals Business

    35 %Life Science Business

    Sales

    We care for the futureHealthcare, Earthcare

    Global Leading Solution Provider in Eco-friendly Materials

    And Total Healthcare

    Revenue (Trillion KRW)

    1.55 trillion KRW = US$ 1.3 billion, 2011(1,150 KRW/USD)

    2007 2008 2009 2010 2011

    1.01 1.091.28 1.33

    1.55

  • SK Chemicals

    What SK chemicals

    provides

    Specialty Polymer Business

    Composite Business

    High Performance Plastic Business

    Bio- based Materials & Energy Business

    SKYPET(PET)

    SKYFLEX(Composite) ECOPRIME(Bio diesel) ECOPLAN(PLA)

    ECOTRAN(PPS) SKYBON(TPEE)SKYGREEN(PETG)

    ECOZEN(Bio-based Copolyester)

    PURATAN(PCT)

  • ECOTRAN Introduction1

    ECOTRAN Properties2

    ECOTRAN Applications3

    ECOTRAN Technical Support4

  • INTRODUCTION

    High PerformancePolymers

    Relative Temperature Index. & Performance

    Relative Temperature Index, C

    Heat Deflection Temperature, C

    EngineeringPolymers

    Commodities

    Amorphous Semi Crystalline

    PEEK

    LCP

    PPSPPA PCT

    PA 46

    PPSU

    PES

    PSU PEI

    PC PC-ABSPA 66

    PET

    PBT

    PPPOM

    PA 6

    PPO

    ABSPMMA

    PS

    PVCSAN

    LLDPE HDPE

    LDPE

    200180

    100

    120

    140

    160

    180

    200

    220

    240

    260

    220 240 260 280 300

    PPS

    PHENOLIC

    PBT

    PA 6/6

    PCT

    PA 4/6

    PPAPEI

  • INTRODUCTION

    Sn

    ExcellentChemical ResistanceNo known solvent below 200 C

    Exceptional Thermal StabilityUL Temperature Index 200 - 240 CHDT > 260 C

    Inherent Non-Flammability UL 94 : V0 /5 VA rating

    Superior MechanicalPropertiesHigh Tensile & Flexural StrengthHigh StiffnessProperties Retention at Elevated Temperatures

    Excellent DimensionalStabilityTight Molding TolerancesLow WarpageLow Creep

  • INTRODUCTION

    SK PPS is produced using differentiated & innovative process technology

    No by-product (NaCl) Low Impurities (Ions, Oligomers..)No Solvent

    Chlorine FreeLow Outgas (Low boiling point oligomers) Better Flowability(30~50% higher)

    Conventional Process

    SK Process

  • INTRODUCTION

    SK PPS is free from restricted hazardous substances.

    Halogens RoHS-6

    PFOS

  • INTRODUCTION

    History & Time Schedule

    2005~2006 SK PPS had own polymerization technology developed in beaker scale2007~2008 Unit process optimized and process design completed by operation of bench scale2009~2010 Operation of pilot plant began and feasibility for scale-up verified2010~2011 BEDP(Basic Engineering Design Package) for commercial plant completed. 30 patents in Korea and 101 patents in Overseas filed2011~2012 As of Nov. 2012, 21 patents registered

    2005.4PPS R&DLaunching

    2009.1PilotStart-upCapa. : 30 kg/Bx

    2009.3QOn-Spec.

    2012.3QSmall Scale- Commercial PlantCapa. : 100 Ton /yr

    2012.4QCommercial PlantInvestmentCapa. : 12,000 Ton/yrLocation : Ulsan Korea

    2015.3QCommercial plantStart-up

    2006.12BenchStart-up

  • PROPERTIES

    Compounding Grade

    Base Resin Grade

    Glass ReinforcedCompounds

    Glass & Mineral filled Compounds

    Super Tough Compounds

    Ecotran 1040G General purpose, Good flow, low flash, low off-gasEcotran 1040S High strength, low off-gas

    Ecotran 0302 Use for CompoundingEcotran 0502 Use for CompoundingEcotran 0703 Use for FilmEcotran 0704 Use for Fiber, Extrusion

    Ecotran 5060G General purpose, Good Dimensional stability, low off-gas

    Ecotran T2000 Un-filled GradeEcotran T2130 High Toughness GradeEcotran T2150 High Toughness Grade, High Flow

  • PROPERTIES

    Data Sheet

    PropertyGF40%1040G

    170

    1.3

    270

    14,000

    9

    40

    265

    210

    2.05

    280

    14,429

    12

    41

    265

    128

    1.3

    223

    19,399

    9

    33

    262

    60

    15.9

    88

    2,428

    8.8

    NB

    88

    152

    2.36

    198

    9,136

    10

    58

    248

    158

    1.58

    223

    9,995

    7.5

    27

    263

    GF40% HS1040S

    GF/MF 65%5060G

    Super tough un-filled

    T2000

    Super toughGF30%T2130

    Super toughGF50%T2150

    Tensile Strength (MPa)

    Elongation at break (%)

    Flexural Strength (MPa)

    Flexural Modulus (MPa)

    Charpy Impact Notched (KJ/m2)

    Charpy Impact Un-notched (KJ/m2)

    HDT ( C)

    This is representative data only. Updated data will be changed after grade evaluation.

  • APPLICATION

    Automotive

    HEV/EV Battery

    Coolant Systems

    Lighting

    Brake Systems Fuel Systems

    Engine Component

    Electrical Systems

  • APPLICATION

    Automotive

    Bobbins

    MWO

    Coffee Maker

    Hot water systems HDD

    Connectors

    Optical Device

    E/E & Appliance

  • TECHNICAL SUPPORT

    Tool Design Support- Based on Mold Flow Data- Tool Steel, Machine Requirements- Vents- Economical Number of Cavities- Molding Trials

    Generate Data- Including Development Tailor Made Test- Structural Analysis- Evaluate Design Alternatives- No Costly Proto Types- Aids Compound Selection- Define Grade to be Used

    Mold Flow Analysis- Filling pattern

    - Temperature Distribution- Pressure Requirements

    - Weld Line & Air Trap Locations- Cycle Time

    - Cooling Requirements- Gate Location & Number of Gates

    SolutionProvider

    Product Development, Processing Consideration

    CAE (Computer Aided Engineering)

    Technical Service

    CAEService