EcoCut Drilling and turning with only one tool - … · 2 EcoCutEcoCut +30%-19% +30%-1%...
Transcript of EcoCut Drilling and turning with only one tool - … · 2 EcoCutEcoCut +30%-19% +30%-1%...
EcoCutDrilling and turning withonly one tool
2
EcoCutEcoCutEcoCutEcoCutEcoCutEcoCut
+30%
-19%
+30%
-1%
+30%
-19%
+30%
-1%
Productivity
Increase inproductivity by+30%
reduction ofworkpiece costs by-19%
results in
Increase oftool life by
+30%
reduction ofworkpiece costs by
-1%
results in
Manufacturing costs(machine / manpower)
78 - 82 %
Material costs
14 - 18 %
Tooling costs
2 - 6 %
Increase in productivity:(parts produced per time unit)
Due to improved utilization of the availablemachine capacity considerable cost reduction
per workpiece becomes possible.In this context CERATIZIT EcoCut makes
a decisive contribution through:
- fewer tool changes- increase of vc
- increase of f- increase of ap
Turn the cost screw together with CERATIZIT
Increase of tool life:
As the average tool costs amount to only2 - 6 % of the workpiece costs, prolonging tool lifetypically can only reduce total costs minimally.
Break-down of workpiece costs
3
EcoCutEcoCutEcoCutEcoCutEcoCutEcoCut
EC 08 EC 10 EC 12 EC 14 EC 16 EC 18 EC 20 EC 25 EC 32
3.94
3.54
3.15
2.75
2.36
1.97
1.57
1.18
.79
.39
.0063
.0055
.0047
.0039
.0031
.0024
.0016
.0008
Drilling depth / feed
feed ipr
Dri
llin
g d
epth
(in
ch)
4
EcoCutEcoCutEcoCutEcoCutEcoCutEcoCut
EC08EC10
EC12
EC14
EC16EC18
EC20
EC25
EC32
EC08
EC10EC12
EC14EC16
EC18EC20
EC25
EC32
1.5D1.5D1.5D1.5D1.5D
1.5D1.5D1.5D1.5D1.5D
.630
.551
.472
.394
.315
.236
.157
.079
.002 .004 .006 .008 .010 .012 .014
.630
.551
.472
.394
.315
.236
.157
.079
.002 .004 .006 .008 .010 .012 .014
Face turning
Longitudinal turning
ap (inch)
feed ipr
feed ipr
Cutting depth / feed
ap (inch)
5
EcoCutEcoCutEcoCutEcoCutEcoCutEcoCut
EC08
EC10
EC12
EC14EC16
EC18
EC20
EC25
EC32
EC08
EC10
EC12
EC14
EC16
EC18
EC20
EC25
EC32
2.25D2.25D2.25D2.25D2.25D
2.25D2.25D2.25D2.25D2.25D
.315
.275
.236
.197
.157
.118
.079
.039
.002 .004 .006 .008 .010 .012 .014
.315
.275
.236
.197
.157
.118
.079
.039
.002 .004 .006 .008 .010 .012 .014
Cutting depth / feed
Face turning
Longitudinal turning
ap (inch)
ap (inch)
feed ipr
feed ipr
6
EcoCutEcoCutEcoCutEcoCutEcoCutEcoCut
EC08
EC10
EC12EC14
EC16EC18
EC20
EC25
EC32
EC08EC10
EC12EC14
EC16EC18
EC20EC25
EC32
3.0D3.0D3.0D3.0D3.0D
3.0D3.0D3.0D3.0D3.0D
.315
.275
.236
.197
.157
.118
.079
.039
.002 .004 .006 .008 .010 .012 .014
.315
.275
.236
.197
.157
.118
.079
.039
.002 .004 .006 .008 .010 .012 .014
Cutting depth / feed
Face turning
Longitudinal turning
ap (inch)
ap (inch)
feed ipr
feed ipr
7
EcoCutEcoCutEcoCutEcoCutEcoCutEcoCut
HB
grey cast ironperlitic / ferritic
perlitic / martensitic
ferritic
perlitic
tempered cast ironferritic
perlitic
annealed
annealed
tempered
annealed
tempered
tempered
annealed
tempered
annealed
tempered
ferritic
martensitic
< 12% Si
< 12% Si
> 12% Si
non hardened
hardened
machining alloy stock
(1% Pb)
brass, red bronze
bronze
lead free copper and
electrolytic copper
thermosetting plastics
fibre-reinforced plastics
hard rubber
non hardened
hardened
non hardened
* Rm = maximum tensile strength measured in Mpa
Cutting data valuesCutting data valuesCutting data valuesCutting data valuesCutting data values
HB
grey cast iron with
spheroidal graphite
stainless steel
annealed
quenched
quenched
hardened
ferritic / martensitic
austenitic
duplex
martensitic / austenitic
Workpiece material Type of treatment / alloy
Har
dn
ess
low alloyed steel
high alloyed steel
corrosion resistant steel
non alloyed steel
< 12% Si
< 12% Si
> 12% Si
aluminium wrought alloys
copper & copper alloys
(bronze, brass)
aluminium cast alloys
heat resistant alloys
annealed
hardened
annealed
hardened
cast
Fe-base
Fe-base
Ni- or Co-base
Ni- or Co-base
Ni- or Co-base
titanium alloyspure titanium
alpha- & beta-alloys
non metal materials
vc [sfpm] Drilling / turning
CM40H216T SR226 GM40 S40T
200
180
230-260
330
125
150-250
300
180
250-300
350
200
350
200
325
394 - 754
262 - 525
197 - 426
262 - 525
197 - 426
197 - 328
262 - 459
164 - 328
164 - 656
164 - 492
164 - 656
164 - 590
164 - 328
164 - 262
328 - 492
328 - 459
328 - 525
180
260
262 - 459
230 - 328
197 - 328
197 - 328
164 - 259
164 - 262
197 - 262
164 - 525
164 - 426
131 - 328
131 - 262
459 - 820
328 - 590
262 - 492
328 - 590
262 - 492
230 - 394
328 - 525
197 - 394
328 - 590
262 - 492
328 - 656
328 - 590
492 - 918
394 - 656
328 - 590
394 - 656
295 - 525
262 - 459
361 - 590
262 - 459
394 - 656
361 - 656
328 - 656
≤ 0,15% C
0,15% - 0,45% C
≥ 0,45% C
60
100
80
90
130
90
100
328 - 1640
328 - 984
262 - 590
197 - 492
328 - 820
164 - 394
98 - 164
65 - 164
65 -131
49 - 82
33 - 65
33 - 65
164 - 394
98 - 164
328 - 1640
328 - 984
328 - 1640
328 - 984
328 - 984
160
250
130
230
200
280
250
350
320
Rm 400
Rm 1050
**
AAAAA
FFFFF
RRRRR
NNNNN
SSSSS
8
1.5D / 3.0D (=l2)
2.25D (=l2)
EcoCut ø .315 - .630 inchEcoCut ø .315 - .630 inch
A
type,ordering description
indexableinsert
drawing shows right hand tool
Tools
EC 08 R - 1.5D 04-EEC 08 R - 2.25D 04-EEC 08 R - 3.0D 04 H-E
EC 08 L - 1.5D 04-EEC 08 L - 2.25D 04-EEC 08 L - 3.0D 04 H-E
EC 10 L - 1.5D 05-EEC 10 L - 2.25D 05-EEC 10 L - 3.0D 05 H-E
EC 10 R - 1.5D 05-EEC 10 R - 2.25D 05-EEC 10 R - 3.0D 05 H-E
EC 12 L - 1.5D 06-EEC 12 L - 2.25D 06-EEC 12 L - 3.0D 06 H-E
EC 12 R - 1.5D 06-EEC 12 R - 2.25D 06-EEC 12 R - 3.0D 06 H-E
.5000.315
0.394
0.472
.500
.500
.375
.500
.375
.500
EC 14 R - 1.5D 07-EEC 14 R - 2.25D 07-EEC 14 R - 3.0D 07 H-E
EC 14 L - 1.5D 07-EEC 14 L - 2.25D 07-EEC 14 L - 3.0D 07 H-E
EC 16 L - 1.5D 08-EEC 16 L - 2.25D 08-EEC 16 L - 3.0D 08 H-E
EC 16 R - 1.5D 08-EEC 16 R - 2.25D 08-EEC 16 R - 3.0D 08 H-E
0.551
0.630
.500
.500
.500
.500
.500
.625
.625
.625
.625
.625
.625
.625
.625
.625
.625
.625
.625
.750
.750
.750
.750
.750
.750
.472
.472
.630
.630
.787
.787
.787
.787
.984
.984
3.15
3.54
3.152.37
3.15
2.37
3.15
2.71
3.353.542.71
3.35
4.333.27
3.944.333.27
3.94
3.05
3.74
3.94
3.05
3.74
3.94
4.921.73
4.334.923.73
4.33
.47
.59
.47
.71
.94
.71
.94
.89
1.18.59.89
1.18
.831.24
1.65.831.24
1.65
1.06
1.42
.71
1.06
1.42
.71
.941.42
1.89.94
1.42
1.89
1.500
1.500
1.625
1.625
1.750
1.750
1.750
1.750
2.000
2.000
.157
.197
.157
.157
.157
.157
.157
.197
.197
.197
.197
.197
.276
.276
2.76.276.276
.276
.236
.236
.236
.236
.236
.236
.315
.315
.315
.315
.315
.315
XC_T 07....N
XC_T 04....R
XC_T 08....N
XC_T 06....N
XC_T 05....N
XC_T 04....L
inchD d1 d2 l2 l3 fl1
supply details: basic body fitted with 1 piece of clamping screw and 2 pieces of spare screws,but without indexable insert and screw driver
ordering example: 1 piece of EC 12 R - 3.0D H-E
H ... heavy metal (DENSIMET)
1/16-27NPT1/8*
1/16-27NPT1/16-27NPT
1/8*1/16-27NPT1/16-27NPT1/16-27NPT1/16-27NPT1/16-27NPT1/16-27NPT1/16-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/4-18NPT1/8-27NPT1/8-27NPT1/4-18NPT1/8-27NPT
A
*Through hole only
9
RMF
EcoCut ø .315 - .630 inchEcoCut ø .315 - .630 inch
grade:
Indexable inserts / spare parts
dimension „d“ measured at height „s“
type,
ordering discription
HM-grade
geometry: -27 standard standard standard standard
main application
extended application
steel
ordering example: 30 pieces XCNT 050202EN Gm40
stainlesscast iron
aluminiumhigh temperature alloys
Torxspare parts for dimension
ordering excample: 1 piece of screw driver 78 83 305 (T06) 10 pieces of screws 78 15 108 (M1,8 x 3,4)
H216T SR226 GM 40 CM 40 S40T
� � � �
�
� � � �
�
� � � �
�
� � � �
�
� � � �
�
� � � �
�
� � � �
�
� � � �
�
XCNT 040102ERXCET 040102FR-27PXCNT 040102ELXCET 040102FL-27PXCNT 040104ERXCET 040104FR-27PXCNT 040104ELXCET 040104FL-27PXCNT 050202ENXCET 050202FN-27PXCNT 050204ENXCET 050204FN-27PXCNT 060202ENXCET 060202FN-27PXCNT 060204ENXCET 060204FN-27P
l1 d s d1 r
.16
.20
.24
.071
.083
.094
.083
.089
.098
.177
.228
.256
inch
H216T SR226 GM 40 CM 40 S40T< hardness / toughness >
.008
.008
.008
.008
.016
.016
.016
.016
.008
.008
.016
.016
.008
.008
.016
.016
XCNT 070304ENXCET 070304FN-27PXCNT 080304ENXCET 080304FN-27P
.28
.31
.125
.125
.110
.134
.299
.335
.016
.016
.016
.016
� � � �
�
� � � �
�
EC 08 L/R -...D 04EC 10 L/R -...D 05EC 12 L/R -...D 06
EC 14 L/R -...D 07EC 16 L/R -...D 08
78 15 10878 15 11077 22 113
78 15 10178 83 203
M1,8 x 3,4M2 x 4,0
M2,2 x 5,0
M2,5 x 6,0M3,0 x 7,3
78 83 305 (T06)78 83 305 (T06)77 24 105 (T07)
77 24 106 (T08)77 24 106 (T08)
10
1.5D / 3.0D (=l2)
2.25D (=l2)
EcoCut ø .709 - 1.260 inchEcoCut ø .709 - 1.260 inch
A
drawing shows right hand tool
Tools
type,ordering description
indexableinsert
EC 18 L - 1.5D 09-EEC 18 L - 2.25D 09-EEC 18 L - 3.0D 09 H-E
EC 18 R - 1.5D 09-EEC 18 R - 2.25D 09-EEC 18 R - 3.0D 09 H-E
0.709
1.0001.000
1.0001.0001.0001.000
EC 20 R - 1.5D 10-EEC 20 R - 2.25D 10-EEC 20 R - 3.0D 10 H-E
EC 25 L - 1.5D 13-EEC 25 L - 2.25D 13-EEC 25 L - 3.0D 13 H-E
EC 25 R - 1.5D 13-EEC 25 R - 2.25D 13-EEC 25 R - 3.0D 13 H-E
EC 32 R - 1.5D 17-EEC 32 R - 2.25D 17-EEC 32 R - 3.0D 17 H-E
EC 20 L - 1.5D 10-EEC 20 L - 2.25D 10-EEC 20 L - 3.0D 10 H-E
1.2501.2501.2501.2501.2501.2501.5001.5001.500
1.260
1.260
1.260
1.260
1.575
1.575
1.969
5.314.3615.045.314.365.045.914.425.125.914.425.127.095.095.917.095.095.917.876.217.28
1.061.592.121.061.592.121.181.772.361.181.772.361.482.222.951.482.222.951.892.833.78
2.250
2.250
2.250
2.250
2.375
2.375
2.750
0.984
0.787
.354
.354
.354
.354
.354
.354
.394
.394
.394
.394
.394
.394
.492
.492
.492
.492
.492
.492
.630
.630
.630
XC_T 09....N
XC_T 10....N
XC_T 13....N
inchD d1 d2 l2 l3 fl1
EC 32 L - 1.5D 17-EEC 32 L - 2.25D 17-EEC 32 L - 3.0D 17 H-E
1.5001.5001.500
1.9697.876.217.28
1.892.833.78
2.750.630.630.630
XC_T 17....N
supply details: basic body fitted with 1 piece of clamping screw and 2 pieces of spare screws,but without indexable insert and screw driver
ordering example: 1 piece of EC 32 R - 1.5D 17-E
1.0001.000
1.0001.0001.0001.000
1.260
H ... heavy metal (DENSIMET) *Through hole only
1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT
A
11
RMF
EcoCut ø .709 - 1.260 inchEcoCut ø .709 - 1.260 inch
grade:
Indexable inserts / spare parts
dimension „d“ measured at height „s“
geometry: -27 standard standard standard standard
H216T SR226 GM 40 CM 40 S40T
type,
ordering discription
HM-grade
main application
extended application
steel
ordering example: 30 pieces XCET 130404FN-27P H216T
stainlesscast iron
aluminiumhigh temperature alloys
Torxspare parts for dimension
ordering excample: 1 piece of screw driver 77 24 103 (T15) 10 pieces of screws 78 83 209 (M3,5 x 9,0)
l1 d s d1 r
inch
H216T SR226 GM 40 CM 40 S40T< hardness / toughness >
XCNT 09T304ENXCET 09T304FN-27P
.35 .156 .134.378
XCNT 10T304ENXCET 10T304FN-27PXCNT 10T308ENXCET 10T308FN-27PXCNT 130404ENXCET 130404FN-27PXCNT 130408ENXCET 130408FN-27PXCNT 170508ENXCET 170508FN-27P
.39
.49
.63
.156
.187
.219
.173
.209
.209
.417
.531
.689
.016
.016
.016
.016
.031
.031
.016
.016
.031
.031
.031
.031
� � � �
�
� � � �
�
� � � �
�
� � � �
�
� � � �
�
� � � �
�
EC 18 L/R -...D 09
EC 20 L/R -...D 10EC 25 L/R -...D 13EC 32 L/R -...D 17
78 83 203
78 83 20978 22 11478 22 114
M3,0 x 7,3
M3,5 x 9,0M4,5 x 10,5M4,5 x 10,5
77 24 106 (T08)
77 24 103 (T15)77 24 104 (T20)77 24 104 (T20)
12
EcoCut MiniEcoCut MiniEcoCut MiniEcoCut MiniEcoCut MiniEcoCut Mini
1.575
1.378
1.181
.984
.787
.590
.394
.197
.0031
.0027
.0024
.0020
.0016
.0012
.0008
.0004
Drilling depth / feed
Dri
llin
g d
epth
(in
ch)
feed ipr
13
EcoCut MiniEcoCut MiniEcoCut MiniEcoCut MiniEcoCut MiniEcoCut Mini
.236
.197
.157
.118
.079
.039
.0008 .0016 .0024 .0031 .0039 .0008 .0016 .0024 .0031 .0039
.0008 .0016 .0024 .0031 .0008 .0016 .0024 .0031
.047
.039
.031
.024
.016
.008
.047
.039
.031
.024
.016
.008
.236
.197
.157
.118
.079
.039
Cutting depth / feed
Face turning
Longitudinal turning
ap (inch) ap (inch)
feed ipr feed ipr
ap (inch) ap (inch)
feed ipr feed ipr
2.25D 4.0D
2.25D 4.0D
14
EcoCut MiniEcoCut MiniEcoCut MiniEcoCut MiniEcoCut MiniEcoCut Mini
HB
grey cast ironperlitic / ferritic
perlitic / martensitic
ferritic
perlitic
tempered cast ironferritic
perlitic
annealed
annealed
tempered
annealed
tempered
tempered
annealed
tempered
annealed
tempered
ferritic
martensitic
< 12% Si
< 12% Si
> 12% Si
non hardened
hardened
machining alloy stock
(1% Pb)
brass, red bronze
bronze
lead free copper and
electrolytic copper
thermosetting plastics
fibre-reinforced plastics
hard rubber
non hardened
hardened
non hardened
* Rm = maximum tensile strength measured in MPa
Cutting data values
HB
grey cast iron with
spheroidal graphite
stainless steel
annealed
quenched
quenched
hardened
ferritic / martensitic
austenitic
duplex
martensitic / austenitic
Workpiece material Type of treatment / alloy
Har
dn
ess
low alloyed steel
high alloyed steel
corrosion resistant steel
non alloyed steel
< 12% Si
< 12% Si
> 12% Si
aluminium wrought alloys
copper & copper alloys
(bronze, brass)
aluminium cast alloys
heat resistant alloys
annealed
hardened
annealed
hardened
cast
Fe-base
Fe-base
Ni- or Co-base
Ni- or Co-base
Ni- or Co-base
titanium alloyspure titanium
alpha- & beta-alloys
non metal materials
vc [sfpm] drilling / turning
CM45TSM30
200
180
230-260
330
125
150-250
300
180
250-300
350
200
350
200
325
262 - 754
262 - 525
197 - 426
262 - 525
197 - 426
197 - 328
262 - 459
164 - 328
164 - 656
164 - 492
164 - 656
164 - 590
164 - 328
164 - 262
328 - 492
328 - 459
328 - 525
180
260
≤ 0,15% C
0,15% - 0,45% C
≥ 0,45% C
60
100
80
90
130
90
100
328 - 1640
328 - 984
262 - 590
197 - 492
328 - 820
164 - 394
98 - 164
65 - 164
65 - 131
49 - 82
33 - 65
33 - 65
164 - 394
98 - 164
328 - 1640
328 - 984
328 - 1640
328 - 984
328 - 984
160
250
130
230
200
280
250
350
320
Rm 400
Rm 1050
*
*
A
F
R
N
S
15
EcoCut MiniEcoCut MiniEcoCut MiniEcoCut MiniEcoCut MiniEcoCut Mini
�
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EC-AD12-08-E .315 .750 .984 2.50 .55 .709 7897990
d1 d2 d3 l1 l2 l3
inch
Tools + adapter
Tools
Type,ordering description
HM-grade
Ordering example: 1 piece of EC 06L-2.25D CM45
steel
stainless
cast iron
aluminium
Main application
Extended application
heat resistant alloys
Drawing shows right hand tool
Solid carbide
D d1 l1 l2 f rEC 06L-2.25DEC 06L-2.25D-27EC 06L-4.00DEC 06L-4.00D-27EC 06R-2.25DEC 06R-2.25D-27EC 06R-4.00DEC 06R-4.00D-27EC 07L-2.25DEC 07L-2.25D-27EC 07L-4.00DEC 07L-4.00D-27EC 07R-2.25DEC 07R-2.25D-27EC 07R-4.00DEC 07R-4.00D-27EC 08L-2.25DEC 08L-2.25D-27EC 08L-4.00DEC 08L-4.00D-27EC 08R-2.25DEC 08R-2.25D-27EC 08R-4.00DEC 08R-4.00D-27
.236
.315
1.50
1.93
1.50
1.93
.118
TSM30 CM45inch
.315
.315
.276
.315
1.65
2.09
1.65
2.09
1.77
2.24
1.77
2.24
.53
.94
.53
.94
.62
1.10
.62
1.10
.71
1.26
.71
1.26
.138
.157
.008
.008
.008
Adapter
Clamping screwM8x1x8
Ordering example: 1 piece of EC-AD12-08-E
Type,ordering description
228/0
CERATIZIT Austria AktiengesellschaftA-6600 Reutte/TirolTel.: +43 (5672) 600-0Fax: +43 (5672) 600-502 Cutting Tools
+43 (5672) 600-503 Wear PartsE-Mail: [email protected] Cutting ToolsE-Mail: [email protected] Wear Partshttp://www.plansee.com
CERATIZIT USA, INC.777 Old Clemson RoadCOLUMBIASOUTH CAROLINA 29229USATel.: +1 (803) 736 1900Fax: +1 (803) 736 1902Order line : +1 (800) 334 1165
CERATIZIT S.ARoute de HolzemL-8232 MamerLUXEMBOURGTél.: +352/31 20 85-1Fax: +352/31 1911
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