EcoStruxure Process Expert For AVEVA System Platform

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EcoStruxure Process Expert For AVEVA System Platform Confidential Property of Schneider Electric

Transcript of EcoStruxure Process Expert For AVEVA System Platform

Page 1: EcoStruxure Process Expert For AVEVA System Platform

EcoStruxure Process Expert

For AVEVA System Platform

Confidential Property of Schneider Electric

Page 2: EcoStruxure Process Expert For AVEVA System Platform

One EcoStruxure architectureServing four end markets with six domains of expertise

Page 2Confidential Property of Schneider Electric |

EcoStruxure

architecture

Connected products

Edge control

Apps, analytics & services

InfrastructureBuilding Data center Industry

EcoStruxure

Building

TM TM TM TM TM TM

EcoStruxure

Power

EcoStruxure

IT

EcoStruxure

Machine

EcoStruxure

Plant

EcoStruxure

Grid

Clo

ud a

nd/o

r on

pre

mis

es

End-t

o-e

nd

Cybers

ecuri

ty

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A Comprehensive Portfolio Powering Industry

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Page 4: EcoStruxure Process Expert For AVEVA System Platform

EcoStruxure architecture

Connected

products

Edge

control

Apps,

analytics &

services

En

d-t

o-e

nd

cyb

ers

ec

uri

ty

Clo

ud

an

d/o

r o

n p

rem

ise

EcoStruxure

Process Expert

SCADA SystemsEcoStruxure

Foxboro DCS

EcoStruxure

Triconex Safety Systems

Engineering

planning & operationsAsset performance

monitoring and control

Modicon

Industrial edge controlfor IIOT

Harmony

Altivar

Advanced operator interface, edge box and industrial relays

Variable speed drives and soft starters

TeSys Set Series

Comprehensive, robust portfolio of power distribution and motor control centers

EcoStruxure™ architecture

Sensors & RFID

Ecostruxure Plant Advisor

Harmony

Push buttons & signaling

EcoStruxure

Process instrumentation

Field services

Innovative & connected solutions for motor starters

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Page 5: EcoStruxure Process Expert For AVEVA System Platform

Plant

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• Altivar process

• Compact /

masterpact

• Power meters

• Tesys T

Edge control

Apps,

analytics &

services

Connected

products

• Modicon M580

• EcoStruxure Process

Expert

• Asset

management

• Historian

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EcoStruxure Process Expert for AVEVA System Platform

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What is it?

It is a Process Automation System for customers to design,

engineer, operate and maintain standardized control

systems based on Modicon PAC, and provides a seamless

Integration with AVEVA System Platform.

It provides an environment to design and reuse process

automation standards.

Suitable for

• Management of corporate Industrial Standards

• Management of Plant Control Systems

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Integrated automation systemMeeting customer challenges

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Optimize CAPEX through

project efficiency

• Faster delivery

• Master design costs

• Secure project risks

Reduce OPEX with optimized

operations and maintenance

• Improve plant

performance,

productivity, quality and

energy efficiency

• Ensure permanent

consistency

• Expand life of aging

equipment

Ensure continuous

improvement across lifecycle

• Adapt to market

demands

• Comply with new

regulations

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EcoStruxure Process Expert for AVEVA System PlatformHelping customer on their Digital Transformation, delivering business value from CAPEX to OPEX

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Engineer reduce

engineering cost

A Process Automation System

with a unified engineering tool to

boost efficiency, reduction on

engineering cost and faster

project delivery reducing time

to market.

Operate improve

operational profitability

A Process Automation

System with tools and

information in a format to

Empower Workforce to

make business decisions

to continuously improve

productivity.

Maintain

improved maintenance

A Process Automation

System with tools to

empower task force to

efficiently perform

maintenance task and faster

fault resolution to move

towards 100% uptime.

Optimise

improve plant performance

A Process Automation

System offering seamless

connectivity to business

intelligence tools for analysis

and Optimization

Design (*) reduce time

to market

Reduce time to market,

lower cost and risk by

reusing engineering

design to build the

automation System.

Asset centric system

Object oriented

Hardware abstraction

Multi user

Central repository

Server/client architecture

Standardization

0% programing – 100% configuration

Situational awareness

Abnormal configuration

Efficient alarm management

Remote monitoring, mobility

Global navigation

Runtime navigation services

Easier maintenance task

Deploy changes faster and secure

Historian/reporting

Workflow

MES

Condition monitoring

AVEVA engineering tools

to build P&ID and

instrumentation.

Simulation/digital twins

(*) Not planned

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EcoStruxure Process Expert highlightsA comprehensive architecture built on secure, field-proven components

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Edge

control

Connected

products

Profit from visibility

System-wide data access and embedded system features

optimize energy use and maintenance operations

Improved productivity

Better insight into operations

with built-in Ethernet

capability, high availability,

and system-wide diagnostics

for reduced downtime

Operational risk

management

Secure operations thanks

to advanced

cybersecurity features

and services

Plug-and-play connection to

devices using the most

common industrial network

standards

Apps,

analytics &

services

Field-proven components

Best-in-class, secure

connected products

Reduced time-to-profit

Object-based

configuration to drive

standardization and

reusability while reducing

design and

commissioning times

Device integration

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Field-proven componentsEcoStruxure Process Expert for AVEVA System Platform decreases project cost and risks by utilizing field-proven components

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• Modicon Controllers (M580, M340)

• Automation Devices Motion and Drives

(Starters, ATV, TeSys,…)

• Power Management Devices (Protective Relays,

Power Monitoring, Circuit Breakers,…)

• Scalable architecture to address small to

large applications

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Powerful engineering toolEngineering productivity, efficient commissioning and lifecycle management

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State of the art Object Oriented System to produce efficient, error proof designs which

perform at optimal levels of safety, efficiency and profitability

Minimize Error

Reduce Project Risk

Reduce Time to profit

Reduce Engineering Cost

Reduce CAPEX

Improve Quality

Ensure 100% uptime.

Deploy change without

stopping the process

• Object Oriented System. Design Once reuse many.

• Ready to use Libraries

• Modular Templates, adapted to customer needs.

• Multi User: Concurrent engineering

• Bulk Engineering Tool with Excel

• Automatic HMI application objects

• Late Binding

• Virtualization

• Central Repository

• Engineering traceability

• Management of Changes

• Access Control

• Virtual Simulation

• Zero Programming, 100% Configuration

• TVDA

• System based on Standards

• Quality Code• Traceability

• System Documentation

• Propagation of Changes

• Safe Deployment of Changes

• Hardware configuration changes

• Run Time Navigation Services

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Reduce total cost of ownershipObject oriented based engineering

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• Object model: Logical representation of the physical

machines, equipment, and assets of the plant

• The model is open and extensible

• Integrated objects offer consistency, error free.

• The object model enforces standardization and

reusability, saving time and resources

• A focus on sustainable efficiency with comprehensive

change control and propagation

• Unique real-time navigation services to provide

operators with contextual information

Engineering

application generation

Commissioning

application changesMaintenance

system lifecycle

Across

multiple sites

Lifecycle savings

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Improve operational profitability

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Run plant at peak performance with an efficient operation interface based on

Situational Awareness

Detect abnormal situation before alarms occurs

Reduce time to complete abnormal situation

Reduce operation errors and operators stress

• Values in context with the process

• Abnormal mode of operation

• Alarms categorized to prioritize operator actions

Comprehensive Alarm Management

• Segregation of alarms based on process, equipment, …

• Display of severity in context

• Shelving of alarms possible

• Silence an Alarm

• Inhibit Alarms

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General purpose library to cover 80% of automation needsA Library to increase operator and maintenance productivity, efficiency and effectiveness

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Smart devices

• Speed Drives (ATV –multiple models, including ATV6xx-)

• Soft Starters (AST22, ATS48)

• Digital protection relays (Sepam 20, 40, 80)

• Circuit Breakers: Compact NSX, MasterPact

• Motor Controllers and Starters (Tesys U & Tesys T)

• Harmonic Filters: AccuSine

• Power measurement (PM710, PM800, PM9C, PM1200,

PM5350)

Diagnostics

• PAC Modicon (M340, M580)

Parameter set management

Signal processing

• Analog Input, Analog Output, Digital Input,

Digital Output, Multiple Analog Input

On/off devices

• Motor, Motor 2 Speeds/Direction, Valve, Hand Valve,

Motorized Valve

Analog devices

• Control Valve, Motor Variable Speed, Motorized Valve

Process control

• PID, Pulse Width Modulator, Ramp, Split Range,

Internal Model Controller, 3 Steps Controller,

Lead Lag, Ratio

Sequential control

• ISA88 sequence manager

Auxiliary functions

• Alarms Summary, Setpoints (discrete, integer,

real and duration), Analog Selector, Message Box

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Improved information for faster fault resolution to

move towards 100% uptime

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Sequence of events Simulation / override / maintenance

• Process Events

and Operator

Action are

registered to find

source of

equipment fault.

• First Condition,

to identify root

cause of failure

or interlock.

• Asset Simulation to

test changes on the

control system before

deployment.

• Asset Override to

overcome production

failures.

• Asset Maintenance to

perform maintenance

task without impacting

production.

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Improved maintenanceFaster fault resolution to move towards 100% uptime

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Global navigation

Easier maintenance

• Digitize Maintenance Operations

• Access to the right information

• Runtime services to identify root cause of

operational issues

• One-Click access to all equipment information

• Process Oriented Maintenance

• Easier deployment of changes: Configuration,

no programming

• Central management of all plant activities.

• Version control, backup, …

Control logic

Documentation

Web

diagnostics

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OptimiseUnified operation center

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Access to a variety of applications that

connects plant assets with business systems:

Historian Recipe plus

Batch Workflow

Workflow Operations

EMS EcoStruxure Process Expert

Plant ModelControl Template

ManagementAutomation

Platform

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Extend system capabilities with apps & analyticsSmart operations, real-time profitability and asset performance

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Historian

• Capture and store high-

fidelity big data for

operational improvements

• Put real-time and historical

production data in

operations managers hands

for taking business

decisions

Batch

• Efficiently manages flexible,

multi-stream and multi-

product batch operations

• Real time profitability:

reduction in

manufacturing cost

Make informed decisions

• Capture the data, analyze it,

and provide the right

information to the right

people at the right time to

take the right action

Mobility

• Remote and secure plant

monitoring anywhere,

anytime from a mobile

• Access data to optimize

plant performance

anywhere, anytime

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…more than a Process Automation System

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Alert

• Circuit Breakers

• Power Monitoring

• Transformers

• Protection relay

Power devices

Process and Power management under the

same system to reduce energy cost by

measuring and mastering the efficiency of

the process.

Better understanding into energy usage and

manage the energy more effectively.

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EcoStruxure Process Expert maximizes operational profitability, safely

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Automation

platformCommunication Operation Engineering Libraries

• Field-proven

hardware platform

• Scalable

architecture

• Choice of controller

based on your

application

• Interoperability

OPC UA

• Modbus, Profibus,

IEC 61850 protocol

for device

communication

• Ethernet backbone

• High Performance

graphics for smart

and efficient

operations

• Audit trail

• Alarm management

• Runtime Navigation

Services

• Multi-user, access

control

• Productivity tools.

• Version control

• Asset driven design

• Object Oriented

System

• Asset Centric Design

• Ready to use

Process Library

based on Situational

Awareness

Page 21: EcoStruxure Process Expert For AVEVA System Platform